CN210014477U - A radiator, air conditioner outdoor unit and air conditioner - Google Patents
A radiator, air conditioner outdoor unit and air conditioner Download PDFInfo
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Abstract
本实用新型属于散热技术领域,特别涉及一种散热器、空调室外机和空调器。本实用新型实施例提供的散热器包括第一散热模块,第二散热模块,第一管路和第二管路,其中,所述第一散热模块设置有第一工质流路,所述第二散热模块设置有第二工质流路,所述第一工质流路和第二工质流路采用所述第一管路和第二管路连通,所述第一工质流路、第二工质流路、第一管路和第二管路构成工质回路,所述工质回路内填充有相变工质。本实用新型实施例提供的散热器包括第一散热模块和第二散热模块,两个散热模块可同时对热量进行散发,提高了散热器的散热效果。
The utility model belongs to the technical field of heat dissipation, in particular to a radiator, an outdoor unit of an air conditioner and an air conditioner. The radiator provided by the embodiment of the present invention includes a first heat dissipation module, a second heat dissipation module, a first pipeline and a second pipeline, wherein the first heat dissipation module is provided with a first working medium flow path, and the first heat dissipation module is provided with a first working medium flow path. The second heat dissipation module is provided with a second working medium flow path, the first working medium flow path and the second working medium flow path are connected by the first pipeline and the second pipeline, and the first working medium flow path, The second working medium flow path, the first pipeline and the second pipeline constitute a working medium circuit, and the working medium circuit is filled with a phase-change working medium. The heat sink provided by the embodiment of the present invention includes a first heat dissipation module and a second heat dissipation module, and the two heat dissipation modules can dissipate heat at the same time, thereby improving the heat dissipation effect of the heat sink.
Description
技术领域technical field
本实用新型涉及散热技术领域,特别涉及一种散热器、空调室外机和空调器。The utility model relates to the technical field of heat dissipation, in particular to a radiator, an outdoor unit of an air conditioner and an air conditioner.
背景技术Background technique
变频模块是变频空调器中的重要元器件,变频模块的散热问题与空调器的可靠性密切相关。压缩机频率越高,变频模块发热越多,其次,芯片设计上更加紧凑,元器件的密度不断增加,且元器件的体积也趋于微小化,导致变频模块的散热越来越困难。The inverter module is an important component in the inverter air conditioner, and the heat dissipation problem of the inverter module is closely related to the reliability of the air conditioner. The higher the compressor frequency, the more heat the inverter module generates. Secondly, the chip design is more compact, the density of components continues to increase, and the volume of components tends to be miniaturized, making it more and more difficult to dissipate heat from the inverter module.
目前,空调器室外机变频模块的散热一般采用挤压型材散热器,通过改变肋片的面积和形状进行散热优化。但是,现有的散热器仍无法将变频模块产生的热量及时散发出去,尤其在高环温下,变频模块的温度急剧升高,而散热器的散热能力有限,严重影响了空调器的可靠性。At present, the heat dissipation of the frequency conversion module of the outdoor unit of the air conditioner generally adopts an extruded radiator, and the heat dissipation is optimized by changing the area and shape of the fins. However, the existing radiator is still unable to dissipate the heat generated by the frequency conversion module in time, especially under high ambient temperature, the temperature of the frequency conversion module rises sharply, and the heat dissipation capacity of the radiator is limited, which seriously affects the reliability of the air conditioner .
实用新型内容Utility model content
本实用新型实施例提供了一种散热器、空调室外机和空调器,以解决变频模块散热困难的问题。为了对披露的实施例的一些方面有一个基本的理解,下面给出了简单的概括。该概括部分不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围。其唯一目的是用简单的形式呈现一些概念,以此作为后面的详细说明的序言。The embodiments of the present utility model provide a radiator, an outdoor unit of an air conditioner and an air conditioner, so as to solve the problem of difficult heat dissipation of the frequency conversion module. In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended to be an extensive review, nor is it intended to identify key/critical elements or delineate the scope of protection of these embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the detailed description that follows.
根据本实用新型实施例的第一方面,提供了一种散热器。According to a first aspect of the embodiments of the present invention, a heat sink is provided.
在一些可选实施例中,所述散热器包括第一散热模块,第二散热模块,第一管路,和第二管路,其中,所述第一散热模块设置有第一工质流路,所述第二散热模块设置有第二工质流路,所述第一工质流路和第二工质流路采用所述第一管路和第二管路连通,所述第一工质流路、第二工质流路、第一管路和第二管路构成工质回路,所述工质回路内填充有相变工质。本实用新型实施例提供的散热器可以将变频模块产生的热量及时的散发出去,保证了空调变频模块的顺利运行,进而提高了空调器运行的可靠性。In some optional embodiments, the heat sink includes a first heat dissipation module, a second heat dissipation module, a first pipeline, and a second pipeline, wherein the first heat dissipation module is provided with a first working medium flow path , the second heat dissipation module is provided with a second working medium flow path, the first working medium flow path and the second working medium flow path are connected by the first pipeline and the second pipeline, and the first working medium flow path is connected with the second pipeline. The mass flow path, the second working medium flow path, the first pipeline and the second pipeline constitute a working medium loop, and the working medium loop is filled with a phase-change working medium. The radiator provided by the embodiment of the present invention can dissipate the heat generated by the frequency conversion module in a timely manner, so as to ensure the smooth operation of the air conditioner frequency conversion module, thereby improving the operation reliability of the air conditioner.
在一些可选实施例中,所述散热器的所述第一散热模块包括第一基体,所述第一工质流路设置于所述第一基体内,所述第一基体与所述第一工质流路一体成型;或者,所述第二散热模块包括第二基体,所述第二工质流路设置于所述第二基体内,所述第二基体与所述第二工质流路一体成型。In some optional embodiments, the first heat dissipation module of the heat sink includes a first base body, the first working medium flow path is arranged in the first base body, and the first base body is connected to the first base body. A working medium flow path is integrally formed; or, the second heat dissipation module includes a second base body, the second working medium flow path is arranged in the second base body, and the second base body and the second working medium The flow path is integrally formed.
在一些可选实施例中,所述散热器的所述第二散热模块为吹胀板、管翅散热板或丝管散热板。In some optional embodiments, the second heat dissipation module of the heat sink is an inflation plate, a tube-fin heat dissipation plate or a wire tube heat dissipation plate.
在一些可选实施例中,所述散热器的所述第一工质流路至少包括连通的第一层工质流路和第二层工质流路,或者,所述第二工质流路至少包括连通的第三层工质流路和第四层工质流路,或者,所述第一工质流路至少包括连通的第一层工质流路和第二层工质流路,所述第二工质流路至少包括连通的第三层工质流路和第四层工质流路。In some optional embodiments, the first working medium flow path of the radiator at least includes a first layer working medium flow path and a second layer working medium flow path in communication, or the second working medium flow path The path includes at least a connected third-layer working medium flow path and a fourth-layer working medium flow path, or the first working medium flow path at least includes a connected first-layer working medium flow path and a second-layer working medium flow path. , the second working medium flow path at least includes a third layer working medium flow path and a fourth layer working medium flow path that are communicated.
在一些可选实施例中,所述散热器的所述第一工质流路至少包括连通的第一层工质流路和第二层工质流路,所述第一层工质流路位于第一平面,所述第二层工质流路位于第二平面,所述第一平面与第二平面平行,或者,所述第二工质流路至少包括连通的第三层工质流路和第四层工质流路,所述第三层工质流路位于第三平面,所述第四层工质流路位于第四平面,所述第三平面与第四平面平行,或者,所述第一工质流路至少包括连通的第一层工质流路和第二层工质流路,所述第一层工质流路位于第一平面,所述第二层工质流路位于第二平面,所述第二工质流路至少包括连通的第三层工质流路和第四层工质流路,所述第三层工质流路位于第三平面,所述第四层工质流路位于第四平面,所述第一平面与第二平面平行,所述第三平面与第四平面平行。In some optional embodiments, the first working medium flow path of the radiator at least includes a first layer working medium flow path and a second layer working medium flow path in communication, and the first working medium flow path is located on the first plane, the second layer of working medium flow path is located on the second plane, the first plane is parallel to the second plane, or the second working medium flow path includes at least a third layer of working medium flow in communication and the fourth layer working medium flow path, the third layer working medium flow path is located on the third plane, the fourth layer working medium flow path is located on the fourth plane, and the third plane is parallel to the fourth plane, or , the first working medium flow path at least includes a first layer of working medium flow path and a second layer of working medium flow path, the first layer of working medium flow path is located on the first plane, the second layer of working medium flow path The flow path is located on the second plane, and the second working medium flow path includes at least a third-layer working medium flow path and a fourth-layer working medium flow path that communicate with each other, and the third-layer working medium flow path is located on the third plane, so The working medium flow path of the fourth layer is located on a fourth plane, the first plane is parallel to the second plane, and the third plane is parallel to the fourth plane.
在一些可选实施例中,所述散热器的所述第一工质流路至少包括连通的第一层工质流路和第二层工质流路,所述第二工质流路至少包括连通的第三层工质流路和第四层工质流路,所述第一管路连接所述第一层工质流路与第三层工质流路,所述第二管路连接所述第二层工质流路与第四层工质流路。In some optional embodiments, the first working medium flow path of the radiator at least includes a first layer working medium flow path and a second layer working medium flow path in communication, and the second working medium flow path at least It includes a connected third-layer working medium flow path and a fourth-layer working medium flow path, the first pipeline connects the first-layer working medium flow path and the third-layer working medium flow path, and the second pipeline The second-layer working medium flow path and the fourth-layer working medium flow path are connected.
在一些可选实施例中,所述散热器的所述第一管路包括依次连通的第一支路,第二支路和第三支路,所述第二支路使所述第一支路与第三支路形成高度差,或者,所述第二管路包括依次连通的第四支路,第五支路和第六支路,所述第五支路使所述第四支路与第六支路形成高度差。In some optional embodiments, the first pipeline of the radiator includes a first branch, a second branch and a third branch connected in sequence, and the second branch makes the first branch The height difference is formed between the road and the third branch, or the second pipeline includes a fourth branch, a fifth branch and a sixth branch that are connected in sequence, and the fifth branch makes the fourth branch A height difference is formed with the sixth branch.
在一些可选实施例中,所述散热器的所述第一散热模块包括第一基体,和,设置于所述第一基体上的多个第一散热构件,或者,所述第二散热模块包括第二基体,和,设置于所述第二基体上的多个第二散热构件。In some optional embodiments, the first heat dissipation module of the heat sink includes a first base body, and a plurality of first heat dissipation members disposed on the first base body, or the second heat dissipation module It includes a second base, and a plurality of second heat dissipation members disposed on the second base.
根据本实用新型实施例的第二方面,提供了一种空调室外机。According to a second aspect of the embodiments of the present invention, an outdoor unit of an air conditioner is provided.
在一些可选实施例中,所述空调室外机包括如前述中任一项所述的散热器。In some optional embodiments, the air conditioner outdoor unit includes the radiator according to any one of the foregoing.
在一些可选实施例中,所述空调室外机还包括变频模块电控模块,所述第一散热模块与所述变频模块接触。In some optional embodiments, the outdoor unit of the air conditioner further includes an electronic control module of a frequency conversion module, and the first heat dissipation module is in contact with the frequency conversion module.
在一些可选实施例中,所述空调室外机,垂直方向上,所述第二工质流路高于第一工质流路。In some optional embodiments, in the outdoor unit of the air conditioner, the second working medium flow path is higher than the first working medium flow path in a vertical direction.
根据本实用新型实施例的第三方面,提供了一种空调器。According to a third aspect of the embodiments of the present invention, an air conditioner is provided.
在一些可选实施例中,所述空调器包括如前述的空调室外机。In some optional embodiments, the air conditioner includes the aforementioned outdoor unit of the air conditioner.
本实用新型实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
本实用新型实施例提供的散热器包括第一散热模块和第二散热模块,两个散热模块可同时对待散热物体产生的热量进行散发,提高了散热器的散热效果。采用本实用新型实施例提供的散热器对空调的变频模块进行散热,可及时有效的将变频模块产生的热量散发出去,保证了变频模块的顺利运行,进而提高了空调器运行的可靠性。The heat sink provided by the embodiment of the present invention includes a first heat dissipation module and a second heat dissipation module, and the two heat dissipation modules can simultaneously dissipate the heat generated by the object to be dissipated, thereby improving the heat dissipation effect of the heat sink. Using the radiator provided by the embodiment of the present invention to dissipate heat from the frequency conversion module of the air conditioner can timely and effectively dissipate the heat generated by the frequency conversion module, ensure the smooth operation of the frequency conversion module, and further improve the operation reliability of the air conditioner.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本实用新型。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not limiting of the invention.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本实用新型的实施例,并与说明书一起用于解释本实用新型的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
图1是根据一示例性实施例示出的一种散热器的结构示意图。FIG. 1 is a schematic structural diagram of a heat sink according to an exemplary embodiment.
图2是根据一示例性实施例示出的一种第一散热模块的结构示意图。FIG. 2 is a schematic structural diagram of a first heat dissipation module according to an exemplary embodiment.
图3是根据一示例性实施例示出的一种第二散热模块的结构示意图。FIG. 3 is a schematic structural diagram of a second heat dissipation module according to an exemplary embodiment.
图4是根据一示例性实施例示出的一种第二散热模块的结构示意图。FIG. 4 is a schematic structural diagram of a second heat dissipation module according to an exemplary embodiment.
图5是根据一示例性实施例示出的一种第一散热模块的密封构件和固定构件的结构示意图。Fig. 5 is a schematic structural diagram of a sealing member and a fixing member of a first heat dissipation module according to an exemplary embodiment.
图6是根据一示例性实施例示出的一种第一散热模块的密封构件和固定构件的分解结构示意图。Fig. 6 is a schematic exploded structural diagram of a sealing member and a fixing member of a first heat dissipation module according to an exemplary embodiment.
图7是根据一示例性实施例示出的一种第一散热模块的密封件结构示意图。FIG. 7 is a schematic structural diagram of a sealing member of a first heat dissipation module according to an exemplary embodiment.
图8是根据一示例性实施例示出的一种散热器在空调室外机中的安装位置的结构示意图。Fig. 8 is a schematic structural diagram showing an installation position of a radiator in an outdoor unit of an air conditioner according to an exemplary embodiment.
图9是根据一示例性实施例示出的一种散热器在空调室外机中的安装位置的放大结构示意图。Fig. 9 is an enlarged schematic structural diagram showing an installation position of a radiator in an outdoor unit of an air conditioner according to an exemplary embodiment.
其中,1第一散热模块,2第二散热模块,3第一管路,4,第二管路,5风机,6变频模块,7风机支架,11第一基体,12第一散热构件,13第一层工质流路,14螺纹孔,15第一固定件,16第二固定件,17第一密封件,18第二密封件,171槽道,172通孔,173梯形结构,21第一层基板,22第二层基板,23第二散热构件,24卡接件,25第二工质流路。Among them, 1 first heat dissipation module, 2 second heat dissipation module, 3 first pipeline, 4, second pipeline, 5 fan, 6 frequency conversion module, 7 fan bracket, 11 first base body, 12 first heat dissipation member, 13 The first layer of working medium flow path, 14 threaded holes, 15 first fixing piece, 16 second fixing piece, 17 first sealing piece, 18 second sealing piece, 171 channel, 172 through hole, 173 trapezoid structure, 21th A layer of substrate, 22 a second layer of substrate, 23 a second heat dissipation member, 24 a snap fitting, 25 a second working medium flow path.
具体实施方式Detailed ways
以下描述和附图充分地示出本文的具体实施方案,以使本领域的技术人员能够实践它们。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。本文的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。本文中,术语“第一”、“第二”等仅被用来将一个元素与另一个元素区分开来,而不要求或者暗示这些元素之间存在任何实际的关系或者顺序。实际上第一元素也能够被称为第二元素,反之亦然。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的结构、装置或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种结构、装置或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的结构、装置或者设备中还存在另外的相同要素。本文中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The following description and drawings sufficiently illustrate the specific embodiments herein to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in or substituted for those of other embodiments. The scope of the embodiments herein includes the full scope of the claims, along with all available equivalents of the claims. Herein, the terms "first," "second," etc. are only used to distinguish one element from another, and do not require or imply any actual relationship or order between the elements. In fact the first element can also be called the second element and vice versa. Furthermore, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a structure, device or device comprising a list of elements includes not only those elements, but also others not expressly listed elements, or elements inherent to such structures, devices, or equipment. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in the structure, apparatus or device that includes the element. The various embodiments herein are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and it is sufficient to refer to each other for the same and similar parts between the various embodiments.
本文中的术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本文和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本文的描述中,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The terms "portrait", "landscape", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the text and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description herein, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be construed in a broad sense, for example, it may be a mechanical connection or an electrical connection, or the internal communication between two elements, It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
本文中,除非另有说明,术语“多个”表示两个或两个以上。As used herein, unless stated otherwise, the term "plurality" means two or more.
本实用新型实施例提供了一种散热器。The embodiment of the present invention provides a radiator.
如图1所示,本实用新型实施例提供的散热器包括:第一散热模块1,第二散热模块2,第一管路3和第二管路4,其中,第一散热模块1设置有第一工质流路,第二散热模块2设置有第二工质流路25,第一工质流路和第二工质流路25采用第一管路3和第二管路4连通,第一工质流路、第二工质流路25、第一管路3和第二管路4构成工质回路,工质回路内填充有相变工质。As shown in FIG. 1 , the radiator provided by the embodiment of the present invention includes: a first
本实用新型实施例提供的散热器同时包括两个散热模块,即第一散热模块1和第二散热模块2,且,两个散热模块中均设置有工质流路。工质流路内的工质可以将第一散热模块1的热量传递至第二散热模块2,使得第一散热模块1与第二散热模块2同时发挥散热功能,提高了散热器的散热能力。本实用新型实施例提供的散热器的散热能力表现为:环境温度为52℃时,采用现有的散热器进行散热时,现有的散热器可以是非一体成型的散热器,大功率元器件的壳温为九十多摄氏度,甚至超过100℃,采用本实用新型实施例提供的散热器对变频模块6进行降温,环境温度为52℃时,大功率元器件壳温为72-82℃。可见,本实用新型实施例提供的散热器比现有的散热器给大功率元器件多降20-25℃。The heat sink provided by the embodiment of the present invention simultaneously includes two heat dissipation modules, namely, a first
本实用新型实施例对待散热物体不作具体限制,例如,可以是空调室外机中的变频模块6。空调室外机的变频模块6设置有多个大功率元器件,随着空调器外机小型化,以及空调器功能多样化的需要,空调器外机电控模块的芯片设计上更加紧凑,元器件的密度不断增加,且元器件的体积也趋于微小化。因此,大功率元器件发热功耗越来越大,热流密度急剧升高。为保证空调器外机电控的安全性和可靠性,变频模块6的散热性能至关重要。现有的对空调器室外机的变频模块6的散热器的改进方法一般是优化散热器的本体,例如,通过增加肋片高度、肋片数量等方法提高散热器的散热面积,但是,由于空调器室外机的空间有限,散热器本体的优化空间很小,散热能力提升有限。本实用新型实施例提供了一种具有两个散热模块的高散热能力的散热器,可及时将变频模块6产生的热量进行散失,提高了变频模块6运行的可靠性和稳定性。The embodiment of the present invention does not specifically limit the object to be radiated, for example, it may be the
采用本实用新型实施例提供的散热器对变频模块6进行散热的方法可以是:第一散热模块1接收来自于变频模块6的热量,通过风机5的风冷作用散失部分热量,未散失的热量被第一工质流路中的工质吸收,工质受热后快速汽化并将热量带走,通过第一管路3进入第二散热模块2的第二工质流路25,第二散热模块2可以同时进行风冷散热和自然对流,第二工质流路25内的气体工质通过第二散热模块2将热量散热,降低温度后,变为液体,液态的工质通过第二管路4流回第一散热模块1的第一工质流路内,进行下一个吸热变为气态的循环。可见,采用本实用新型实施例提供的散热器对变频模块6进行散热时,可通过第一散热模块1与第二散热模块2同时对变频模块6进行散热,提高了散热器的散热能力,可将变频模块6产生的热量有效散失,使变频模块6的顺利运行,进而提高了空调器运行的可靠性。The method of using the heat sink provided by the embodiment of the present invention to dissipate heat from the
本实用新型实施例提供的散热器中,第一工质流路、第二工质流路25、第一管路3和第二管路4构成工质回路,工质回路内填充有相变工质。In the radiator provided by the embodiment of the present invention, the first working medium flow path, the second working medium flow path 25, the
可选的,本实用新型实施例提供的散热器可经过焊接、抽真空、灌注工质等制备过程制备得到。本实施例对工质的种类不作具体限制,例如可以是可进行相变的流体,如冷媒等。本实施例对工质回路中工质的填充量不作具体限制。Optionally, the radiator provided by the embodiment of the present invention can be prepared by welding, vacuuming, pouring working medium and other preparation processes. The type of the working medium is not specifically limited in this embodiment, for example, it may be a fluid that can undergo phase change, such as a refrigerant. This embodiment does not specifically limit the filling amount of the working fluid in the working fluid circuit.
可选的,工质密封在工质回路中。其中,工质在第一散热模块1内的密封方式可以采用如图5、图6和图7所示的密封构件,包括:第一密封件17和第二密封件18,具体的,第一密封件17和第二密封件18均设置有槽道171,用于将第一工质流路内的多个流道连通,第一工质流路内多个流道中的气态工质可通过通孔172进入第一管路3,类似的,第二管路4内的液态工质可通过第二密封件18中的通孔进入第一工质流路。密封构件与第一散热模块1的基体的连接方式可以为钎焊。Optionally, the working fluid is sealed in the working fluid circuit. The sealing method of the working medium in the first
可选的,第一管路3的材质为金属,类似的,第二管路4的材质为金属。Optionally, the material of the
如图2所示,本实用新型实施例提供的散热器的第一散热模块1包括第一基体11和设置于第一基体11上的多个第一散热构件12,第一工质流路设置于第一基体11内。As shown in FIG. 2 , the first
本实用新型实施例提供的第一散热模块1,也可称作蒸发端。第一散热模块1的第一基体11和设置于第一基体11上的多个第一散热构件12,可采用直接挤压成型的制备方法制备得到。本实用新型实施例对第一散热构件12的数量及结构尺寸不作具体限制,具体的,可根据第一散热模块1所在的空间的大小进行设置。可选的,设置于第一基体11上的多个第一散热构件12的间距可以不相等。可选的,第一散热构件12可以是肋片,肋片高度可以为30-50mm,厚度为1.5mm。The first
可选的,本实用新型实施例提供的第一散热模块1可以与待散热物体之间涂覆导热硅脂或贴附导热片,减少两者之间的接触热阻,接收来自于待散热物体的热量,并进行散热。为了提高第一散热模块1与待散热物体接触的稳定性,第一散热模块1的第一基体11上可以设置一个或多个螺纹孔14,采用螺纹连接的方式将第一散热模块1与待散热物体进行固定。可选的,第一基体11上设置有螺纹孔14的区域与设置有第一散热构件12的区域不重叠。为了进一步提高第一散热模块1与待散热物体连接的稳定性,第一散热模块1还设置有固定构件,如图5和图6所示,在第一基体11的两个端部设置有第一固定件15和第二固定件16,第一密封件17和第二密封件18的端部可设置有梯形结构173,这样,第一密封件17和第二密封件18的截面结构与第一散热模块1的截面结构尺寸一致,通过增加第一固定件15和第二固定件16的长度,使得第一固定件15和第二固定件16可将第一基体11与密封件一同与电控盒进行固定,并保证第一散热模块1与电控盒接触部位的密封性。为了使第一固定件15和第二固定件16更好的发固定效果,第一固定件15和第二固定件16的材质可以是金属,可选的,第一固定件15和第二固定件16可以为钣金结构件。固定件上设置有通孔,可用于连接第一基体11与电控盒。Optionally, the first
可选的,第一散热模块1中的第一工质流路设置于第一基体11内。如图2所示,第一基体11内设置有由多条通路组成的第一工质流路。可选的,为了提高第一散热模块1的散热能力,第一基体11与第一工质流路一体成型。可选的,第一基体11上设置有螺纹孔14的区域与设置有第一工质流路的区域不重叠。可选的,为了提高第一散热模块1的第一基体11的均温性和载热能力,对集中热源有更好的控制能力,同时,最大限度的消除局部过热现象,提高待散热物体(如变频模块6)工作的稳定性和可靠性,第一工质流路至少包括第一层工质流路13和第二层工质流路。当第一工质流路包括两层流路时,如图2所示,第一工质流路包括虚线部分框起第一层工质流路13和未被虚线框起的位于第一层工质流路13下层的第二层工质流路。其中,第一层工质流路13位于第一平面,第二层工质流路位于第二平面,第一平面与第二平面平行。Optionally, the first working medium flow path in the first
可选的,第二散热模块2包括第二基体,第二工质流路25设置于第二基体内,为了提高第二散热模块2的散热能力,第二基体与第二工质流路25一体成型。Optionally, the second
可选的,如图3和图4所示,第二散热模块2包括第二基体和设置于第二基体上的多个第二换热构件23,第二工质流路25设置于第二基体内。Optionally, as shown in FIG. 3 and FIG. 4 , the second
本实用新型实施例提供的第二散热模块2,也可称作冷凝端。可选的,第二散热模块2的第二基体可以为均温板,例如可以是吹胀式均温板,由两层铝板压合而成,内部设置有互相连通的第二工质流路25。设置有第二工质管路的第二散热模块2,同时具有工质管路和散热片的功能,可同时进行自然对流与风冷散热,具有高传热能力、高热传导率、重量轻等优点。可选的,为了进一步提高第二散热模块2的散热能力,第二散热模块2的第二基体至少包括连通的第一层基板21和第二层基板22,第一层基板21内设置有第三层工质流路,第二层基板22内设置有第四层工质流路,第三层工质流路与第四层工质流路连通。第二基体内双层或多层的工质流路设计,进一步提高了第二散热模块2散热能力。可选的,两层或多层的第二基体的制备方法可以是,仅采用一片均温板,从中间位置折为对称的两层或多层。可选的,第一层基板21与第二层基板22之间设置有一个或多个固定螺栓,既提高了第二基体的整体稳定性,又保证了第一层基板21与第二层基板22之间距离的稳定性。可选的,第二散热模块2的第二基体上设置有连接部件,用于将第二散热模块2固定,此处的连接部件可以是卡接件24,第二散热模块2的安装部位可以是空调室外机的风机支架7上。The second
可选的,第二散热模块2的第二基体上设置有多个第二散热构件23,本实施例对第二散热构件23的形状不作具体限定,例如,可以是矩形、三角形、三角小翼等。均温板上设置的多个第二散热构件23,可破坏均温板表面边界层的发展,增强气体扰动程度,可进一步提高第二散热模块2的散热能力。可选的,第二散热构件23可设置于均温板的外表面,也可设置于均温板的内表面。Optionally, a plurality of second
可选的,第二散热模块2内的第二工质流路25的路径可以如图4中的25所示,由多条相互交错的管路形成互相连通的第二工质流路25。本实用新型实施例对第二工质流路25的具体路径形式不作过多限制。Optionally, the path of the second working medium flow path 25 in the second
可选的,为了提高第一散热模块1与第二散热模块2之间工质的顺利流动,第一散热模块1的第一基体11内的第一层工质流路13位于第一水平面,第二层工质流路位于第二水平面,第二散热模块2的第二基体内的第三层工质流路位于第三水平面,第四层工质流路位于第四水平面,第一管路3连接第一层工质流路13与第三层工质流路,第二管路4连接第二层工质流路与第四层工质流路。垂直方向上,第一水平面、第二水平面、第三水平面、第四水平面自下而上的排列依次为:第二水平面、第一水平面、第四水平面、第三水平面,即,第一层工质流路13、第二层工质流路、第三层工质流路、第四层工质流路在垂直方向上自下而上的排列依次为:第二层工质流路、第一层工质流路13、第四层工质流路、第三层工质流路。此处的高度差可有第一管路3和第二管路4形成。可选的,第一管路3包括依次连通的第一支路,第二支路和第三支路,第二支路使第一支路与第三支路形成高度差,或者,第二管路4包括依次连通的第四支路,第五支路和第六支路,第五支路使第四支路与第六支路形成高度差。Optionally, in order to improve the smooth flow of the working medium between the first
结合工质的气态与液态的相变,工质在工质回路中的流动方式可以描述为:第一散热模块1接收来自待散热物体的热量,第一层工质流路13与第二层工质流路内的工质受热变为气态,根据气体向上流动的原理,气态工质通过第一管路3进入第三层工质流路,第三层工质流路内的气态工质热量散热后温度降低,变为液态,在重力作用下,流入第四层工质流路,并进一步通过第二管路4流入第二层工质流路,进行下一次热量吸收循环。Combining the phase transition between the gaseous state and the liquid state of the working medium, the flow of the working medium in the working medium circuit can be described as: the first
本实用新型同时提供了一种包括前述散热器的空调室外机和空调器。The utility model simultaneously provides an air conditioner outdoor unit and an air conditioner comprising the aforementioned radiator.
可选的,如图8和图9所示,散热器在空调室外机中的安装位置可以是:散热器的第一散热模块1与变频模块6接触,具体的,第一散热模块1可以与变频模块6接触。第一散热模块1的第一基体11与大功率元器件的下表面接触,获取大功率元器件的热量,进而进行热量散失。具体的,为避免电控盒模具的改动,散热器的第一散热模块1的基体与电控盒的固定方式可采用从电控盒下部安装,第一固定件15和第二固定件16放置在电控盒上部对应安装位置,然后采用螺旋连接的方式将第一固定件15和第二固定件16、电控盒、和第一散热模块1的基体进行固定,装配稳定、方便。Optionally, as shown in FIG. 8 and FIG. 9 , the installation position of the radiator in the outdoor unit of the air conditioner may be: the
可选的,第二散热模块2可安装在空调室外机的风机支架7上,与现有的安装在风机5侧部相比,本实施例提供的安装位置在空调室外机中的空间较大,有利于增加散热器的散热面积,且,风机5上部的气流流动更加顺畅,进一步提高了第二散热模块2的散热能力。Optionally, the second
本实用新型并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本实用新型的范围仅由所附的权利要求来限制。The present invention is not limited to the structures that have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
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| CN110043974A (en) * | 2019-04-19 | 2019-07-23 | 青岛海尔空调器有限总公司 | A kind of radiator, air-conditioner outdoor unit and air conditioner |
| WO2020211489A1 (en) * | 2019-04-19 | 2020-10-22 | 青岛海尔空调器有限总公司 | Outdoor air-conditioning unit and air conditioner |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110043974A (en) * | 2019-04-19 | 2019-07-23 | 青岛海尔空调器有限总公司 | A kind of radiator, air-conditioner outdoor unit and air conditioner |
| WO2020211489A1 (en) * | 2019-04-19 | 2020-10-22 | 青岛海尔空调器有限总公司 | Outdoor air-conditioning unit and air conditioner |
| CN110043974B (en) * | 2019-04-19 | 2024-06-18 | 青岛海尔空调器有限总公司 | Radiator, air conditioner outdoor unit and air conditioner |
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Address after: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Patentee after: QINGDAO HAIER AIR CONDITIONER GENERAL Corp.,Ltd. Country or region after: China Patentee after: QINGDAO HAIER SMART TECHNOLOGY R&D Co.,Ltd. Patentee after: Haier Smart Home Co., Ltd. Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Patentee before: QINGDAO HAIER AIR CONDITIONER GENERAL Corp.,Ltd. Country or region before: China Patentee before: QINGDAO HAIER SMART TECHNOLOGY R&D Co.,Ltd. Patentee before: QINGDAO HAIER JOINT STOCK Co.,Ltd. |
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