CN210011937U

CN210011937U - Tray packing line

Info

Publication number: CN210011937U
Application number: CN201920021302.5U
Authority: CN
Inventors: 余飞
Original assignee: Chengdu Xun Teng Automation Equipment Co Ltd
Current assignee: Chengdu Xun Teng Automation Equipment Co Ltd
Priority date: 2019-01-07
Filing date: 2019-01-07
Publication date: 2020-02-04
Anticipated expiration: 2029-01-07

Abstract

The utility model discloses a sabot baling line mainly solves the equipment for packing that exists among the prior art and packs inefficiency, can not satisfy the production needs, and equipment for packing is bulky, and the cost of transportation is high and occupation space is big problem. The tray loading and packaging line comprises a cabinet, and a tray feeding mechanism, a multifunctional feeding and tray taking mechanism and a tray discharging and stacking mechanism which are all arranged at the top of the cabinet; the feeding mechanism comprises a product storage area; the multifunctional feeding tray taking mechanism is positioned above the discharge end of the tray feeding mechanism and the product storage area and above the feed end of the tray discharging and stacking mechanism. By the proposal, the utility model discloses reached and saved process flow, improved work efficiency's purpose, had very high practical value and spreading value.

Description

Tray packing line

Technical Field

The utility model belongs to the technical field of equipment for packing and specifically relates to a sabot baling line.

Background

In recent years, great attention is paid to the packaging industry to improve the universal capability and the multifunctional integration capability of a packaging machine and the whole packaging system, and a timely and flexible production means is provided for market development of diverse commodities. Meanwhile, the actual needs of the packaging and advantageous packaging process method are reasonably simplified, continuous exploration is carried out, the step of technical innovation of the machine is obviously accelerated, and the machine is particularly clear and gradual in correspondence with the synchronous development of modern automatic machine tools. To establish a new diversified, generalized and multifunctional integrated packaging machinery system, great emphasis must be placed on solving the major problems of combination and mechatronics, which is undoubtedly the important development direction in the future.

The automatic packaging equipment has the advantages that the packaging automation degree of one part of the existing packaging equipment is low, each packaging equipment can only realize one step of packaging, the whole packaging step of a product is completed jointly by a plurality of packaging equipment, the other part of packaging equipment adopts assembly line type operation, and the equipment in each packaging step is connected together through a conveying belt, so that the automatic packaging is realized, a large amount of time is wasted in the transmission of the product, the packaging efficiency is reduced, the production requirement of modernization and fast pace can not be met, and meanwhile, the assembly line type packaging equipment is large in size, high in transportation cost and large in occupied space.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sabot baling line to solve current equipment for packing inefficiency, can not satisfy the production needs, equipment for packing is bulky, the problem that cost of transportation is high and occupation space is big.

In order to solve the above problem, the utility model provides a following technical scheme:

a tray loading and packaging line comprises a cabinet, and a tray feeding mechanism, a multifunctional feeding and tray taking mechanism and a tray discharging and stacking mechanism which are all arranged at the top of the cabinet; the feeding mechanism comprises a product storage area; the multifunctional feeding tray taking mechanism is positioned above the discharge end of the tray feeding mechanism and the product storage area and above the feed end of the tray discharging and stacking mechanism.

The disc feeding mechanism comprises a disc feeding belt conveyor arranged at the top of the cabinet and a disc taking area positioned at the discharge end of the disc feeding belt conveyor, and a jacking cylinder is arranged on the side surface or the feed end of the disc feeding belt conveyor; the top of the jacking cylinder is provided with product trays which are overlapped together along the height direction; two sides of the discharge end of the tray-feeding belt conveyor are provided with separating mechanisms to separate the lowermost product tray from the upper product tray; the lowest product tray is separated into the tray taking area.

Specifically, the separating mechanism comprises a separating sheet and a vertical cylinder; the separating sheet is connected with a horizontal cylinder for controlling the horizontal reciprocating motion of the separating sheet; the horizontal cylinder is arranged at the top of the vertical cylinder to realize vertical lifting.

Specifically, guard plates are arranged on two sides of the disc-feeding belt conveyor; the vertical cylinder is arranged on the top of the guard plate or the cabinet.

Specifically, the feeding mechanism comprises a feeding belt conveyor and a feeding table connected with the feeding belt conveyor; the feeding table is provided with a feeding rod, and the opposite side surfaces of the feeding rod are respectively provided with a plurality of product placing blocks; the feed rod is connected with a turnover motor.

Specifically, the product storage area comprises a placing table arranged on the cabinet, and a product placing disc is arranged on the top of the placing table.

Specifically, the feeding mechanism further comprises a manipulator for transferring the products from the product placing block to the product placing disc; the manipulator comprises a motor, a driving arm and two clamping jaws.

Specifically, the multifunctional feeding and tray taking mechanism comprises a connecting plate and a rack arranged on the cabinet; the connecting plate is provided with at least two suckers, and the suckers correspond to any two or more corners of the four corners of the product tray; the connecting plate is connected with a vertical traction mechanism to control the connecting plate to vertically lift, and the vertical traction mechanism is connected with a horizontal traction mechanism to drive the connecting plate to horizontally move; the connecting plate is provided with a plurality of grippers for gripping products; the lower part of the sucker is a tray placing area which is positioned on the same central line as the product placing tray.

Specifically, the disc discharging and stacking mechanism comprises a disc stacking belt conveyor, wherein a disc discharging area is arranged at a disc inlet end of the disc stacking belt conveyor, and a baffle is arranged at a disc discharging end of the disc stacking belt conveyor; a disc separating device with the same structure as the disc separating mechanism is arranged at the disc discharging end of the disc stacking belt conveyor; and a jacking device for jacking all product discs is arranged on the cabinet at the disc outlet end of the disc stacking belt conveyor.

Specifically, the disc taking area, the disc placing area and the disc discharging area are all provided with photoelectric switches; the clamping jaw and the gripper are respectively provided with an optical fiber reflector; a transparent cover is arranged on the frame; get the panel, put the panel, go out panel, manipulator, multi-functional pay-off and get a set mechanism and all be located the translucent cover.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) the utility model discloses to send a set mechanism, feeding mechanism, multi-functional pay-off to get a set mechanism, go out set stack dish mechanism and all integrate and set up on the rack, send a set mechanism to send the product dish to getting the dish district, feeding mechanism sends the product to placing on the dish, multi-functional pay-off is got a set mechanism and is sent the product dish of getting the dish district to putting the dish district, then lay the product on placing the dish to the product dish, then will put the dish of placing the product and move to going out the dish district, go out set stack dish mechanism will be equipped with the product dish of product and stack the dish output and accomplish the packaging process; integrates a plurality of working procedures and simplifies the packaging process flow.

(2) The utility model integrates the mechanisms of a plurality of process steps into the cabinet, the specific positions of the mechanisms can be selected according to the actual use requirement, the disc feeding mechanism and the disc feeding mechanism are both positioned on the opposite surface of one side of the multifunctional disc feeding and taking mechanism, and the disc discharging and stacking mechanism is positioned on the other side of the multifunctional disc feeding and taking mechanism; the disc feeding mechanism and the feeding mechanism can also be positioned on the same surface of one side of the multifunctional disc feeding and taking mechanism; can be determined according to actual use requirements; the event the utility model discloses the special space that supplies is little, and the equipment for packing volume is littleer relatively, and each process of completion that can be more smooth has improved packing efficiency, satisfies the production needs.

(3) The utility model discloses well backplate is used for preventing the skew transmission line of product dish, guarantees that the product dish reachs smoothly and puts the dish district.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the multifunctional feeding and disc taking mechanism.

Fig. 3 is a schematic view of the structure of the product tray.

Fig. 4 is a schematic structural diagram of the storage cabinet.

Fig. 5 is a schematic structural view of the hand grip.

Fig. 6 is a schematic structural view of the feeding mechanism.

Fig. 7 is a schematic structural view of the disc feeding mechanism.

Fig. 8 is a schematic structural view of the robot.

Fig. 9 is a schematic structural diagram of the disc discharging and stacking mechanism.

In the drawings, the names of the parts corresponding to the reference numerals are as follows:

1-cabinet, 2-tray-feeding belt conveyor, 3-tray taking area, 4-jacking cylinder, 5-product tray, 6-separating sheet, 7-vertical cylinder, 8-horizontal cylinder, 9-guard plate, 10-feeding belt conveyor, 11-feeding table, 12-feeding rod, 13-product placing block, 14-overturning motor, 15-placing table, 16-product placing tray, 17-motor, 18-driving arm, 19-clamping jaw, 20-connecting plate, 21-rack, 22-sucking disc, 23-vertical traction mechanism, 24-horizontal traction mechanism, 25-gripper, 26-tray-stacking belt conveyor, 27-tray discharging area, 28-baffle, 29-jacking device and 30-photoelectric switch, 31-fiber reflector, 32-transparent cover.

Detailed Description

The present invention will be further described with reference to the following drawings and examples, and embodiments of the present invention include, but are not limited to, the following examples.

As shown in fig. 1 to 9, a disc loading and packaging line comprises a cabinet 1, and a disc feeding mechanism, a multifunctional feeding and disc taking mechanism and a disc discharging and stacking mechanism which are all arranged at the top of the cabinet 1; the feeding mechanism comprises a product storage area; the multifunctional feeding and disc taking mechanism is positioned above the discharge end of the disc feeding mechanism and the product storage area and above the feed end of the disc discharging and disc stacking mechanism; the utility model discloses to send a set mechanism, feeding mechanism, multi-functional pay-off to get a set mechanism, go out a set and fold a set mechanism and all integrate and set up on rack 1, send a set mechanism and send product dish 5 to getting a set 3, feeding mechanism sends the product to placing on the dish, multi-functional pay-off is got a set mechanism and is sent the product dish 5 of getting a set 3 to putting a set district, then lay the product on placing a set on product dish 5, then will put the placing dish of product and move to going out a set district 27, it puts a set and folds a set mechanism and exports the product dish 5 that is equipped with the product and folds a set and accomplish the packaging process; the utility model integrates the mechanisms of a plurality of process steps into the cabinet 1, the specific positions of the mechanisms can be selected according to the actual use requirement, the disc feeding mechanism and the disc feeding mechanism are both positioned on the opposite surface of one side of the multifunctional disc feeding and taking mechanism, and the disc discharging and stacking mechanism is positioned on the other side of the multifunctional disc feeding and taking mechanism; the disc feeding mechanism and the feeding mechanism can also be positioned on the same surface of one side of the multifunctional disc feeding and taking mechanism; can be determined according to actual use requirements; the event the utility model discloses the special space that supplies is little, and the equipment for packing volume is littleer relatively, and each process of completion that can be more smooth has improved packing efficiency, satisfies the production needs.

In a preferred embodiment of the present invention, the tray feeding mechanism comprises a tray feeding belt conveyor 2 arranged at the top of the cabinet 1 and a tray taking area 3 located at the discharge end of the tray feeding belt conveyor 2, and a jacking cylinder 4 is arranged on the side surface or the feed end of the tray feeding belt conveyor 2; the top of the jacking cylinder 4 is provided with a product tray 5 which is overlapped together along the height direction; two sides of the discharge end of the disc-feeding belt conveyor 2 are provided with separating mechanisms to separate the lowermost product disc 5 from the upper product disc 5; the lowermost product tray 5 is separated into the tray taking area 3; the jacking cylinder 4 can be selectively arranged on the cabinet 1 at a specific installation position according to installation requirements; when the lifting cylinder 4 does not work, the lifting cylinder 4 rises to lift the overlapped product discs 5, when needed, the lifting cylinder 4 descends to overlap the product discs 5 and moves through the disc feeding belt conveyor 2, the separating mechanism separates the product disc 5 positioned at the bottom, and the product disc 5 enters the disc placing area.

In the preferred embodiment of the present invention, the separating mechanism comprises a separating plate 6 and a vertical cylinder 7; the separating sheet 6 is connected with a horizontal cylinder 8 for controlling the horizontal reciprocating motion of the separating sheet; the horizontal cylinder 8 is arranged at the top of the vertical cylinder 7 to realize vertical lifting; the overlapped product trays 5 move to the separating sheet 6, the separating sheet 6 extends and is inserted between the first product tray 5 and the second product tray 5 from bottom to top, then the overlapped product trays 5 are upwards lifted under the action of the vertical air cylinder 7, the single product tray 5 below exits under the action of gravity and enters the tray placing area under the transmission of the tray belt conveyor.

In the preferred embodiment of the present invention, the two sides of the feeding belt conveyer 2 are provided with guard plates 9; the vertical cylinder 7 is arranged on the top of the guard plate 9 or the cabinet 1; the guard plate 9 is used for preventing the product tray 5 from deviating from a transmission line and ensuring that the product tray 5 smoothly reaches the tray placing area.

In a preferred embodiment of the present invention, the feeding mechanism comprises a feeding belt conveyor 10 and a feeding table 11 connected thereto; a feeding rod 12 is arranged on the feeding table 11, and a plurality of product placing blocks 13 are respectively arranged on the opposite side surfaces of the feeding rod 12; the feeding rod 12 is connected with a turnover motor 1714; the product placing direction of the products on the product placing block 13 is opposite to the product placing direction of the products on the product tray 5, and the overturning motor 1714 is used for rotating the feeding rod 12, so that the products can be smoothly grabbed and placed into the product tray 5.

In a preferred embodiment of the present invention, the product storage area includes a placing table 15 disposed on the cabinet 1, and a product placing tray 16 is disposed on the top of the placing table 15; prevent that the dish from getting the transmission distance in order to reduce the clamp of product, remove more products to the product and place dish 16 and wait to adorn, the product dish 5 is packed into with the product of product placement dish 16 to the another side, has improved product sabot efficiency, can satisfy big batch product packaging sabot.

In a preferred embodiment of the present invention, the feeding mechanism further comprises a manipulator for transferring the product from the product placing block 13 to the product placing tray 16; the manipulator comprises a motor 17, a driving arm 18 and two clamping jaws 19; the conventional robot moving apparatus for the product is not described in detail.

In a preferred embodiment of the present invention, the multifunctional feeding and tray taking mechanism includes a connecting plate 20 and a frame 21 disposed on the cabinet 1; at least two suckers 22 are arranged on the connecting plate 20, and the suckers 22 correspond to any two or more corners of the four corners of the product tray 5; the connecting plate 20 is connected with a vertical traction mechanism 23 to control the vertical lifting of the connecting plate, and the vertical traction mechanism 23 is connected with a horizontal traction mechanism 24 to drive the connecting plate 20 to move horizontally; the connecting plate 20 is provided with a plurality of grippers 25 for gripping products; below the suction cup 22 is a product placement tray that is located on the same centerline as the product placement tray 16; the multifunctional feeding and tray taking mechanism is also provided with a tray taking mechanism, trays the products, detects whether the products are neglected to be packaged or not, and places the product trays 5 with the products out of the tray area 27; integrates multiple functions, so that the utility model has a simpler structure and is convenient to use; the vertical pulling mechanism 23 and the horizontal pulling mechanism 24 are air cylinders or other devices having the same function.

In the preferred embodiment of the present invention, the tray discharging and stacking mechanism comprises a tray stacking belt conveyor 26, the tray discharging end of which is a tray discharging area 27, and the tray discharging end is provided with a baffle 28; a disc separating device with the same structure as the disc separating mechanism is arranged at the disc discharging end of the disc stacking belt conveyor 26; a jacking device 29 for jacking all product discs 5 is arranged on the cabinet 1 at the disc outlet end of the disc stacking belt conveyor 26; the product trays 5 enter the tray outlet area 27 and are output under the driving of the tray stacking belt conveyor 26 to the tray separating device, the first product tray 5 is jacked up by the jacking device 29, the product trays 5 are jacked up by the separating sheets 6 on two sides of the tray stacking belt conveyor 26 under the action of the baffle 28, the product trays 5 are always positioned at the baffle 28 under the action of the baffle 28, the second product tray 5 is jacked up by the jacking device 29 when coming, the separating sheets 6 retract to extend out and lift the two product trays 5, are accumulated at the baffle 28, and are sequentially accumulated to a set height and then the accumulated product trays 5 filled with products are taken out; the jacking device 29 can be a cylinder or other equipment with the same function.

In the preferred embodiment of the present invention, the tray taking area 3, the tray placing area and the tray discharging area 27 are all provided with the photoelectric switches 30 for detecting whether the product tray 5 is placed in place; the clamping jaw 19 and the gripper 25 are both provided with optical fiber reflectors 31 for detecting whether the products are missed or not and missing the products; a transparent cover 32 is arranged on the frame 21; the tray taking area 3, the tray placing area, the tray discharging area 27, the mechanical arm and the multifunctional feeding tray taking mechanism are all positioned in the transparent cover 32; used for isolating and reducing external interference and making the utility model discloses can more stable operation.

The principle of the utility model is as follows:

send a set mechanism and send product dish 5 to get the dish district 3, feeding mechanism sends the product to placing on the dish, and multi-functional pay-off is got a set mechanism and will get the product dish 5 of dish district 3 and send to putting a set district, then will place on the dish the product lay on the product dish 5, then will put the dish of placing of product and remove to going out a set district 27, goes out a set and stacks a set mechanism and will be equipped with the product dish 5 of product and fold a set output and accomplish the packing flow.

According to the above embodiment, alright realize the utility model discloses well. It is worth to say that, on the premise of the above structural design, in order to solve the same technical problem, even if some insubstantial changes or retouching are made in the utility model, the essence of the adopted technical scheme is still the same as the utility model, so it should be in the protection scope of the utility model.

Claims

1. The utility model provides a sabot baling line, includes the rack, its characterized in that: the multifunctional feeding and disc taking mechanism is arranged on the top of the cabinet; the feeding mechanism comprises a product storage area; the multifunctional feeding tray taking mechanism is positioned above the discharge end of the tray feeding mechanism and the product storage area and above the feed end of the tray discharging and stacking mechanism.

2. A palletizing line as claimed in claim 1, wherein: the disc feeding mechanism comprises a disc feeding belt conveyor arranged at the top of the cabinet and a disc taking area positioned at the discharge end of the disc feeding belt conveyor, and a jacking cylinder is arranged on the side surface of the feed end or the feed end of the disc feeding belt conveyor; the top of the jacking cylinder is provided with product trays which are overlapped together along the height direction; two sides of the discharge end of the tray-feeding belt conveyor are provided with separating mechanisms to separate the lowermost product tray from the upper product tray; the lowest product tray is separated into the tray taking area.

3. A palletizing line as claimed in claim 2, wherein: the separating mechanism comprises a separating sheet and a vertical cylinder; the separating sheet is connected with a horizontal cylinder for controlling the horizontal reciprocating motion of the separating sheet; the horizontal cylinder is arranged at the top of the vertical cylinder to realize vertical lifting.

4. A palletizing line as claimed in claim 3, wherein: two sides of the disc-feeding belt conveyor are provided with guard plates; the vertical cylinder is arranged on the top of the guard plate or the cabinet.

5. A palletizing line as claimed in any one of claims 1 to 4, characterized in that: the feeding mechanism comprises a feeding belt conveyor and a feeding table connected with the feeding belt conveyor; the feeding table is provided with a feeding rod, and the opposite side surfaces of the feeding rod are respectively provided with a plurality of product placing blocks; the feed rod is connected with a turnover motor.

6. A palletizing line as claimed in claim 5, wherein: the product storage area comprises a placing table arranged on the cabinet, and a product placing disc is arranged at the top of the placing table.

7. The tray packaging line according to claim 6, wherein: the feeding mechanism also comprises a manipulator for transferring the products from the product placing block to the product placing disc; the manipulator comprises a motor, a driving arm and two clamping jaws.

8. A palletizing line as claimed in claim 6 or 7, characterized in that: the multifunctional feeding and tray taking mechanism comprises a connecting plate and a rack arranged on the cabinet; the connecting plate is provided with at least two suckers, and the suckers correspond to any two or more corners of the four corners of the product tray; the connecting plate is connected with a vertical traction mechanism to control the connecting plate to vertically lift, and the vertical traction mechanism is connected with a horizontal traction mechanism to drive the connecting plate to horizontally move; the connecting plate is provided with a plurality of grippers for gripping products; the lower part of the sucker is a tray placing area which is positioned on the same central line as the product placing tray.

9. A palletizing line as claimed in claim 8, wherein: the disc discharging and stacking mechanism comprises a disc stacking belt conveyor, the disc discharging end of the disc discharging and stacking belt conveyor is a disc discharging area, and a baffle is arranged at the disc discharging end; a disc separating device with the same structure as the disc separating mechanism is arranged at the disc discharging end of the disc stacking belt conveyor; and a jacking device for jacking all product discs is arranged on the cabinet at the disc outlet end of the disc stacking belt conveyor.

10. A palletizing line as claimed in claim 9, wherein: photoelectric switches are arranged in the disc taking area, the disc placing area and the disc discharging area; the clamping jaw and the gripper are respectively provided with an optical fiber reflector; a transparent cover is arranged on the frame; get the panel, put the panel, go out panel, manipulator, multi-functional pay-off and get a set mechanism and all be located the translucent cover.