CN210013998U - Special planetary gearbox for construction machinery rotation - Google Patents

Special planetary gearbox for construction machinery rotation Download PDF

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CN210013998U
CN210013998U CN201920576116.8U CN201920576116U CN210013998U CN 210013998 U CN210013998 U CN 210013998U CN 201920576116 U CN201920576116 U CN 201920576116U CN 210013998 U CN210013998 U CN 210013998U
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planetary
gearbox
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construction machinery
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顾永兴
王飞飞
蒋浩
马星茹
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Jiangsu Guomao Reducer Ltd By Share Ltd
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Abstract

本实用新型专利提供一种回转传动专用齿轮箱。该齿轮箱利用功率分流原理,采用行星传动结构,液压马达驱动,内齿圈与机座,行星架与销轴均采用一体化设计,并选用高性能材料,这样能使结构更紧凑合理,能大大减小齿轮箱外形尺寸;既节约了制造成本,又便于齿轮箱维护和维修。即使齿轮箱出现故障问题,能快速便捷地更换齿轮箱,大大缩短了设备维修时间,从而降低了设备的维护成本。

Figure 201920576116

The utility model patent provides a special gear box for rotary transmission. The gearbox adopts the principle of power splitting, adopts the planetary transmission structure, and is driven by a hydraulic motor. The inner gear ring and the frame, the planet carrier and the pin shaft are all designed in an integrated manner, and high-performance materials are selected, which can make the structure more compact and reasonable. Greatly reduce the outer dimension of the gearbox; it not only saves the manufacturing cost, but also facilitates the maintenance and repair of the gearbox. Even if there is a problem with the gearbox, the gearbox can be replaced quickly and easily, which greatly shortens the equipment maintenance time and thus reduces the maintenance cost of the equipment.

Figure 201920576116

Description

工程机械回转专用行星齿轮箱Special planetary gearbox for construction machinery rotation

技术领域technical field

本实用新型专利涉及一种齿轮箱设计,具体涉及一种工程机械回转专用行星齿轮箱。The utility model patent relates to a gear box design, in particular to a special planetary gear box for rotation of construction machinery.

背景技术Background technique

在工程机械回转传动系统中减速齿轮箱常见的结构是把机座与内齿圈齿轮箱做成一个装配体,这种传动结构使得齿轮箱的外形尺寸变大,结构复杂,这样既增加了制造成本,又增加了出质量问题的可能性,易出现漏油松动等问题;一旦齿轮箱出现故障,就会引设备停机,从而也造成经济损失。The common structure of the reduction gearbox in the rotary transmission system of construction machinery is to make the machine base and the inner gear gearbox into an assembly. This transmission structure makes the outer size of the gearbox larger and the structure is complex, which not only increases the manufacturing The cost also increases the possibility of quality problems, such as oil leakage and looseness; once the gearbox fails, it will cause equipment downtime, which will also cause economic losses.

发明内容SUMMARY OF THE INVENTION

为了改善上述回转齿轮箱传动结构的局限性,满足工程机械回转传动系统的小体积大扭矩的要求,本实用新型专利提供一种回转传动专用齿轮箱。该齿轮箱利用功率分流原理,采用行星传动结构,液压马达驱动,内齿圈与机座,行星架与销轴均采用一体化设计,并选用高性能材料,这样能使结构更紧凑合理,能大大减小齿轮箱外形尺寸;既节约了制造成本,又便于齿轮箱维护和维修。即使齿轮箱出现故障问题,能快速便捷地更换齿轮箱,大大缩短了设备维修时间,从而降低了设备的维护成本。In order to improve the limitation of the above-mentioned rotary gearbox transmission structure and meet the requirements of small volume and large torque of the rotary transmission system of construction machinery, the utility model patent provides a special gearbox for rotary transmission. The gear box uses the principle of power splitting, adopts planetary transmission structure, hydraulic motor drive, the inner gear ring and the frame, the planet carrier and the pin shaft are all designed in an integrated manner, and high-performance materials are selected, which can make the structure more compact and reasonable. Greatly reduce the outer dimension of the gearbox; it not only saves the manufacturing cost, but also facilitates the maintenance and repair of the gearbox. Even if there is a problem with the gearbox, the gearbox can be replaced quickly and easily, which greatly shortens the equipment maintenance time and thus reduces the maintenance cost of the equipment.

工程机械回转专用行星齿轮箱,包括:机体、输出齿轴、高速级行星架、低速级行星架、高速级太阳轮、低速级太阳轮、高速级行星轮、低速级行星轮、轴承;Special planetary gearbox for construction machinery rotation, including: body, output pinion, high-speed planet carrier, low-speed planet carrier, high-speed sun gear, low-speed sun gear, high-speed planetary gear, low-speed planetary gear, bearings;

所述的机体上的输出法兰面上的光孔通过螺栓螺连接在机架螺纹接口处;The light holes on the output flange surface of the body are screwed to the threaded interface of the rack through bolts;

所述高、低速级行星轮及太阳轮分别装配于高、低速级行星架上,所述高、低速行星架部件装配于机体内,行星轮与机体的内齿圈啮合;The high-speed and low-speed planetary gears and the sun gear are respectively assembled on the high-speed and low-speed planetary carriers, the high-speed and low-speed planetary carrier components are assembled in the body, and the planetary gears mesh with the inner gear of the body;

所述的输出齿轴通过轴承装配在机体的轴承孔内,通过花键与低速级行星架连接,输出扭矩;高速级太阳轮花键孔与液压马达配合,输入动力。The output pinion is assembled in the bearing hole of the body through the bearing, and is connected with the low-speed planet carrier through splines to output torque; the high-speed sun gear spline hole cooperates with the hydraulic motor to input power.

进一步地,所述工程机械的回转运动由液压马达驱动,液压马达花键轴,通过高速级太阳轮,经过两级串联行星传动减速增扭,再由输出齿轴输出扭矩,输出齿轴与工程机械上的回转齿圈啮合,完成回转驱动过程。Further, the rotary motion of the construction machinery is driven by a hydraulic motor, and the hydraulic motor spline shaft, through the high-speed sun gear, through the two-stage series planetary transmission, decelerates and increases the torque, and then outputs the torque from the output pinion, and the output pinion is connected to the engineering machine. The rotary ring gear on the machine meshes to complete the rotary drive process.

进一步地,所述行星齿轮箱采用分段润滑方式,输出轴的下部轴承采用油脂润滑,输出轴的上部轴承与齿轮箱内部采用浸油润滑。Further, the planetary gear box adopts a segmented lubrication method, the lower bearing of the output shaft is lubricated with grease, and the upper bearing of the output shaft and the interior of the gear box are lubricated with oil immersion.

本实用新型的有益效果:1、外观优美,结构紧凑,外形尺寸小,节约了制造成本;2、提高了设备的维修性,缩短了设备的维修时间,降低了设备的维修成本;3、通过选用高性能材料,采用先进工艺,提高设备运行的可靠性。The beneficial effects of the utility model are as follows: 1. Beautiful appearance, compact structure and small external dimensions, which saves the manufacturing cost; 2. Improves the maintainability of the equipment, shortens the maintenance time of the equipment, and reduces the maintenance cost of the equipment; 3. Through the Select high-performance materials and adopt advanced technology to improve the reliability of equipment operation.

附图说明Description of drawings

图1是本实用新型的结构图。Fig. 1 is a structural diagram of the present utility model.

图中,1-输出齿轴、2-机体、3-低速级行星架、4-低速级行星轮、5-高速级行星架、6-高速级行星轮、7-滚针轴承、8-高速级太阳轮、9-低速级太阳轮、10-滚针轴承、11-圆锥滚子轴承、12-油封、13-圆锥滚子轴承。In the figure, 1-output pinion, 2-body, 3-low-speed planet carrier, 4-low-speed planetary gear, 5-high-speed planetary carrier, 6-high-speed planetary gear, 7-needle bearing, 8-high-speed stage sun gear, 9-low speed stage sun gear, 10-needle roller bearing, 11-tapered roller bearing, 12-oil seal, 13-tapered roller bearing.

具体实施方式Detailed ways

下面结合说明书附图对本实用新型的技术方案做进一步的详细说明。The technical solutions of the present utility model are further described in detail below with reference to the accompanying drawings.

本工程机械专用行星齿轮箱,主要包括:输出齿轴1、机体2、低速级行星架3、低速级行星轮4、高速级行星架5、高速级行星轮6、滚针轴承7、高速级太阳轮8、低速级太阳轮9、滚针轴承10、圆锥滚子轴承11、油封12、圆锥滚子轴承13。所述机体2的下法兰面通过螺栓螺接在机架上;所述的输出齿轴1通过轴承11和轴承13装配在机体2的轴承孔内,通过花键与低速级行星架3连接;高、低速级行星轮6和4分别装配于高、低速级行星架5和3上,高、低速行星架部件装配于机体内,行星轮同时与机体的内齿圈2及太阳轮啮合,太阳轮装配在行星轮中心;高速级太阳轮花键孔与液压马达配合,输入动力,液压马达安装于机体上法兰面。在输出齿轴1的两个圆锥滚子轴承11、13中间有油封12,轴承13为油脂润滑,轴承11及机体内部为浸油润滑。This special planetary gearbox for construction machinery mainly includes: output pinion 1, body 2, low-speed planetary carrier 3, low-speed planetary gear 4, high-speed planetary carrier 5, high-speed planetary gear 6, needle roller bearing 7, high-speed stage Sun gear 8 , low-speed sun gear 9 , needle roller bearing 10 , tapered roller bearing 11 , oil seal 12 , tapered roller bearing 13 . The lower flange surface of the body 2 is screwed on the frame through bolts; the output pinion 1 is assembled in the bearing hole of the body 2 through the bearing 11 and the bearing 13, and is connected with the low-speed planet carrier 3 through the spline. ; The high and low speed planetary gears 6 and 4 are respectively assembled on the high and low speed planetary carriers 5 and 3, the high and low speed planetary carrier components are assembled in the body, and the planetary gears are meshed with the inner gear 2 and the sun gear of the body at the same time, The sun gear is assembled in the center of the planetary gear; the spline hole of the high-speed sun gear is matched with the hydraulic motor to input power, and the hydraulic motor is installed on the upper flange surface of the body. There is an oil seal 12 between the two tapered roller bearings 11 and 13 of the output pinion 1, the bearing 13 is lubricated by grease, and the inside of the bearing 11 and the body is lubricated by oil immersion.

本实用新型工程机械专用行星齿轮箱体积小、传动效率高、输出齿轴径向承载能力高、润滑冷却合理、使用维护成本低,可以广泛用于工程机机械等行业。The special planetary gearbox for construction machinery of the utility model has the advantages of small volume, high transmission efficiency, high radial bearing capacity of the output pinion, reasonable lubrication and cooling, low use and maintenance cost, and can be widely used in construction machinery and other industries.

以上所述仅为本发明的较佳实施方式,本发明的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本发明所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。The above descriptions are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, but any equivalent modifications or changes made by those of ordinary skill in the art based on the contents disclosed in the present invention should be included in the within the scope of protection described in the claims.

Claims (3)

1.工程机械回转专用行星齿轮箱,包括:机体、输出齿轴、高速级行星架、低速级行星架、高速级太阳轮、低速级太阳轮、高速级行星轮、低速级行星轮、轴承,其特征在于:1. Special planetary gearbox for construction machinery rotation, including: body, output pinion, high-speed planetary carrier, low-speed planetary carrier, high-speed sun gear, low-speed sun gear, high-speed planetary gear, low-speed planetary gear, bearings, It is characterized by: 所述的机体上的输出法兰面上的光孔通过螺栓螺连接在机架螺纹接口处;The light holes on the output flange surface of the body are screwed to the threaded interface of the rack through bolts; 所述高、低速级行星轮及太阳轮分别装配于高、低速级行星架上,所述高、低速行星架部件装配于机体内,行星轮与机体的内齿圈啮合;The high-speed and low-speed planetary gears and the sun gear are respectively assembled on the high-speed and low-speed planetary carriers, the high-speed and low-speed planetary carrier components are assembled in the body, and the planetary gears mesh with the inner gear of the body; 所述的输出齿轴通过轴承装配在机体的轴承孔内,通过花键与低速级行星架连接,输出扭矩;高速级太阳轮花键孔与液压马达配合,输入动力。The output pinion is assembled in the bearing hole of the body through the bearing, and is connected with the low-speed planet carrier through splines to output torque; the high-speed sun gear spline hole cooperates with the hydraulic motor to input power. 2.根据权利要求1所述的工程机械回转专用行星齿轮箱,其特征在于:所述工程机械的回转运动由液压马达驱动,液压马达花键轴,通过高速级太阳轮,经过两级串联行星传动减速增扭,再由输出齿轴输出扭矩,输出齿轴与工程机械上的回转齿圈啮合,完成回转驱动过程。2. The special planetary gearbox for rotation of construction machinery according to claim 1, characterized in that: the rotary motion of the construction machinery is driven by a hydraulic motor, and the hydraulic motor spline shaft passes through a high-speed sun gear and passes through a two-stage series planetary The transmission decelerates and increases the torque, and then the output pinion outputs the torque, and the output pinion meshes with the rotary gear ring on the construction machinery to complete the rotary drive process. 3.根据权利要求1所述的工程机械回转专用行星齿轮箱,其特征在于:所述行星齿轮箱采用分段润滑方式,输出轴的下部轴承采用油脂润滑,输出轴的上部轴承与齿轮箱内部采用浸油润滑。3. The special planetary gearbox for rotation of construction machinery according to claim 1, characterized in that: the planetary gearbox adopts a segmented lubrication method, the lower bearing of the output shaft adopts grease lubrication, and the upper bearing of the output shaft is connected to the inside of the gearbox. Oil-immersed lubrication.
CN201920576116.8U 2019-04-25 2019-04-25 Special planetary gearbox for construction machinery rotation Active CN210013998U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114838109A (en) * 2022-05-31 2022-08-02 徐州徐工矿业机械有限公司 Rotary speed reducer, assembling method and engineering machinery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114838109A (en) * 2022-05-31 2022-08-02 徐州徐工矿业机械有限公司 Rotary speed reducer, assembling method and engineering machinery

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