CN210053328U - Energy-saving three-phase asynchronous motor - Google Patents
Energy-saving three-phase asynchronous motor Download PDFInfo
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- CN210053328U CN210053328U CN201920466310.0U CN201920466310U CN210053328U CN 210053328 U CN210053328 U CN 210053328U CN 201920466310 U CN201920466310 U CN 201920466310U CN 210053328 U CN210053328 U CN 210053328U
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Abstract
Description
技术领域technical field
本实用新型涉及三相异步电动机技术领域,具体为一种节能三相异步电动机。The utility model relates to the technical field of three-phase asynchronous motors, in particular to an energy-saving three-phase asynchronous motor.
背景技术Background technique
三相异步电机是感应电动机的一种,是靠同时接入380V三相交流电流(相位差120度)供电的一类电动机,由于三相异步电动机的转子与定子旋转磁场以相同的方向、不同的转速成旋转,存在转差率,所以叫三相异步电动机。三相异步电动机转子的转速低于旋转磁场的转速,转子绕组因与磁场间存在着相对运动而产生电动势和电流,并与磁场相互作用产生电磁转矩,实现能量变换。Three-phase asynchronous motor is a kind of induction motor. It is a type of motor powered by 380V three-phase AC current (phase difference of 120 degrees) at the same time. Because the rotor and stator of the three-phase asynchronous motor rotate in the same direction and different The speed of the motor turns into rotation, and there is a slip rate, so it is called a three-phase asynchronous motor. The rotational speed of the rotor of the three-phase asynchronous motor is lower than the rotational speed of the rotating magnetic field. The rotor winding generates electromotive force and current due to the relative motion between the rotor winding and the magnetic field, and interacts with the magnetic field to generate electromagnetic torque to realize energy conversion.
现有的三相异步电机多数采用尾部散热的方式,这样的散热方式效率较低,且散热不均匀,而异步电机散热不均匀则会影响异步电机的使用寿命,目前也出现了同时具有液冷和风冷散热的三相异步电机,但是这种异步电机的造价成本和维护成本都较高,且对能源的消耗较大。Most of the existing three-phase asynchronous motors adopt the method of tail cooling, which has low efficiency and uneven heat dissipation. The uneven heat dissipation of asynchronous motors will affect the service life of asynchronous motors. At present, there are also liquid cooling methods. It is a three-phase asynchronous motor with air cooling and heat dissipation, but the cost and maintenance cost of this asynchronous motor are high, and the energy consumption is large.
实用新型内容Utility model content
本实用新型的目的在于提供一种节能三相异步电动机,达到了良好的散热的效果。The purpose of the utility model is to provide an energy-saving three-phase asynchronous motor, which achieves a good heat dissipation effect.
为实现上述目的,本实用新型提供如下技术方案:一种节能三相异步电动机,包括电机主体、防尘保护罩和散热装置,所述电机主体的外侧与防尘保护罩的内侧连接,且所述电机主体的左端与散热装置的右端连接;In order to achieve the above purpose, the utility model provides the following technical solutions: an energy-saving three-phase asynchronous motor, comprising a motor body, a dust-proof protective cover and a heat dissipation device, the outer side of the motor body is connected with the inner side of the dust-proof protective cover, and the The left end of the motor body is connected with the right end of the heat sink;
所述电机主体由壳体、驱动轴、散热翅片、进气板、进气孔和安装架组成,所述电机主体的外部设置有壳体,且所述电机主体的右端转动连接有驱动轴,所述壳体的侧面设置有散热翅片,所述电机主体的左端和右端分别固定安装有安装架和进气板,所述进气板上开设有进气孔;The motor body is composed of a casing, a drive shaft, a heat dissipation fin, an air intake plate, an air intake hole and a mounting frame. The outer part of the motor body is provided with a casing, and a drive shaft is rotatably connected to the right end of the motor body. , the side of the casing is provided with cooling fins, the left end and the right end of the motor body are respectively fixed with a mounting frame and an air intake plate, and the air intake plate is provided with air intake holes;
所述防尘保护罩由前端保护罩、中部保护罩、尾部保护罩、轴承、防尘滤网和散热孔组成,所述防尘保护罩的右、中和左端分别设置有前端保护罩、中部保护罩和尾部保护罩,所述前端保护罩和中部保护罩之间通过螺纹连接,所述中部保护罩和尾部保护罩之间通过螺栓连接,所述驱动轴的右端穿过前端保护罩,且所述驱动轴位于前端保护罩处套接有轴承,所述前端保护罩上固定安装有防尘滤网,所述尾部保护罩上开设有散热孔;The dust protection cover is composed of a front protection cover, a middle protection cover, a tail protection cover, a bearing, a dust filter and a heat dissipation hole. The right, middle and left ends of the dust protection cover are respectively provided with a front protection cover, a middle protection a protective cover and a rear protective cover, the front protective cover and the middle protective cover are connected by screws, the middle protective cover and the rear protective cover are connected by bolts, the right end of the drive shaft passes through the front protective cover, and The drive shaft is sleeved with a bearing at the front end protective cover, a dust filter screen is fixedly installed on the front end protective cover, and a heat dissipation hole is opened on the rear protective cover;
所述散热装置由第一风扇、转轴、第一齿轮、第二齿轮、主动轮、传动皮带、从动轮、第二风扇和风扇安装架组成,所述第一风扇设置在电机主体的左端中部,所述第一风扇的中部固定连接有转轴,所述转轴的右侧固定安装有第一齿轮,所述第一齿轮的外侧齿合有第二齿轮,所述第二齿轮的中部固定连接有转动轴,所述转动轴的右侧固定安装有主动轮,所述主动轮通过传动皮带传动连接有从动轮,且所述从动轮设置在靠近电机主体外侧的位置,所述从动轮右侧转动连接有第二风扇,所述第二风扇设置在风扇安装架,所述风扇安装架的一端固定安装在壳体外侧,另一端固定安装在中部保护罩内侧。The cooling device is composed of a first fan, a rotating shaft, a first gear, a second gear, a driving wheel, a transmission belt, a driven wheel, a second fan and a fan mounting bracket, and the first fan is arranged in the middle of the left end of the motor body, The middle part of the first fan is fixedly connected with a rotating shaft, the right side of the rotating shaft is fixedly installed with a first gear, the outer teeth of the first gear are engaged with a second gear, and the middle part of the second gear is fixedly connected with a rotating shaft. The right side of the rotating shaft is fixedly installed with a driving wheel, the driving wheel is connected with a driven wheel through a transmission belt, and the driven wheel is arranged at a position close to the outside of the motor body, and the right side of the driven wheel is rotatably connected There is a second fan, the second fan is arranged on the fan mounting frame, one end of the fan mounting frame is fixedly mounted on the outer side of the casing, and the other end is fixedly mounted on the inner side of the middle protective cover.
优选的,所述进气孔为漏斗状,且所述进气孔孔径较大的一端设置在进气板的外侧,所述进气孔孔径较小的一端设置在进气板靠近电机主体的一侧。Preferably, the air intake hole is funnel-shaped, and the end of the air intake hole with a larger diameter is disposed outside the air intake plate, and the end of the air intake hole with a smaller diameter is disposed on the air intake plate close to the main body of the motor. side.
优选的,所述第二齿轮的转动轴转动连接在安装架上,且所述安装架开设有通风口。Preferably, the rotating shaft of the second gear is rotatably connected to the installation frame, and the installation frame is provided with a ventilation opening.
优选的,所述第二风扇的数量为4个,所述第二风扇设置在壳体和中部保护罩之间的空隙的左端,且围绕电机主体的轴线均匀分布。Preferably, the number of the second fans is 4, the second fans are arranged at the left end of the gap between the casing and the middle protective cover, and are evenly distributed around the axis of the motor body.
优选的,所述第一风扇和第二风扇的进风端呈流线型。Preferably, the air inlet ends of the first fan and the second fan are streamlined.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)、该节能三相异步电动机通过在进气板上设置漏斗状的进气孔达到了降低今日电机内部的空气稳定的效果。漏斗状的进气孔使得空气进入电机内部时被压缩,而被压缩的空气可以被降低温度,有实验证明这种漏斗状结构可以有效降低4至5度的气温,改善了传统电机散热装置只能通过气流带走热量的局限性,提高了异步电机的散热性能。(1) The energy-saving three-phase asynchronous motor achieves the effect of reducing the air stability inside the motor today by arranging funnel-shaped air intake holes on the air intake plate. The funnel-shaped air intake allows the air to be compressed when it enters the motor, and the compressed air can be reduced in temperature. Experiments have shown that this funnel-shaped structure can effectively reduce the temperature by 4 to 5 degrees, which improves the traditional motor cooling device only. The limitation that the heat can be taken away by the airflow improves the heat dissipation performance of the asynchronous motor.
(2)、该节能三相异步电动机尾部设置有多个风扇,达到了对电机整体进行散热的目的。电机外侧设置有散热翅片,散热翅片传导出的热量由外侧的左端的第二风扇带走,而主体的热量由更大的第一风扇带走,提高了电机整体的散热性能,使散热更加均匀,且结构简单,能源消耗小。(2) The energy-saving three-phase asynchronous motor is provided with a plurality of fans at the tail, which achieves the purpose of dissipating heat to the motor as a whole. The outer side of the motor is provided with cooling fins, the heat conducted by the cooling fins is taken away by the second fan at the left end of the outer side, and the heat of the main body is taken away by the larger first fan, which improves the overall heat dissipation performance of the motor and makes the heat dissipation It is more uniform, simple in structure and low in energy consumption.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型散热装置结构示意图;FIG. 2 is a schematic structural diagram of the cooling device of the present invention;
图3为本实用新型进气孔结构示意图。FIG. 3 is a schematic diagram of the structure of the air inlet hole of the present invention.
图中:1电机主体、101壳体、102驱动轴、103散热翅片、104 进气板、105进气孔、106安装架、2防尘保护罩、201前端保护罩、 202中部保护罩、203尾部保护罩、204轴承、205防尘滤网、206散热孔、3散热装置、301第一风扇、302转轴、303第一齿轮、304第二齿轮、305主动轮、306传动皮带、307从动轮、308第二风扇、309 风扇安装架。In the figure: 1 motor body, 101 housing, 102 drive shaft, 103 cooling fins, 104 air intake plate, 105 air intake holes, 106 mounting bracket, 2 dust protection cover, 201 front protection cover, 202 middle protection cover, 203 rear protective cover, 204 bearing, 205 dust filter, 206 cooling hole, 3 cooling device, 301 first fan, 302 rotating shaft, 303 first gear, 304 second gear, 305 driving wheel, 306 transmission belt, 307 slave Moving wheel, 308 second fan, 309 fan mounting bracket.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种节能三相异步电动机,包括电机主体1、防尘保护罩2和散热装置3,电机主体 1的外侧与防尘保护罩2的内侧连接,且电机主体1的左端与散热装置3的右端连接。1-3, the present utility model provides a technical solution: an energy-saving three-phase asynchronous motor, comprising a
电机主体1由壳体101、驱动轴102、散热翅片103、进气板104、进气孔105和安装架106组成,电机主体1的外部设置有壳体101,且电机主体1的右端转动连接有驱动轴102,壳体101的侧面设置有散热翅片103,散热翅片103可以将内部热量传导至外侧表面,电机主体1的左端和右端分别固定安装有安装架106和进气板104,进气板104上开设有进气孔105,进气孔105为漏斗状,漏斗状的进气孔 105使得空气进入电机主体1内部时被压缩,而压缩后的空气可以被降低温度,有实验证明这种漏斗状结构可以有效降低4至5度的气温,运用在电机散热领域可以改善传统电机散热装置只能通过气流带走热量的局限性,提高了异步电机的散热性能,且进气孔105孔径较大的一端设置在进气板104的外侧,进气孔105孔径较小的一端设置在进气板104靠近电机主体1的一侧。The
防尘保护罩2由前端保护罩201、中部保护罩202、尾部保护罩 203、轴承204、防尘滤网205和散热孔206组成,防尘保护罩2的右、中和左端分别设置有前端保护罩201、中部保护罩202和尾部保护罩203,前端保护罩201和中部保护罩202之间通过螺纹连接,中部保护罩202和尾部保护罩203之间通过螺栓连接,驱动轴102的右端穿过前端保护罩201,且驱动轴102位于前端保护罩201处套接有轴承204,前端保护罩201上固定安装有防尘滤网205,防尘滤网205 可以过滤灰尘,保护电机内部零件,并且螺纹连接的方式使前端保护罩201便于拆装,尾部保护罩203上开设有散热孔206。The
散热装置3由第一风扇301、转轴302、第一齿轮303、第二齿轮304、主动轮305、传动皮带306、从动轮307、第二风扇308和风扇安装架309组成,第一风扇301设置在电机主体1的左端中部,第一风扇301的中部固定连接有转轴302,转轴302的右侧固定安装有第一齿轮303,第一齿轮303的外侧齿合有第二齿轮304,第二齿轮304的中部固定连接有转动轴,第二齿轮304的转动轴均转动连接在安装架106上,且安装架106开设有通风口,转动轴的右侧固定安装有主动轮305,主动轮305通过传动皮带306传动连接有从动轮307,且从动轮307设置在靠近电机主体1外侧的位置,从动轮307右侧转动连接有第二风扇308,第二风扇308的数量为4个,第二风扇308 设置在壳体101和中部保护罩202之间的空隙的左端,且围绕电机主体1的轴线均匀分布,第二风扇308设置在风扇安装架309,风扇安装架309的一端固定安装在壳体101外侧,另一端固定安装在中部保护罩202内侧,第一风扇301和第二风扇308的进风端呈流线型。电机主体1外侧设置有散热翅片103,散热翅片103传导出的热量由外侧左端的第二风扇308带走,而主体的热量由更大的第一风扇303带走,提高了电机整体的散热性能,使散热更加均匀,且结构简单,能源消耗小,同时,异步电机的工作稳定性得以提高,也延长了其使用寿命。The
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.
使用时,气流经过前端保护罩201的防尘滤网205可以被过滤一端的灰尘,保护了内部零件,且需要清理更换防尘滤网205时,旋转扭下即可。之后气流经过漏斗状的进气孔105时,空气被压缩,降低了一定温度。在电机工作产生大量热量时,一部分热量通过散热翅片 103传导至电机主体1外侧,被第二风扇308带走,另一部分被尾端的第一风扇301带走。第一风扇301由驱动轴102带动,之后通过转轴302、第一齿轮303、第二齿轮304、主动轮305、传动皮带306和从动轮307的带动,使得第二风扇308转动。When in use, the air flow passes through the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (5)
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CN106738323A (en) * | 2017-02-21 | 2017-05-31 | 王宏保 | Portable mixed mud mixer |
CN112436656A (en) * | 2020-10-27 | 2021-03-02 | 安徽达来电机有限公司 | Safe solar motor |
CN113162328A (en) * | 2020-12-24 | 2021-07-23 | 湖北恒高电子有限公司 | Micro motor rotor |
CN113790234A (en) * | 2021-09-07 | 2021-12-14 | 安徽江淮汽车集团股份有限公司 | Disc brake capable of improving heat dissipation efficiency |
CN116979755A (en) * | 2023-06-29 | 2023-10-31 | 上海大速科技有限公司 | Explosion-proof three-phase asynchronous motor with efficient heat dissipation function |
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2019
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CN106738323A (en) * | 2017-02-21 | 2017-05-31 | 王宏保 | Portable mixed mud mixer |
CN112436656A (en) * | 2020-10-27 | 2021-03-02 | 安徽达来电机有限公司 | Safe solar motor |
CN113162328A (en) * | 2020-12-24 | 2021-07-23 | 湖北恒高电子有限公司 | Micro motor rotor |
CN113790234A (en) * | 2021-09-07 | 2021-12-14 | 安徽江淮汽车集团股份有限公司 | Disc brake capable of improving heat dissipation efficiency |
CN116979755A (en) * | 2023-06-29 | 2023-10-31 | 上海大速科技有限公司 | Explosion-proof three-phase asynchronous motor with efficient heat dissipation function |
CN116979755B (en) * | 2023-06-29 | 2024-03-26 | 上海大速科技有限公司 | Explosion-proof three-phase asynchronous motor with efficient heat dissipation function |
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