CN210057407U - A high-speed centrifugal spray dryer - Google Patents
A high-speed centrifugal spray dryer Download PDFInfo
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- CN210057407U CN210057407U CN201920467368.7U CN201920467368U CN210057407U CN 210057407 U CN210057407 U CN 210057407U CN 201920467368 U CN201920467368 U CN 201920467368U CN 210057407 U CN210057407 U CN 210057407U
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Abstract
本实用新型公开了一种高速离心喷雾干燥机,其包括塔体,所述塔体连通有空气过滤加热装置,所述塔体上端设置有入料管道,所述入料管道远离塔体一端连通有料罐,所述塔体底部开设有出料口;所述塔体连通有出风管道,所述出风管道远离塔体的一端连通有除尘装置,所述除尘装置包括第一旋风分离器,所述第一旋风分离器连通有第二旋风分离器,所述第二旋风分离器远离第一旋风分离器处连通有二次除尘组件。本实用新型具有能够将空气净化的效果。
The utility model discloses a high-speed centrifugal spray dryer, which comprises a tower body, the tower body is connected with an air filtration heating device, the upper end of the tower body is provided with a feeding pipe, and the end of the feeding pipe away from the tower body is communicated with There is a material tank, and a discharge port is opened at the bottom of the tower body; the tower body is connected with an air outlet pipe, and the end of the air outlet pipe away from the tower body is connected with a dust removal device, and the dust removal device includes a first cyclone separator, The first cyclone separator is communicated with a second cyclone separator, and the second cyclone separator is communicated with a secondary dust removal assembly at a place away from the first cyclone separator. The utility model has the effect of being able to purify the air.
Description
技术领域technical field
本实用新型涉及喷雾干燥机的技术领域,尤其是涉及一种高速离心喷雾干燥机。The utility model relates to the technical field of spray dryers, in particular to a high-speed centrifugal spray dryer.
背景技术Background technique
高速离心喷雾干燥机是一种将生物、药品、食品等流体物料通过雾化加热加工成粉末状物料的干燥处理设备,它主要是利用不同的雾化器将溶液、乳浊液、悬浊液或含有水分的膏状物料在干燥塔内的热风中喷雾呈细小的液滴,在液滴下落过程中,水分被蒸发而成粉末状或颗粒状的产品。High-speed centrifugal spray dryer is a kind of drying processing equipment that processes biological, pharmaceutical, food and other fluid materials into powder materials through atomization heating. It mainly uses different atomizers to separate solutions, emulsions and suspensions. Or the paste material containing moisture is sprayed into fine droplets in the hot air in the drying tower. During the falling process of the droplets, the moisture is evaporated into powder or granular products.
现有的,公开号为CN109248460A的中国专利公开了一种喷雾均匀的高速离心喷雾干燥机,它包括高速离心喷雾干燥机,所述高速离心喷雾干燥机顶部的左侧固定连接有雾化器,所述雾化器顶部连通有进料斗,所述高速离心喷雾干燥机的左侧连通有进气管,所述高速离心喷雾干燥机的右侧固定连接有抽吸泵,所述抽吸泵的底部连通有软管,所述软管远离抽吸泵的一端与高速离心喷雾干燥机右侧的底部连通。这种喷雾均匀的高速离心喷雾干燥机虽然通过高速离心喷雾干燥机、雾化器、进料斗、进气管、抽吸泵、软管、输送管、连接板、喷头、支撑板、支架、固定块、电机、转盘和曲柄连杆机构的配合使用,能够往复式的调节喷头的喷洒角度,更好的保证了喷雾的均匀好,但排出的气体中含有很多未使用完毕的粉尘,容易造成环境污染,此问题亟待解决。The existing Chinese patent with publication number CN109248460A discloses a high-speed centrifugal spray dryer with uniform spraying, which includes a high-speed centrifugal spray dryer, and an atomizer is fixedly connected to the left side of the top of the high-speed centrifugal spray dryer, The top of the atomizer is connected with a feeding hopper, the left side of the high-speed centrifugal spray dryer is connected with an air inlet pipe, the right side of the high-speed centrifugal spray dryer is fixedly connected with a suction pump, and the suction pump is A hose is communicated with the bottom, and one end of the hose away from the suction pump is communicated with the bottom of the right side of the high-speed centrifugal spray dryer. Although this high-speed centrifugal spray dryer with uniform spray passes through high-speed centrifugal spray dryer, atomizer, feed hopper, intake pipe, suction pump, hose, conveying pipe, connecting plate, nozzle, support plate, bracket, fixing The combination of block, motor, turntable and crank connecting rod mechanism can reciprocately adjust the spraying angle of the nozzle, which better ensures the uniformity of the spray, but the exhaust gas contains a lot of unused dust, which is easy to cause environmental problems. pollution, this problem needs to be solved urgently.
实用新型内容Utility model content
本实用新型的目的是提供一种能够将雾化气体进行净化再排出的高速离心喷雾干燥机。The purpose of this utility model is to provide a high-speed centrifugal spray dryer capable of purifying and then discharging the atomized gas.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种高速离心喷雾干燥机,包括塔体,所述塔体连通有空气过滤加热装置,所述塔体上端设置有入料管道,所述入料管道远离塔体一端连通有料罐,所述塔体底部开设有出料口;A high-speed centrifugal spray dryer, comprising a tower body connected with an air filtration heating device, an upper end of the tower body is provided with a feed pipe, and one end of the feed pipe away from the tower body is connected with a material tank, the tower There is a discharge port at the bottom of the body;
所述塔体连通有出风管道,所述出风管道远离塔体的一端连通有除尘装置,所述除尘装置包括第一旋风分离器,所述第一旋风分离器连通有第二旋风分离器,所述第二旋风分离器远离第一旋风分离器处连通有二次除尘组件。The tower body is connected with an air outlet pipe, and the end of the air outlet pipe away from the tower body is connected with a dust removal device, the dust removal device includes a first cyclone separator, and the first cyclone separator is connected with a second cyclone separator , the second cyclone separator is connected with a secondary dust removal component at a place away from the first cyclone separator.
通过采用上述技术方案,工作人员启动空气过滤加热装置,将加热好的空气通入塔体,工作人员将物料从料罐通过入料管道投入塔体中进行离心喷雾干燥,物料从塔体底部的出料口掉出。经过粉尘的空气通过出风管道导出,经过第一旋风分离器进行初步分离粉尘,然后再经过第二旋风分离器进行二次分离,进一步提高空气中粉尘的分离率,最后再经过二次除尘组件进行最后的分离。By adopting the above technical solution, the staff starts the air filtration heating device, and the heated air is passed into the tower body. The discharge port falls out. The air passing through the dust is led out through the air outlet duct, passes through the first cyclone for preliminary separation of dust, and then passes through the second cyclone for secondary separation to further improve the separation rate of dust in the air, and finally passes through the secondary dust removal component Do the final separation.
本实用新型进一步设置为:所述第一旋风分离器下端设置有第一存料罐,所述第一旋风分离器与第一存料管之间设置有第一存料蝶阀,所述第一存料罐远离第一旋风分离器一端设置有第一放料蝶阀。The utility model is further configured as follows: a first material storage tank is arranged at the lower end of the first cyclone separator, a first material storage butterfly valve is arranged between the first cyclone separator and the first material storage pipe, and the first material storage butterfly valve is arranged between the first cyclone separator and the first material storage pipe. A first discharging butterfly valve is arranged at one end of the storage tank away from the first cyclone separator.
通过采用上述技术方案,通过第一存料罐,能够存放第一旋风分离器分离出的物料。工作人员开启第一存料蝶阀,使用第一存料罐,当不需要实用第一存料罐时,关闭第一存料蝶阀。当第一存料罐快满时,开启第一放料蝶阀,将物料从第一存料罐中放出。By adopting the above technical solution, the material separated by the first cyclone separator can be stored through the first material storage tank. The staff opens the first material storage butterfly valve, uses the first material storage tank, and closes the first material storage butterfly valve when the first material storage tank does not need to be used. When the first storage tank is almost full, open the first discharge butterfly valve to discharge the material from the first storage tank.
本实用新型进一步设置为:所述第二旋风分离器下端设置有第二存料罐,所述第二旋风分离器与第二存料管之间设置有第二存料蝶阀,所述第二存料罐远离第二旋风分离器一端设置有第二放料蝶阀。The utility model is further arranged as follows: a second material storage tank is arranged at the lower end of the second cyclone separator, a second material storage butterfly valve is arranged between the second cyclone separator and the second material storage pipe, and the second material storage butterfly valve is arranged between the second cyclone separator and the second material storage pipe. A second discharging butterfly valve is arranged at one end of the storage tank away from the second cyclone separator.
通过采用上述技术方案,通过第二存料罐,能够存放第二旋风分离器分离出的物料。工作人员开启第二存料蝶阀,使用第二存料罐,当不需要实用第二存料罐时,关闭第二存料蝶阀。当第二存料罐快满时,开启第二放料蝶阀,将物料从第二存料罐中放出。By adopting the above technical solution, the material separated by the second cyclone separator can be stored through the second material storage tank. The staff opens the second storage butterfly valve, uses the second storage tank, and closes the second storage butterfly valve when the second storage tank is not needed. When the second storage tank is almost full, open the second discharge butterfly valve to discharge the material from the second storage tank.
本实用新型进一步设置为:所述二次除尘组件包括与第二旋风分离器连通的水膜除尘器,所述水膜除尘器上设置有引风机。The utility model is further configured as follows: the secondary dust removal component includes a water film dust collector which is communicated with the second cyclone separator, and an induced draft fan is arranged on the water film dust remover.
通过采用上述技术方案,通过水膜除尘器能够进一步的将空气中的粉尘去除,并且通过引风机能够将空气抽出,方便增加塔体内空气的流通性。By adopting the above technical solution, the water film dust collector can further remove the dust in the air, and the air can be drawn out by the induced draft fan, which is convenient to increase the air circulation in the tower.
本实用新型进一步设置为:所述引风机设置有引风调风阀。The utility model is further provided that: the induced draft fan is provided with an induced draft air regulating valve.
通过采用上述技术方案,通过引风调风阀能够调节引风机风量的大小,从而控制塔体内空气抽离的速度,控制两个旋风分离器分离的速度。By adopting the above technical solution, the air volume of the induced draft fan can be adjusted through the induced draft air regulating valve, thereby controlling the speed of air extraction from the tower body and the speed of separating the two cyclones.
本实用新型进一步设置为:所述塔体下端两侧设置有气动敲击锤。The utility model is further arranged as follows: pneumatic percussion hammers are arranged on both sides of the lower end of the tower body.
通过采用上述技术方案,气动敲击锤能够敲打塔体下端两侧,减少物料或者粉尘堆积在塔里下端两侧的情况,同时,通过敲打也能让物料更好的下料,提升出料效率。By adopting the above technical solutions, the pneumatic percussion hammer can strike both sides of the lower end of the tower body to reduce the accumulation of materials or dust on both sides of the lower end of the tower. .
本实用新型进一步设置为:所述空气过滤加热装置包括加热箱,所述加热箱内设置有电加热管,所述加热箱设置有空气过滤网。The utility model is further configured as follows: the air filtering and heating device comprises a heating box, an electric heating pipe is arranged in the heating box, and an air filter screen is arranged in the heating box.
通过采用上述技术方案,通过空气过滤网,能够将空气中的浮尘或微小颗粒进行过滤,提高进入干燥机中空气的品质,并且通过电加热管对空气加热,方便热空气进入干燥机中进行物料的干燥处理。By adopting the above technical solution, the air filter screen can filter the floating dust or tiny particles in the air, improve the quality of the air entering the dryer, and heat the air through the electric heating tube, which is convenient for the hot air to enter the dryer for material processing. drying treatment.
本实用新型进一步设置为:所述加热箱上设置有散热风机。The utility model is further arranged as follows: a cooling fan is arranged on the heating box.
通过采用上述技术方案,通过散热风机能够将加热箱内多余的热量散去,减少过多的热量淤积,造成加热箱因为过高的温度而损坏的情况,也提高了加热箱的通风效果。By adopting the above technical solution, the excess heat in the heating box can be dissipated by the cooling fan, which reduces excessive heat accumulation and causes the heating box to be damaged due to excessive temperature, and also improves the ventilation effect of the heating box.
综上所述,本实用新型的有益效果为:To sum up, the beneficial effects of the present utility model are:
1.采用了除尘装置,从而产生能够将干燥机内带有粉尘的空气进行净化排放的效果;1. The dust removal device is adopted, so as to produce the effect of purifying and discharging the air with dust in the dryer;
2.采用了二次除尘组件,从而产生能够再次净化空气的效果;2. The secondary dust removal component is adopted, so as to produce the effect of purifying the air again;
3.采用了空气过滤加热装置,从而产生能够过滤空气中的粉尘并且加热空气的效果。3. The air filter heating device is adopted, which can filter the dust in the air and heat the air.
附图说明Description of drawings
图1是本实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of this embodiment.
图中,1、塔体;11、入料管道;12、料罐;13、出料口;14、出风管道;15、气动敲击锤;2、空气过滤加热装置;21、加热箱;22、空气过滤网;23、电加热管;24、散热风机;3、除尘装置;31、第一旋风分离器;311、第一存料罐;312、第一存料蝶阀;313、第一放料蝶阀;32、第二旋风分离器;321、第二存料罐;322、第二存料蝶阀;323、第二放料蝶阀;4、二次除尘组件;41、水膜除尘器;42、引风机;421、引风调风阀。In the figure, 1, tower body; 11, feed pipe; 12, material tank; 13, discharge port; 14, air outlet pipe; 15, pneumatic percussion hammer; 2, air filter heating device; 21, heating box; 22, air filter; 23, electric heating pipe; 24, cooling fan; 3, dust removal device; 31, the first cyclone separator; 311, the first storage tank; 312, the first storage butterfly valve; 313, the first Discharge butterfly valve; 32, Second cyclone separator; 321, Second storage tank; 322, Second storage butterfly valve; 323, Second discharge butterfly valve; 4, Secondary dust removal component; 41, Water film dust collector; 42, induced draft fan; 421, induced draft air damper.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种高速离心喷雾干燥机,包括用于离心喷雾干燥用的塔体1,在塔体1一侧连通有空气过滤加热装置2,用于向塔里加入加热好的空气,在塔体1的上端设置有用来加料的入料管道11,入料管道11远离塔体1一端连通有料罐12,塔体1上连通有出风管道14。当物料喷雾成型后,通过塔体1底部开设的出料口13排出塔体1。为了减少物料堆积在塔体1内,在下端两侧设置有气动敲击锤15。Referring to Figure 1, a high-speed centrifugal spray dryer disclosed by the utility model includes a tower body 1 for centrifugal spray drying, and an air filtration heating device 2 is connected to one side of the tower body 1 for adding to the tower. The heated air is provided with a
参照图1,空气加热装置包括加热箱21,在加热箱21内设置有电加热管23,加热箱21上设置有散热风机24,能够将空气进行加热,并且散热风机24将加热箱21表层的热量散发掉,减少过多的热量淤积,对加热箱21造成损伤。加热箱21设置有空气过滤网22,进行空气的过滤。1, the air heating device includes a
参照图1,出风管道14远离塔体1的一端连通有除尘装置3,除尘装置3包括连接出风管道14的第一旋风分离器31,第一旋风分离器31下端连通有第一存料罐311,第一旋风分离器31与第一存料管之间设置有第一存料蝶阀312,第一存料罐311远离第一旋风分离器31一端设置有第一放料蝶阀313,气体通过出风管道14排出,进入第一旋风分离器31,通过第一旋风分离器31进行粉尘和气体分离,粉尘进入到第一存料罐311中,当第一存料罐311中的粉尘足够多时,打开第一放料蝶阀313,将第一存料罐311中的粉尘取出。第一旋风分离器31连通有第二旋风分离器32,第二旋风分离器32下端连通有第二存料罐321,第二旋风分离器32与第二存料管之间设置有第二存料蝶阀322,第二存料罐321远离第二旋风分离器32一端设置有第二放料蝶阀323,气体通过出风管道14排出,进入第二旋风分离器32,通过第二旋风分离器32进行粉尘和气体分离,粉尘进入到第二存料罐321中,当第二存料罐321中的粉尘足够多时,打开第二放料蝶阀323,将第二存料罐321中的粉尘取出。Referring to FIG. 1 , the end of the
参照图1,第二旋风分离器32远离第一旋风分离器31处连通有二次除尘组件4,二次除尘组件4包括与第二旋风分离器32连通的水膜除尘器41,水膜除尘器41上设置有引风机42,引风机42设置有可以调节自身风量的引风调风阀421,通过水膜除尘器41能够进一步去除空气中的粉尘,并且通过引风机42增加空气的流通量。Referring to FIG. 1 , the
上述实施例的实施原理为:工作人员通过加热箱21中的空气过滤网22过滤空气,并且通过电加热管23加热空气,将加热好的空气通入塔体1,工作人员将物料从料罐12通过入料管道11投入塔体1中进行离心喷雾干燥,物料从塔体1底部的出料口13掉出。引风机42将塔里内的空气引出,经过第一旋风分离器31进行初步分离粉尘,然后再经过第二旋风分离器32进行二次分离,进一步提高空气中粉尘的分离率,分离的粉尘分别掉入第一存料罐311和第二存料罐321,收集粉尘一段时间后,通过第一放料蝶阀313打开第一存料罐311,第二放料蝶阀323打开第二存料罐321,将粉尘取出。空气再经过水膜除尘器41进行最后的除尘。The implementation principle of the above embodiment is as follows: the staff filters the air through the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading this specification, but as long as the utility model is used in the present invention All new types of claims are protected by the patent law.
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| CN112221170A (en) * | 2020-10-09 | 2021-01-15 | 马鞍山健鼎化工有限公司 | Dehumidification equipment for producing polyaluminium chloride and working method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112221170A (en) * | 2020-10-09 | 2021-01-15 | 马鞍山健鼎化工有限公司 | Dehumidification equipment for producing polyaluminium chloride and working method |
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