CN210047089U - Evaporator vacuum sponge pasting equipment - Google Patents

Abstract

The utility model discloses an evaporimeter vacuum pastes sponge equipment, including supporting component, fixed subassembly, laminating subassembly, adjusting part. The utility model discloses a mechanical system laminates the sponge strip on evaporimeter surface, and efficiency is higher, and the laminating quality is better, has prolonged the life of evaporimeter, has reduced the quality hidden danger of air conditioner, improves automobile user's user experience.

Description

An evaporator vacuum sticking sponge equipment

technical field

The utility model relates to the field of automobile air-conditioning assembly, in particular to an evaporator vacuum sticking sponge device.

Background technique

The evaporator of the car air conditioner is an important component of the inner unit of the car air conditioner. When using it, a sponge strip is usually attached to the outer edge of the evaporator. The sponge mainly plays the following functions: to prevent condensation when the inner casing is refrigerated, and to play a role in heat preservation. ; To prevent the noise generated by the vibration of the internal machine; to prevent the appearance of condensed water, because when the air conditioner is refrigerated, water will be produced. The temperature is also relatively low. If the evaporator does not add a sponge, it is easy to cause water droplets on the periphery of the evaporator (when the beer is taken out of the refrigerator, it is dry, but if it is placed outside the refrigerator for a while, the surface of the beer will spill on the surface of the bottle). There will be a lot of water droplets), which will keep leaking.

In the current air conditioner assembly process, the evaporator sponge strip is generally used in the manual lamination method. This method is relatively inefficient, and the manual lamination cannot guarantee the uniformity of the lamination. It causes the quality problem of the air conditioner, so there is a need for an automatic mechanical device that can realize the bonding of the evaporator sponge.

Utility model content

The utility model provides an evaporator vacuum sponge sticking equipment, which can realize the mechanized operation of the evaporator sponge sticking.

The utility model is realized through the following technical solutions:

An evaporator vacuum sticking sponge equipment, including the following components:

The support assembly includes a main support column, one end of the main support column is fixed on a fixed workbench, and the other end is provided with a main support plate to support and fix the entire device, and the main support plate is provided with a number of through holes;

The fixing component is arranged above the supporting component for fixing the evaporator body, and a vacuuming component is arranged on the fixing component;

The fitting component, used for fitting the sponge, is arranged above the supporting component and is located at the bottom of the fixing component, and has a bottom fitting component and a side fitting component;

The adjustment assembly includes an adjustment plate that is sleeved on the main support column and can move up and down freely. The adjustment plate is arranged below the main support plate and is connected with the main support plate through a telescopic element. When the telescopic element is telescopically moved, it can drive the fixed assembly to move up and down; it also includes an auxiliary adjustment plate arranged between the adjustment plate and the main support plate, the auxiliary adjustment plate is connected with the main support plate through the auxiliary telescopic element, and the auxiliary adjustment plate is Through the connection between the connector and the fitting component, the fitting component is driven to move up and down;

Auxiliary components, including control components for coordinating the actions of each component and detection elements for detecting the movement of each component in place.

Specifically, the fixing assembly includes a front fixing plate and a rear fixing plate with a gap between each other, which are respectively connected to the adjusting plate; a bottom fitting assembly is arranged at the bottom of the gap between the front fixing plate and the rear fixing plate, and the front fixing plate and the A pressing block is arranged on the inner wall of the rear fixing plate, and a cylinder is arranged on the outer wall of the front fixing plate and the rear fixing plate, and the cylinder pushes the pressing block inward to press the evaporator body; A vacuuming component is provided, and the interface on the vacuuming component is respectively communicated with the inlet and the outlet of the evaporator.

Specifically, both ends of the auxiliary adjusting plate are provided with guide holes, and guide shafts are arranged in the guide holes, one end of the guide shaft is connected with the main support plate, and the other end is fixed on the worktable.

Specifically, the side fitting components are arranged on both sides of the bottom fitting component and can be rotated.

Specifically, emergency stop switches are provided on both sides of the main support plate.

Specifically, the surface of the fitting component is provided with a card slot, the bottom of the card slot is provided with a hole, and the sponge strip is clipped in the card slot.

Specifically, cushion blocks are provided on both sides of the bottom of the fixing component.

Specifically, the side fitting assembly is hinged on both sides of the main support plate.

The utility model uses a mechanical method to attach the sponge strips on the surface of the evaporator, which has higher efficiency and better lamination quality, prolongs the service life of the evaporator, reduces the quality hidden danger of the air conditioner, and improves the user experience of automobile users.

Description of drawings

Fig. 1 is an axonometric view of an evaporator vacuum sponge sticking device in the utility model.

FIG. 2 is an axonometric view of an evaporator vacuum sticking sponge device in the utility model after the evaporator is installed.

FIG. 3 is a front view of an evaporator vacuum sponge sticking device in the utility model.

Figure 4 is a side (A-A) sectional view of an evaporator vacuum sponge sticking device in the utility model.

FIG. 5 is a top view of an evaporator vacuum sponge sticking device in the utility model.

The reference numbers are as follows:

1. Main support column, 2. Main support plate, 3. Evaporator body, 4. Vacuum assembly, 5. Fitting assembly, 6. Adjustment plate, 7. Auxiliary adjustment plate, 8. Telescopic element, 9. Bottom sticker fitting assembly, 10, side fitting assembly, 11, detection element, 12, front fixing plate, 13, rear fixing plate, 14, pressing block, 15, pressing cylinder, 16, auxiliary telescopic element, 17, guide shaft, 18. Guide sleeve, 19, Bottom fixing piece, 20, Surface snap fitting, 21, Card slot, 22, Sponge strip, 23, Emergency stop switch, 24, Connecting shaft.

Detailed ways

In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

As shown in Fig. 1 to Fig. 5, an evaporator vacuum sticking sponge equipment includes the following components:

The support assembly includes a main support column 1. One end of the main support column 1 is fixed on a fixed workbench, and the other end is provided with a main support plate 2 to support and fix the entire device. The main support plate 2 is provided with a number of through holes. The through holes are used to set the elastic parts of various adjustment components;

The fixing component is arranged above the supporting component for fixing the evaporator body 3, and a vacuuming component 4 is arranged on the fixing component;

The fitting component 5 is used for fitting the sponge, and is arranged above the support component and at the bottom of the fixing component, and has a bottom fitting component 9 and a side fitting component 10;

The adjustment assembly includes an adjustment plate 6 that is sleeved on the main support column 1 and can move up and down freely. The adjustment plate 6 is arranged under the main support plate 2 and is connected to the main support plate 2 through a telescopic element 8. The adjustment plate 6 is provided with a connecting shaft 24 It is connected to the fixed assembly through the main support plate 2, and can drive the fixed assembly to move up and down when the telescopic element 8 moves up and down; it also includes an auxiliary adjustment plate 7 arranged between the adjustment plate 6 and the main support plate 2. The auxiliary adjustment plate 7 is connected with the main support plate 2 through the auxiliary telescopic element 16, and the auxiliary adjustment plate 7 is connected with the fitting assembly 5 through the connecting piece to drive the fitting assembly 5 to move up and down; the movements of the auxiliary adjustment plate 7 and the adjustment plate 6 are independent of each other, put one's oar in;

Auxiliary components, including control components that coordinate the actions of each component and detection elements 11 that detect the movement of each component in place; generally include a telescopic element 8 that controls the movement of each component and a proximity switch or contact switch that controls the stroke of the cylinder. The telescopic element 8 moves according to the actual movement It needs to be installed, and a proximity switch or a contact switch is installed at the corresponding position to control the corresponding movement and its stroke. It also includes the controller that controls the movement of the entire system. The controller is generally installed on the workbench or the main support plate 2, and The switches and valves are used in combination; they are used to control the start and stop of each oil cylinder.

The telescopic element 8 referred to in this embodiment generally includes, but is not limited to, elastic components such as air cylinders, and can also be replaced by other components whose strokes can be controlled, such as hydraulic cylinders, spring cylinders, and the like.

In this embodiment, the fixing assembly includes a front fixing plate 12 and a rear fixing plate 13 with a gap therebetween, which are respectively connected with the adjusting plate 6 through two sets of connecting shafts; the front fixing plate 12 and the rear fixing plate 13 The bottom of the gap is provided with a bottom fitting assembly 9, and the movement of the fitting assembly 5 is not controlled by the front and rear fixing plates 13, but a limit block can be set at a suitable position on the front and rear fixing plates 13 to prevent the fitting assembly 5 from rising Too high; the inner walls of the front fixing plate 12 and the rear fixing plate 13 are provided with pressing blocks 14. The pressing blocks 14 are generally made of soft materials such as plastic blocks to prevent the evaporator from being crushed. The front fixing plate 12 and the rear are fixed A pressing cylinder 15 is arranged on the outer wall of the plate 13, and the pressing cylinder 15 pushes the pressing block 14 inward to press the evaporator body 3; The upper interface is respectively connected with the inlet and outlet of the evaporator, and the connection needs to be sealed, and the vacuuming component 4 can use an air compressor.

In this embodiment, both ends of the auxiliary adjusting plate 7 are provided with guide holes, and guide shafts 17 are arranged in the guide holes. Generally, a guide sleeve 18 integrated with the auxiliary adjusting plate 7 is also provided, which is mainly used to maintain the vertical direction when the auxiliary adjusting plate 7 moves up and down, so as to prevent the movement from being stuck due to incorrect direction. Corresponding guide holes are also provided on the adjustment plate 6 for passing through the main support column 1 or the auxiliary adjustment plate 7 for support.

In this embodiment, the side fitting components 10 are arranged on both sides of the bottom fitting component 9 and can be rotated; the fitting component 5 has a bottom fixing member 19 and a surface clamping member 20, and the bottom fixing member 19 is used for connecting with other The components are connected and fixed or hinged to each other to control the movement of the entire fitting assembly 5; the surface clip 20 is arranged on the upper surface of the bottom fixing member 19, the surface is provided with a slot 21, the bottom of the slot 21 is provided with a hole, and the sponge strip 22 is clipped on inside the card slot 21 . The card slot 21 should prevent the sponge from coming out automatically, but it can be pulled out under a slight force.

In this embodiment, emergency stop switches 23 are provided on both sides of the main support plate 2. The emergency stop switch 23 is connected to the main support plate 2 by two fixed plates, which can be in the form of touch switches or proximity switches. The switch triggers the controller to control all motion components to stop moving to prevent safety accidents.

In this embodiment, buffer blocks are provided on both sides of the bottom of the fixing component.

When using this embodiment, first fix the support assembly on the workbench or other fixing equipment, snap the sponge strip 22 on the fitting assembly 5, and apply an appropriate amount of adhesive on the surface of the evaporator, and place the evaporator on the Between the front fixing plate 12 and the rear fixing plate 13, the heights of the front and rear fixing plates 13 are controlled by adjusting the adjusting plate 6 for installing evaporators of different sizes; Fix it, then lead the inlet and outlet of the evaporator to the vacuuming device through the pipeline, start the compressor, then adjust the auxiliary adjustment plate 7 and the adjustment plate 6, move the fitting assembly 5 up, and move the evaporator down at the same time, After the bottom sponge is completely bonded; manually or mechanically turn the side bonding assembly 10 to bond the sponge on the side of the evaporator.

The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (7)

1. The evaporator vacuum sponge pasting equipment is characterized by comprising the following components:

the supporting assembly comprises a main supporting upright post, one end of the main supporting upright post is fixed on a fixed workbench, the other end of the main supporting upright post is provided with a main supporting plate for supporting and fixing the whole device, and the main supporting plate is provided with a plurality of through holes;

the fixing component is arranged above the supporting component and used for fixing the evaporator body, and a vacuumizing component is arranged on the fixing component;

the attaching assembly is used for attaching the sponge, is arranged above the supporting assembly and positioned at the bottom of the fixing assembly, and is provided with a bottom attaching assembly and a side attaching assembly;

the adjusting component comprises an adjusting plate which is sleeved on the main support upright post and can freely move up and down, the adjusting plate is arranged below the main support plate and is connected with the main support plate through a telescopic element, a connecting shaft is arranged on the adjusting plate and penetrates through the main support plate to be connected with the fixing component, and the fixing component can be driven to move up and down when the telescopic element moves in a telescopic manner; the auxiliary adjusting plate is connected with the main support plate through an auxiliary telescopic element and is connected with the attaching assembly through a connecting piece to drive the attaching assembly to move up and down;

and the auxiliary assembly comprises a control assembly for coordinating the actions of all the assemblies and a detection element for detecting the movement positions of all the assemblies.

2. The evaporator vacuum sponge attaching device according to claim 1, wherein the fixing assembly comprises a front fixing plate and a rear fixing plate which have a gap therebetween and are respectively connected with the adjusting plate; a bottom laminating assembly is arranged at the bottom of a gap between the front fixing plate and the rear fixing plate, pressing blocks are arranged on the inner walls of the front fixing plate and the rear fixing plate, air cylinders are arranged on the outer walls of the front fixing plate and the rear fixing plate, and the air cylinders push the pressing blocks to be pressed inwards to press the evaporator body; and the front fixed plate is provided with a vacuumizing assembly, and the vacuumizing assembly is provided with an interface which is respectively communicated with an inlet and an outlet of the evaporator.

3. The evaporator vacuum sponge attaching device according to claim 1, wherein guide holes are formed at both ends of the auxiliary adjusting plate, guide shafts are arranged in the guide holes, one end of each guide shaft is connected with the main supporting plate, the other end of each guide shaft is fixed on the workbench, and guide sleeves integrated with the auxiliary adjusting plate are further arranged outside the guide shafts.

4. The evaporator vacuum sponge attaching device as claimed in claim 1, wherein the side attaching assemblies are arranged at both sides of the bottom attaching assembly and can rotate.

5. The evaporator vacuum sponge attaching device as claimed in claim 1, wherein emergency stop switches are arranged on two sides of the main supporting plate.

6. The evaporator vacuum sponge attaching device according to claim 1, wherein a clamping groove is formed in the surface of the attaching component, a hole is formed in the bottom of the clamping groove, and the sponge strip is clamped in the clamping groove.

7. The evaporator vacuum sponge attaching device as claimed in claim 1, wherein two sides of the bottom of the fixing component are provided with cushion blocks.

Images