CN209998823U - Auxiliary device for workpiece grooving - Google Patents

Auxiliary device for workpiece grooving Download PDF

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Publication number
CN209998823U
CN209998823U CN201822230529.9U CN201822230529U CN209998823U CN 209998823 U CN209998823 U CN 209998823U CN 201822230529 U CN201822230529 U CN 201822230529U CN 209998823 U CN209998823 U CN 209998823U
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positioning
workpiece
auxiliary device
grooving
column
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张晖
吴军
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Tongling Sanyuan Machinery Manufacturing Co ltd
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TONGLING SNAYUAN SPECIAL CASTING CO Ltd
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Abstract

本实用新型公开了一种用于工件开槽的辅助装置,包括可夹紧工件的卡盘,所述辅助装置还包括用于卡接工件进行预定位且通过开设的基准面定位工件开槽方向的第一定位机构。本实用新型通过对工件进行预定位,同时调整工件需要开槽的基座方向,之后固定在机床上,通过机床卡盘及第一定位机构的协同限位作用,能够使得加工出的端部横向槽满足较高的精度要求。

Figure 201822230529

The utility model discloses an auxiliary device for workpiece grooving, which comprises a chuck capable of clamping the workpiece, the auxiliary device further comprises a workpiece for clamping the workpiece for pre-positioning and positioning the workpiece grooving direction through an established reference plane the first positioning mechanism. The utility model pre-positions the workpiece, adjusts the direction of the base where the workpiece needs to be slotted, and then fixes it on the machine tool. The grooves meet high precision requirements.

Figure 201822230529

Description

用于工件开槽的辅助装置Auxiliary device for grooving workpieces

技术领域technical field

本实用新型属于机械零件加工技术领域,具体涉及一种用于工件开槽的辅助装置。The utility model belongs to the technical field of machining of mechanical parts, in particular to an auxiliary device for grooving a workpiece.

背景技术Background technique

在机械工件(零件)加工过程中,有些需要在工件相应的位置开槽,现有技术中,采用机床上的直接卡盘卡紧工件,没有相应的辅助定位及基准参考,加工出的槽往往满足不了精度需求,对于同一个工件需要开设不同方向的槽时,比如开设横向槽及纵向槽时,常规的加工装置易造成开槽偏差。In the process of machining mechanical workpieces (parts), some need to make grooves at the corresponding positions of the workpieces. In the prior art, a direct chuck on the machine tool is used to clamp the workpieces, and there is no corresponding auxiliary positioning and datum reference, and the machined grooves are often If the accuracy requirements cannot be met, when grooves in different directions need to be created for the same workpiece, such as when creating transverse grooves and longitudinal grooves, conventional processing devices are likely to cause groove deviation.

实用新型内容Utility model content

本实用新型旨在解决现有技术中存在的技术问题。为此,本实用新型提供一种用于工件开槽的辅助装置,目的是便于增加工件开槽的精准度。The utility model aims to solve the technical problems existing in the prior art. Therefore, the present invention provides an auxiliary device for workpiece grooving, which aims to increase the accuracy of workpiece grooving.

为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above-mentioned purpose, the technical scheme that the utility model takes is:

一种用于工件开槽的辅助装置,包括可夹紧工件的卡盘,所述辅助装置还包括用于卡接工件进行预定位且通过开设的基准面定位工件开槽方向的第一定位机构。An auxiliary device for grooving a workpiece, comprising a chuck capable of clamping the workpiece, the auxiliary device further comprising a first positioning mechanism for clamping the workpiece for pre-positioning and positioning the workpiece grooving direction through an established reference plane .

所述第一定位机构包括定位柱和设于定位柱顶端面且可卡接工件定位槽的定位凸台,所述定位柱的侧面上端开设有沿定位柱径向方向延伸的所述基准面。The first positioning mechanism includes a positioning column and a positioning boss arranged on the top surface of the positioning column and can be clamped to the workpiece positioning groove. The upper end of the side surface of the positioning column is provided with the reference surface extending along the radial direction of the positioning column.

所述定位柱内设有定位安装孔,通过定位销穿过定位安装孔将定位柱固定于机床工作台上。The positioning column is provided with a positioning installation hole, and the positioning column is fixed on the machine tool table through the positioning pin passing through the positioning installation hole.

所述定位槽为葫芦状的凹形槽,所述定位凸台为葫芦状凸台。The positioning groove is a gourd-shaped concave groove, and the positioning boss is a gourd-shaped boss.

所述辅助装置还包括用于对工件开设的横向槽进行定位的第二定位机构。The auxiliary device further includes a second positioning mechanism for positioning the transverse grooves formed in the workpiece.

第二定位机构包括定位座和设于定位座上可插入横向槽内的定位杆。The second positioning mechanism includes a positioning seat and a positioning rod which is arranged on the positioning seat and can be inserted into the transverse groove.

所述定位杆通过定位座垂直固定于机床工作台面上。The positioning rod is vertically fixed on the working table of the machine tool through the positioning seat.

所述辅助装置还包括可装夹工件的立式分度头。The auxiliary device also includes a vertical indexing head capable of clamping the workpiece.

所述卡盘为三爪卡盘。The chuck is a three-jaw chuck.

所述用于工件开槽的辅助装置的操作方法,包括如下步骤:The operation method of the auxiliary device for grooving a workpiece comprises the following steps:

步骤一、将工件与定位柱的定位凸台装配预定位,通过定位柱的基准面校正方向后,将定位柱固定在机床工作台上,并通过卡盘夹紧工件;Step 1. Pre-position the workpiece and the positioning boss of the positioning column. After correcting the direction through the datum plane of the positioning column, fix the positioning column on the machine table, and clamp the workpiece through the chuck;

步骤二、通过机床开槽刀具加工出工件顶端的横向槽;Step 2: Machining the transverse groove at the top of the workpiece by the slotting tool of the machine tool;

步骤三、打开卡盘,将垂直与机床工作台面的定位杆插入工件的横向槽内,并通过立式分度头装夹工件;Step 3: Open the chuck, insert the positioning rod perpendicular to the machine table surface into the transverse groove of the workpiece, and clamp the workpiece through the vertical indexing head;

步骤四、通过开槽刀具加工出工件侧边的纵向槽。Step 4: Machining the longitudinal groove on the side of the workpiece by the grooving tool.

本实用新型的有益效果:本实用新型通过对工件进行预定位,同时调整工件需要开槽的基座方向,之后固定在机床上,通过机床卡盘及第一定位机构的协同限位作用,能够使得加工出的端部横向槽满足较高的精度要求。在加工纵向槽时,通过第二定位机构与立式分度头的辅助定位及限位作用,满足工件纵向的开槽精度,并且通过调整立式分度头旋转180度,再通过第二定位机构的辅助作用下,能够满足工件两侧纵向槽的平行度及精度要求。The beneficial effects of the present utility model: the utility model pre-positions the workpiece, adjusts the direction of the base where the workpiece needs to be slotted, and then fixes it on the machine tool. The machined transverse grooves at the ends meet higher precision requirements. When machining the longitudinal groove, the auxiliary positioning and limiting function of the second positioning mechanism and the vertical indexing head can meet the longitudinal slotting accuracy of the workpiece, and by adjusting the vertical indexing head to rotate 180 degrees, and then through the second positioning With the assistance of the mechanism, the parallelism and precision requirements of the longitudinal grooves on both sides of the workpiece can be met.

附图说明Description of drawings

本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, which are as follows:

图1是工件的左视图;Figure 1 is a left side view of the workpiece;

图2是工件的右视图;Figure 2 is a right side view of the workpiece;

图3是工件的正视图;Figure 3 is a front view of the workpiece;

图4是第一定位机构的俯视图;4 is a top view of the first positioning mechanism;

图5是第一定位机构的正视图;5 is a front view of the first positioning mechanism;

图6是工件采用第一定位机构定位的装配结构示意图;6 is a schematic diagram of the assembly structure in which the workpiece is positioned by the first positioning mechanism;

图7是第二定位机构的结构示意图;Fig. 7 is the structural representation of the second positioning mechanism;

图8是工件采用第二定位机构定位的装配结构示意图。FIG. 8 is a schematic diagram of the assembly structure in which the workpiece is positioned by the second positioning mechanism.

图中标记为:The figure is marked as:

1、工件,2、卡盘,3、定位柱,4、定位凸台,5、基准面,6、定位安装孔,7、横向槽,8、定位座,9、定位杆,10、立式分度头,11、纵向槽。1. Workpiece, 2. Chuck, 3. Positioning column, 4. Positioning boss, 5. Reference surface, 6. Positioning mounting hole, 7. Horizontal groove, 8. Positioning seat, 9. Positioning rod, 10. Vertical Indexing head, 11. Longitudinal groove.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Below with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be described in further detail, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and facilitate its implementation.

如图1至图6所示,一种用于工件开槽的辅助装置,包括可夹紧工件1的卡盘2,卡盘优选采用三爪卡盘,该辅助装置还包括用于卡接工件1进行预定位且通过开设的基准面5定位工件开槽方向的第一定位机构。通过第一定位机构中基准面校正工件的开槽加工方向,以便于通过控制机床刀具在此基准方向上加工出符合需求的槽;通过第一定位机构中的预定位作用,方便工件的定位装配,同时,通过此预定位结构固定在机床工作台上后,对工件还起到加工限位,防止工件转动的作用。As shown in Figures 1 to 6, an auxiliary device for grooving a workpiece includes a chuck 2 that can clamp the workpiece 1. The chuck preferably adopts a three-jaw chuck, and the auxiliary device also includes a chuck for clamping the workpiece. 1. A first positioning mechanism that performs pre-positioning and positions the workpiece grooving direction through the established reference surface 5. The grooving machining direction of the workpiece is corrected by the reference plane in the first positioning mechanism, so that the groove that meets the requirements can be machined in this reference direction by controlling the machine tool; the pre-positioning function in the first positioning mechanism facilitates the positioning and assembly of the workpiece At the same time, after the pre-positioning structure is fixed on the machine tool table, the workpiece can also be processed to limit the workpiece to prevent the workpiece from rotating.

其中,第一定位机构包括定位柱3和设于定位柱3顶端面且可卡接工件定位槽的定位凸台4,定位柱3的侧面上端开设有沿定位柱径向方向延伸的基准面 5。定位柱为圆柱状的柱体结构,开设基准面时,在定位柱的上端边侧沿轴向方向切去部分以形成竖向的基准面,基准面的底端为水平面,使其与基准面形成台阶状,以便于通过放置测量基准线的量具等。The first positioning mechanism includes a positioning column 3 and a positioning boss 4 which is arranged on the top surface of the positioning column 3 and can be clamped to the positioning groove of the workpiece. The upper end of the side surface of the positioning column 3 is provided with a reference surface 5 extending in the radial direction of the positioning column. . The positioning column is a cylindrical column structure. When the reference plane is established, the upper end side of the positioning column is cut along the axial direction to form a vertical reference plane. Steps are formed to facilitate the placement of measuring tools, etc. for measuring reference lines.

为了便于定位柱与机床工作台进行紧固装配,定位柱3内设有定位安装孔6,通过定位销穿过定位安装孔将定位柱固定于机床工作台上。优选的,定位槽为葫芦状的凹形槽,定位凸台4为葫芦状凸台。采用此种结构,在定位装配时,在起到很好的预定位作用的同时,还能够起到很好的限位防转作用。定位安装孔设置于定位柱的中心轴向位置,定位安装孔优选为沉槽孔,定位销安装后未有沉槽孔内,避免对定位凸台与定位槽定位装配时形成干涉。葫芦状凸台中横截面积相对较大的半圆形结构的中点与定位柱的中心轴线上,保证定位结构的稳定性,此时定位防转效果最佳。定位柱的外侧壁中部还可以在定位柱的横向方向开设两个限位槽,且两个限位槽对称设于定位柱的外侧壁上,通过限位槽的设置,在机床上设置相应的限位部件,通过限位部件与限位槽的限位作用,辅助上述定位销的纵向限位作用,以便进一步对定位柱进行限位,防止工件转动。In order to facilitate the fastening and assembly of the positioning column and the machine tool workbench, the positioning column 3 is provided with a positioning installation hole 6, and the positioning column is fixed on the machine tool workbench through the positioning pin passing through the positioning installation hole. Preferably, the positioning groove is a gourd-shaped concave groove, and the positioning boss 4 is a gourd-shaped boss. By adopting this structure, when positioning and assembling, it can not only play a good pre-positioning function, but also play a good role of limiting and preventing rotation. The positioning and installation holes are arranged at the central axial position of the positioning column, and the positioning and installation holes are preferably countersunk holes. After the positioning pins are installed, there are no countersunk holes to avoid interference between the positioning bosses and the positioning grooves when positioning and assembling. The midpoint of the semicircular structure with a relatively large cross-sectional area in the gourd-shaped boss is on the central axis of the positioning column to ensure the stability of the positioning structure, and the positioning and anti-rotation effect is the best at this time. The middle part of the outer side wall of the positioning column can also have two limit slots in the lateral direction of the positioning column, and the two limit slots are symmetrically arranged on the outer side wall of the positioning column. The limiting component, through the limiting action of the limiting component and the limiting groove, assists the longitudinal limiting action of the positioning pin, so as to further limit the positioning column and prevent the workpiece from rotating.

加工开槽时,采用上述的第一定位机构将工件预定位,并在基准面校正后安装于机床工作台上,通过卡盘夹紧工件,通过机床刀具在工件的端面加工出横向槽7。When grooving, the workpiece is pre-positioned by the above-mentioned first positioning mechanism, and installed on the machine table after the reference plane is corrected, the workpiece is clamped by the chuck, and the transverse groove 7 is machined on the end face of the workpiece by the machine tool.

此外,如图7至图8所示,上述辅助装置还包括用于对工件1开设的横向槽7进行定位的第二定位机构。第二定位机构包括定位座8和设于定位座8上可插入横向槽7内的定位杆9。优选的,定位座为圆柱形底座,定位杆位于圆柱形底座的中心轴线上。定位杆与横向槽相适配,以便于定位杆可以插入横向槽内进行限位定位。安装时,定位杆9通过定位座8垂直固定于机床工作台面上,目的是保证定位杆对横向槽进行很好的限位,始终保持定位槽位于工作台的垂直方向上,避免工件后续开槽出现转动偏差,影响后续的开槽精度。In addition, as shown in FIGS. 7 to 8 , the above-mentioned auxiliary device further includes a second positioning mechanism for positioning the transverse groove 7 formed in the workpiece 1 . The second positioning mechanism includes a positioning base 8 and a positioning rod 9 provided on the positioning base 8 and inserted into the transverse groove 7 . Preferably, the positioning seat is a cylindrical base, and the positioning rod is located on the central axis of the cylindrical base. The positioning rod is adapted to the transverse groove, so that the positioning rod can be inserted into the transverse groove for limit positioning. During installation, the positioning rod 9 is vertically fixed on the machine tool table through the positioning seat 8. The purpose is to ensure that the positioning rod can limit the transverse groove well, and always keep the positioning groove in the vertical direction of the worktable to avoid subsequent grooving of the workpiece. Rotational deviation occurs, which affects the subsequent slotting accuracy.

为了便于更好的装夹工件,以便在工件的外侧壁开设竖向槽11,通过辅助装置中的立式分度头10装夹工件1。工件同样可以采用上述的定位凸台对工件进行预定位及限位防转,通过定位销将定位柱定位固定。上述横向槽及纵向槽均为直槽。In order to facilitate better clamping of the workpiece, a vertical groove 11 is provided on the outer side wall of the workpiece, and the workpiece 1 is clamped by the vertical indexing head 10 in the auxiliary device. The workpiece can also be pre-positioned, limited and anti-rotation by the above-mentioned positioning boss, and the positioning column can be positioned and fixed by the positioning pin. The above-mentioned transverse grooves and longitudinal grooves are both straight grooves.

采用上述辅助装置对工件开槽的操作方法,包括如下步骤:The operation method for grooving the workpiece using the above-mentioned auxiliary device includes the following steps:

步骤一、将工件1与定位柱3的定位凸台4装配预定位,通过定位柱4的基准面5校正方向后,将定位柱3固定在机床工作台上,并通过卡盘2夹紧工件;Step 1: Assemble and pre-position the workpiece 1 and the positioning boss 4 of the positioning column 3. After correcting the direction through the reference plane 5 of the positioning column 4, fix the positioning column 3 on the machine table, and clamp the workpiece through the chuck 2. ;

步骤二、通过机床开槽刀具加工出工件顶端的横向槽,横向槽位于工件的顶端中部,且横向槽的长度延伸方向位于工件的直径延伸方向相同,即横向槽将工件的上端面等分为两部分;Step 2: The transverse groove at the top of the workpiece is processed by the machine tool grooving tool. The transverse groove is located in the middle of the top of the workpiece, and the length extension direction of the transverse groove is in the same direction as the diameter of the workpiece. That is, the transverse groove divides the upper end face of the workpiece into equal parts. two parts;

步骤三、加工出横向槽后,打开卡盘,将垂直与机床工作台面的定位杆插入工件的横向槽内,并通过立式分度头装夹工件,保证工件装夹后其纵向开槽方向与定位杆相垂直;Step 3. After processing the transverse groove, open the chuck, insert the positioning rod perpendicular to the machine table surface into the transverse groove of the workpiece, and clamp the workpiece through the vertical indexing head to ensure the longitudinal slotting direction of the workpiece after clamping. perpendicular to the positioning rod;

步骤四、通过开槽刀具加工出工件侧边的纵向槽,在工件开设出此纵向槽后,需要在另一侧开设纵向槽时,将定位杆与横向槽分离,通过调整立式分度头旋转180度后,再将定位杆插入横向槽后,即可进行开槽操作。Step 4. The longitudinal groove on the side of the workpiece is processed by the slotting tool. After the longitudinal groove is opened on the workpiece, when the longitudinal groove needs to be opened on the other side, the positioning rod is separated from the transverse groove, and the vertical indexing head is adjusted by adjusting the vertical indexing head. After rotating 180 degrees, insert the positioning rod into the horizontal slot, and then the slotting operation can be performed.

采用上述辅助装置,通过对工件进行预定位,同时调整工件需要开槽的基座方向,之后固定在机床上,通过机床卡盘及第一定位机构的协同限位作用,能够使得加工出的端部横向槽满足较高的精度要求。在加工纵向槽时,通过第二定位机构与立式分度头的辅助定位及限位作用,满足工件纵向的开槽精度,并且通过调整立式分度头旋转180度,再通过第二定位机构的辅助作用下,能够满足工件两侧纵向槽的平行度及精度要求。Using the above auxiliary device, by pre-positioning the workpiece, adjusting the direction of the base where the workpiece needs to be grooved, and then fixing it on the machine tool, through the cooperative limiting action of the machine tool chuck and the first positioning mechanism, the machined end can be made The lateral grooves meet high precision requirements. When machining the longitudinal groove, the auxiliary positioning and limiting function of the second positioning mechanism and the vertical indexing head can meet the longitudinal slotting accuracy of the workpiece, and by adjusting the vertical indexing head to rotate 180 degrees, and then through the second positioning With the assistance of the mechanism, the parallelism and precision requirements of the longitudinal grooves on both sides of the workpiece can be met.

以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above manner. As long as the method concept and technical solution of the present invention are adopted for various non-substantial improvements; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all of which are included in the present invention. within the scope of protection.

Claims (8)

1, kind of auxiliary device for work piece fluting, including the chuck that can press from both sides tight work piece, its characterized in that, auxiliary device still carries out prepositioning and through the positioning mechanism of the reference surface location work piece fluting direction of seting up including being used for the joint work piece, positioning mechanism includes the reference column and locates the location boss of reference column top face and joint work piece constant head tank, but the side upper end of reference column has been seted up and has been extended along the radial direction of reference column the reference surface.
2. The auxiliary device for workpiece grooving is characterized in that a positioning mounting hole is formed in the positioning column, and the positioning column is fixed on a machine tool workbench through the positioning mounting hole by a positioning pin.
3. An auxiliary device for workpiece grooving according to claim 1 wherein the positioning slot is a gourd-shaped concave slot and the positioning boss is a gourd-shaped boss.
4. An auxiliary device for grooving a workpiece as claimed in claim 1 wherein the auxiliary device further comprises a second locating mechanism for locating the transverse groove cut in the workpiece.
5. An auxiliary device for workpiece grooving according to claim 4 wherein the second positioning mechanism includes a positioning socket and a positioning rod on the positioning socket that is insertable into the transverse groove.
6. The auxiliary device for workpiece grooving of claim 5 wherein the locating rod is vertically fixed to the machine tool table by a locating seat.
7. An auxiliary device for grooving workpieces according to claim 1, wherein the auxiliary device further comprises a vertical index head to which a workpiece can be clamped.
8. An auxiliary device for grooving a workpiece as in claim 1 wherein the chuck is a three jaw chuck.
CN201822230529.9U 2018-12-28 2018-12-28 Auxiliary device for workpiece grooving Expired - Fee Related CN209998823U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465665A (en) * 2018-12-28 2019-03-15 铜陵市三圆特种铸造有限责任公司 A kind of auxiliary device and its operating method for workpiece fluting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465665A (en) * 2018-12-28 2019-03-15 铜陵市三圆特种铸造有限责任公司 A kind of auxiliary device and its operating method for workpiece fluting

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