CN210059874U - A steel pipe punching device - Google Patents
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- CN210059874U CN210059874U CN201920471607.6U CN201920471607U CN210059874U CN 210059874 U CN210059874 U CN 210059874U CN 201920471607 U CN201920471607 U CN 201920471607U CN 210059874 U CN210059874 U CN 210059874U
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Abstract
一种钢管打孔装置,包括夹持盘、打孔盘和直线电机;所述夹持盘包括外环和内环,外环与内环之间安装有轴承实现两者的滑动连接,所述外环的上下两端边缘处开设有衔接孔;所述打孔盘包括平移环、钻孔环和旋转环;所述平移环、钻孔环和旋转环的上下两端边缘处均开设有衔接孔,所述平移环、钻孔环和旋转环之间通过在螺孔处安装螺钉和螺母来实现三者的连接与固定,所述平移环、钻孔环和旋转环的上下两端边缘处均开设有衔接孔;所述直线电机贯穿夹持盘和打孔盘的衔接孔,夹持盘固定在直线电机的一端,打孔盘固定在直线电机的滑动块上,直线电机带动打孔盘往返移动。本实用新型能有效提高批量钻孔的效率。
A steel pipe punching device includes a clamping disc, a punching disc and a linear motor; the clamping disc includes an outer ring and an inner ring, and a bearing is installed between the outer ring and the inner ring to realize the sliding connection between the two, and the The upper and lower ends of the outer ring are provided with connecting holes; the punching disk includes a translation ring, a drilling ring and a rotating ring; the upper and lower ends of the translation ring, the drilling ring and the rotating ring are all provided with connecting holes The connection and fixing of the translation ring, the drilling ring and the rotating ring are realized by installing screws and nuts at the screw holes. The upper and lower ends of the translation ring, the drilling ring and the rotating ring are Both are provided with connecting holes; the linear motor penetrates the connecting holes of the clamping disc and the punching disc, the clamping disc is fixed at one end of the linear motor, the punching disc is fixed on the sliding block of the linear motor, and the linear motor drives the punching disc Move back and forth. The utility model can effectively improve the efficiency of batch drilling.
Description
技术领域technical field
本实用新型涉及钢管制造领域,具体涉及一种钢管打孔装置。The utility model relates to the field of steel pipe manufacturing, in particular to a steel pipe punching device.
背景技术Background technique
钢管为了能更好的应用在日常的工程作业上,需要对钢管表面多处进行打孔,对于钢管上的某一点进行打孔,目前通常人工利用电钻对钢管进行打孔,但是人工打孔的精度低,容易出现打孔位置偏移或出现工人受伤等情况,且人工无法批量打孔,人工钻孔非常不利于钢管的批量生产制造;而目前的机械钻机,在移动钢管时会出现钢管偏移的情况,导致下一次的打孔位置发生偏移,影响打孔质量。In order to be better used in daily engineering operations, the steel pipe needs to be punched in many places on the surface of the steel pipe, and a certain point on the steel pipe is punched. At present, the steel pipe is usually punched manually with an electric drill. The accuracy is low, the drilling position is prone to shift or workers are injured, etc., and manual drilling cannot be done in batches. Manual drilling is very unfavorable for the mass production of steel pipes; and the current mechanical drilling rigs will appear when the steel pipe is moved. If it is moved, the next punching position will be offset, which will affect the punching quality.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的旨在提供一种钢管打孔装置,减少人工参与,能有效提高批量钻孔的效率。In view of the deficiencies of the prior art, the purpose of the present utility model is to provide a steel pipe drilling device, which reduces manual participation and can effectively improve the efficiency of batch drilling.
为实现上述目的,本实用新型采用如下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种钢管打孔装置,包括夹持盘、打孔盘和直线电机;所述夹持盘包括外环和内环,外环与内环之间安装有轴承实现两者的滑动连接,所述外环的上下两端边缘处开设有衔接孔,内环表面安装有夹持设备;所述打孔盘包括平移环、钻孔环和旋转环,所述平移环表面安装有平移轮设备,所述钻孔环表面安装有钻孔设备,所述旋转环表面安装有旋转轮设备;所述平移环、钻孔环和旋转环的上下两端边缘处均开设有衔接孔,所述平移环、钻孔环和旋转环的左右两侧边缘处均开设有螺孔,平移环、钻孔环和旋转环之间通过在螺孔处安装螺钉和螺母来实现三者的连接与固定,所述平移环、钻孔环和旋转环的上下两端边缘处均开设有衔接孔;所述直线电机贯穿夹持盘和打孔盘的衔接孔,夹持盘固定在直线电机的一端,打孔盘固定在直线电机的滑动块上,直线电机带动打孔盘往返移动。A steel pipe punching device includes a clamping disc, a punching disc and a linear motor; the clamping disc includes an outer ring and an inner ring, and a bearing is installed between the outer ring and the inner ring to realize the sliding connection between the two, and the The edges of the upper and lower ends of the outer ring are provided with connecting holes, and the surface of the inner ring is provided with a clamping device; the punching plate includes a translation ring, a drilling ring and a rotating ring, and a translation wheel device is installed on the surface of the translation ring. Drilling equipment is installed on the surface of the drilling ring, and rotating wheel equipment is installed on the surface of the rotating ring; connecting holes are provided at the upper and lower ends of the translation ring, the drilling ring and the rotating ring, and the translation ring, The left and right edges of the drilling ring and the rotating ring are provided with screw holes. The connection and fixing of the translation ring, the drilling ring and the rotating ring are realized by installing screws and nuts at the screw holes. The upper and lower ends of the ring, the drilling ring and the rotating ring are provided with connecting holes; the linear motor passes through the connecting holes of the clamping disc and the punching disc, the clamping disc is fixed at one end of the linear motor, and the punching disc is fixed On the sliding block of the linear motor, the linear motor drives the punching disc to move back and forth.
进一步的,所述夹持设备包括圆环轨道、夹具和第一导轨,所述圆环轨道安装在内环的表面,圆环轨道上滑动连接有多个夹具,每个夹具后端均设置有固定块,固定块上开设有螺栓孔;内环表面还安装有多条第一导轨,每条第一导轨的前端均与圆环轨道相连通,第一导轨的末端延伸到内环的内边缘处,第一导轨的末端开设有螺栓孔,固定块与第一导轨之间通过在螺栓孔处安装螺钉和螺母来实现两者的连接与固定。Further, the clamping device includes an annular track, a clamp and a first guide rail, the annular track is mounted on the surface of the inner ring, a plurality of clamps are slidably connected on the annular track, and the rear end of each clamp is provided with a The fixing block is provided with bolt holes; a plurality of first guide rails are also installed on the surface of the inner ring, the front end of each first guide rail is connected with the circular ring track, and the end of the first guide rail extends to the inner edge of the inner ring The end of the first guide rail is provided with a bolt hole, and the connection and fixation between the fixing block and the first guide rail are realized by installing screws and nuts at the bolt holes.
进一步的,所述平移轮设备包括两条第二导轨、左半环和右半环,两条第二导轨安装在平移环的左右两侧,左半环和右半环分别滑动连接在平移环左右两侧的第二导轨上;所述左半环和右半环的内边缘处均开设有多个轮孔,每个轮孔上均连接有竖直轮。Further, the translation wheel device includes two second guide rails, a left half ring and a right half ring, the two second guide rails are installed on the left and right sides of the translation ring, and the left half ring and the right half ring are respectively slidably connected to the translation ring. On the second guide rails on the left and right sides; the inner edges of the left half ring and the right half ring are provided with a plurality of wheel holes, and each wheel hole is connected with a vertical wheel.
进一步的,所述钻孔设备包括第三导轨和热熔钻,所述第三导轨安装在钻孔环上,第三导轨的末端延伸到钻孔环的内边缘处,所述热熔钻滑动连接在第三导轨上。Further, the drilling equipment includes a third guide rail and a hot-melt drill, the third guide rail is mounted on the drilling ring, the end of the third guide rail extends to the inner edge of the drilling ring, and the hot-melt drill slides Attached to the third rail.
进一步的,所述旋转轮设备包括两条第四导轨、左半环和右半环,两条第四导轨安装在旋转环的左右两侧,左半环和右半环分别滑动连接在旋转环左右两侧的第四导轨上;所述左半环和右半环的内边缘处均开设有多个轮孔,每个轮孔上均连接于水平轮。Further, the rotating wheel device includes two fourth guide rails, a left half ring and a right half ring, the two fourth guide rails are installed on the left and right sides of the rotating ring, and the left half ring and the right half ring are respectively slidably connected to the rotating ring. On the fourth guide rails on the left and right sides; the inner edges of the left half ring and the right half ring are provided with a plurality of wheel holes, and each wheel hole is connected to a horizontal wheel.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
利用夹持盘夹持钢管,夹持盘的内环夹紧钢管后带动钢管转动,转动时利用旋转环上的水平轮协助钢管管身转动,在转动到适当角度时利用钻孔环上的热熔钻对钢管进行打孔;同时直线电机带动打孔盘水平移动,水平移动时利用竖直轮协助钢管水平移动,移动到适当的位置时利用热熔钻对钢管进行打孔;打孔盘协助钢管移动,提高打孔的质量。The steel pipe is clamped by the clamping disc. The inner ring of the clamping disc clamps the steel pipe and drives the steel pipe to rotate. When rotating, the horizontal wheel on the rotating ring is used to assist the rotation of the steel pipe body. The melting drill punches the steel pipe; at the same time, the linear motor drives the punching plate to move horizontally. When moving horizontally, the vertical wheel is used to assist the steel pipe to move horizontally. When moving to an appropriate position, the hot-melting drill is used to punch the steel pipe; The steel pipe moves to improve the quality of the punching.
附图说明Description of drawings
图1为本实用新型夹持盘的结构示意图;Fig. 1 is the structural representation of the utility model clamping disc;
图2为本实用新型平移环的结构示意图;Fig. 2 is the structural representation of the translation ring of the present invention;
图3为本实用新型平移环的状态示意图;Fig. 3 is the state schematic diagram of the translation ring of the present invention;
图4为本实用新型旋转环的结构示意图;Fig. 4 is the structural representation of the rotating ring of the present invention;
图5为本实用新型旋转环的状态示意图;Fig. 5 is the state schematic diagram of the rotating ring of the present invention;
图6为本实用新型钻孔环的结构示意图;Fig. 6 is the structural representation of the drilling ring of the present utility model;
图7为本实用新型夹持盘和打孔盘的组装示意图。FIG. 7 is an assembly schematic diagram of the clamping disc and the punching disc of the present invention.
附图标记:001、夹持盘;1、外环;2、内环;201、圆环轨道;202、夹具;203、固定块;204、第一导轨;205、螺栓孔;3、平移环;301、第二导轨;302、竖直轮;4、旋转环;401、第四导轨;402、水平轮;5、钻孔环;501、第三导轨;502、热熔钻;002、打孔盘;003、直线电机;004、衔接孔;005、螺孔。Reference numerals: 001, clamping disc; 1, outer ring; 2, inner ring; 201, circular track; 202, clamp; 203, fixing block; 204, first guide rail; 205, bolt hole; 3, translation ring ; 301, the second guide rail; 302, the vertical wheel; 4, the rotating ring; 401, the fourth guide rail; 402, the horizontal wheel; 5, the drilling ring; 501, the third guide rail; 502, the hot melt drill; Orifice plate; 003, linear motor; 004, connecting hole; 005, screw hole.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the utility model is further described:
一种钢管打孔装置,包括夹持盘001、打孔盘002和直线电机003;如图1所示,所述夹持盘001包括外环1和内环2,外环1与内环2之间安装有轴承实现两者的滑动连接,所述外环1的上下两端边缘处开设有衔接孔004,内环2表面安装有夹持设备,钢管伸进夹持盘001的内环2内,夹持设备夹紧钢管,便于进行后续的打孔动作;本实施例中外环1固定不动,内环2转动,安装在内环2上的夹持设备夹紧钢管,内环2转动时可带动钢管同步转动。A steel pipe punching device includes a
由于钢管的形状不相同,因此夹持设备设置为可夹紧不同形状的钢管,从而能提高装置的通用性,减少生产成本。所述夹持设备包括圆环轨道201、夹具202和第一导轨204,所述圆环轨道201安装在内环2的表面,圆环轨道201上滑动连接有多个夹具202,夹具202可设置为框型也可设置为弧形,不同形状的夹具202能适用于不同形状的钢管,且同款夹具202的数量至少设置为两个,满足夹持的需求;内环2表面还安装有多条第一导轨204,每条第一导轨204的前端均与圆环轨道201相连通,夹具202可从圆形轨道上移动到第一导轨204上,满实现不同夹具202的更换;第一导轨204的末端延伸到内环2的内边缘处,第一导轨204的末端开设有螺栓孔205,而每个夹具202后端均设置有固定块203,固定块203上开设有螺栓孔205,固定块203与第一导轨204之间通过在螺栓孔205处安装螺钉和螺母来实现两者的连接与固定,当需要对圆形的钢管进行夹持时,只需将弧形的夹具202从圆环轨道201上移动到第一导轨204上,并利用螺钉和螺母将固定块203和第一导轨204上的螺栓孔205连接起来,即可将夹具202固定,从而夹紧钢管。Since the shapes of the steel pipes are different, the clamping device is configured to clamp the steel pipes of different shapes, thereby improving the versatility of the device and reducing the production cost. The clamping device includes an
如图7所示,所述打孔盘002包括平移环3、钻孔环5和旋转环4,所述平移环3、钻孔环5和旋转环4均设置为环形结构,钢管可贯穿平移环3、钻孔环5和旋转环4;所述平移环3、钻孔环5和旋转环4的上下两端边缘处均开设有衔接孔004,所述平移环3、钻孔环5和旋转环4的左右两侧边缘处均开设有螺孔005,平移环3、钻孔环5和旋转环4之间通过在螺孔005处安装螺钉和螺母来实现三者的连接与固定;所述平移环3、钻孔环5和旋转环4的上下两端边缘处均开设有衔接孔004,所述直线电机003贯穿夹持盘001和打孔盘002的衔接孔004,夹持盘001固定在直线电机003的一端,打孔盘002固定在直线电机003的滑动块上,直线电机003带动打孔盘002往返移动。钢管贯穿夹持盘001和打孔盘002后,利用夹持盘001的夹持设备将钢管夹紧,夹持盘001的内环2旋转,可带动钢管转动,而打孔盘002沿着直线电机003往返移动,可将打孔盘002内的钻孔环5移动到钢管管身的不同位置,从而实现对钢管管身的不同位置进行打孔。As shown in FIG. 7 , the
打孔盘002移动时,为了协助钢管能顺畅得通过打孔盘002,如图2和图3所示,在所述平移环3表面安装有平移轮设备,所述平移轮设备包括两条第二导轨301、左半环和右半环,两条第二导轨301安装在平移环3的左右两侧,左半环和右半环分别滑动连接在平移环3左右两侧的第二导轨301上;所述左半环和右半环的内边缘处均开设有多个轮孔,每个轮孔上均连接有竖直轮302。当钢管需要水平移动时,左半环和右半环沿着第二导轨301移动到靠近钢管的平移环3内边缘处,左半环和右半环上的竖直轮302会随着钢管前进或后退而滚动,竖直轮302起到承托钢管管身的作用,同时竖直轮302的滚动能让钢管平稳的前进或后退,减少钢管在移动过程中发生过大的波动,提高钢管移动的稳定性,从而提高打孔精度。When the
如图6所示,所述钻孔环5设置在平移环3和旋转环4之间,所述钻孔环5表面安装有钻孔设备,所述钻孔设备包括第三导轨501和热熔钻502,所述第三导轨501安装在钻孔环5上,第三导轨501的末端延伸到钻孔环5的内边缘处,所述热熔钻502滑动连接在第三导轨501上。热熔钻502在第三导轨501上滑动,在需要打孔时下移,对钢管进行打孔,打孔完毕或钢管移动时,热熔钻502上移,能在钢管移动时避免对钢管造成触碰。As shown in FIG. 6 , the
如图4和图5所示,所述旋转环4表面安装有旋转轮设备,所述旋转轮设备包括两条第四导轨401、左半环和右半环,两条第四导轨401安装在旋转环4的左右两侧,左半环和右半环分别滑动连接在旋转环4左右两侧的第四导轨401上;所述左半环和右半环的内边缘处均开设有多个轮孔,每个轮孔上均连接于水平轮402,水平轮402可随着钢管一起旋转,水平轮402旋转能提高钢管旋转时的稳定性。As shown in FIG. 4 and FIG. 5 , a rotating wheel device is mounted on the surface of the
工作原理如下:夹持盘001在夹紧钢管后,需要利用打孔盘002对钢管进行水平移动和旋转来确定打孔位置,当钢管需要水平移动时,直线电机003带动打孔盘002水平移动,此时,如图4所示,旋转环4表面的左半环和右半环停留在第四导管的顶端,旋转轮设备保持该状态并不工作,此时,如图3所示,平移环3的左半环和右半环朝第二导轨301的末端移动到靠近钢管的平移环3内边缘处,平移环3上的竖直轮302滚动,让钢管平稳的前进或后退;当钢管需要旋转时,夹持盘001的内环2旋转,带动钢管旋转,此时,如图2所示,平移环3上的左半环和右半环分别从平移环3的内边缘处沿着第二导轨301的顶端向外移动,旋转环4的左半环和右半环朝第四导轨401的末端移动到靠近钢管的旋转环4内边缘处,如图5所示,旋转环4上的水平轮402随着钢管同步旋转,让钢管在旋转过程中更加稳定;当钢管通过前进、后退和旋转动作移动到适当的地方时,钻孔设备上的热熔钻502则可对钢管进行打孔,从而提高打孔的效率和质量。The working principle is as follows: After clamping the steel pipe by the clamping
其中各部件的移动与配合均由控制器控制,控制器通过编程程序控制各部件工作在现有技术中已经公开,在此不做详细描述。The movement and coordination of each component are controlled by the controller, and the controller controls the operation of each component through a programming program, which has been disclosed in the prior art, and will not be described in detail here.
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471607.6U CN210059874U (en) | 2019-04-09 | 2019-04-09 | A steel pipe punching device |
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| CN210059874U true CN210059874U (en) | 2020-02-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114472969A (en) * | 2022-03-25 | 2022-05-13 | 苏州凯雷特精密机械有限公司 | Drilling device for aerospace parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114472969A (en) * | 2022-03-25 | 2022-05-13 | 苏州凯雷特精密机械有限公司 | Drilling device for aerospace parts |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20251117 Address after: 301700 Tianjin City Wuqing District Yangcun Street Yuanxiang Road No. 2 3532 Room Patentee after: Tianjin Xingyan Zhike Technology Co.,Ltd. Country or region after: China Address before: 301600 100 meters east of Datun village, Daqiuzhuang Town, Jinghai District, Tianjin Patentee before: Tianjin kaidacheng Steel Pipe Co.,Ltd. Country or region before: China |
