CN209995301U - A macadamia nut shelling machine - Google Patents
A macadamia nut shelling machine Download PDFInfo
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- CN209995301U CN209995301U CN201822175189.4U CN201822175189U CN209995301U CN 209995301 U CN209995301 U CN 209995301U CN 201822175189 U CN201822175189 U CN 201822175189U CN 209995301 U CN209995301 U CN 209995301U
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- 235000018330 Macadamia integrifolia Nutrition 0.000 title claims description 30
- 240000000912 Macadamia tetraphylla Species 0.000 title claims description 30
- 235000003800 Macadamia tetraphylla Nutrition 0.000 title claims description 30
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 139
- 238000009434 installation Methods 0.000 claims description 4
- 235000014571 nuts Nutrition 0.000 description 29
- 241000208467 Macadamia Species 0.000 description 25
- 238000005520 cutting process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 244000144725 Amygdalus communis Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006806 disease prevention Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及加工机械领域,具体是一种澳洲坚果锯壳机。The utility model relates to the field of processing machinery, in particular to a macadamia nut shell sawing machine.
背景技术Background technique
澳洲坚果,是闭果的一个分类,果皮坚硬,内含1粒或者多粒种子。如板栗,杏仁等的果实。澳洲坚果是植物的精华部分,一般都营养丰富,含蛋白质、油脂、矿物质、维生素较高,对人体生长发育、增强体质、预防疾病有极好的功效。Macadamia is a category of closed fruit with a hard skin and one or more seeds. Fruits such as chestnuts, almonds, etc. Macadamia nuts are the essence of plants. They are generally rich in nutrients and contain high levels of protein, oil, minerals and vitamins. They have excellent effects on human growth and development, physical enhancement, and disease prevention.
市面上的澳洲坚果产品价格偏高,其中有一部分原因在于澳洲坚果的锯壳步骤比较麻烦。The high prices of macadamia nut products on the market are partly due to the cumbersome process of sawing macadamia nuts.
通过对市面已有的澳洲坚果锯壳机进行检索,可以得到下述结果:By searching the existing macadamia nut shelling machines in the market, the following results can be obtained:
国家知识产权局公开了公开号为CN108236415A的专利文献,1.小型坚果锯壳机,包括设有动搓盘(1)、定搓盘(2)、分选筛(3)的机体,其特征在于:先在机体最下面设底盘(4),在该底盘(4)的前端设动搓盘(1),在该动搓盘(1)后面设定搓盘(2),在该定搓盘(2)的后面设分选筛(3),在该分选筛(3)的后面设垫片(5);所述的动搓盘(1)、定搓盘(2)、分选筛(3)、垫片(5)中心都穿过主轴(6);在所述分选筛(3)下方设籽粒出口(7),在所述分选筛(3)的后下方设皮壳出口(8);在机体外面设外筒(9),将整个机体包裹起来;在该机体前上方设漏斗(10),在主轴的最前方,外筒(9)的外部设手柄(11);在底盘下面四个拐角处设支架(12)。The State Intellectual Property Office has disclosed the patent document whose publication number is CN108236415A, 1. a small nut shell saw machine, including a body provided with a moving plate (1), a fixed plate (2), and a sorting screen (3), which is characterized by It is as follows: first, a chassis (4) is set at the bottom of the body, a moving plate (1) is set at the front end of the chassis (4), a plate (2) is set behind the moving plate (1), and a plate (2) is set at the back of the fixed plate (4). A sorting screen (3) is set behind the tray (2), and a gasket (5) is set behind the sorting screen (3); The center of the sieve (3) and the gasket (5) pass through the main shaft (6); a grain outlet (7) is provided below the sorting screen (3), and a skin is provided behind the sorting screen (3) A shell outlet (8); an outer cylinder (9) is arranged outside the body to wrap the whole body; a funnel (10) is arranged on the front and upper part of the body, and a handle (11) is arranged outside the outer cylinder (9) at the front of the main shaft. ); set brackets (12) at the four corners below the chassis.
再比如国家知识产权局公开了公开号为CN 204409522U的专利文献,一种坚果锯壳机,包括机身(11)和下料漏斗(12),其特征在于,所述机身(11)内设置有将坚果壳击碎的破壳结构,所述下料漏斗(12)与破壳结构之间设置有一个使坚果逐个从下料漏斗(12)漏出的分料结构;所述分料结构包括一根位于下料漏斗(12)的下料口处的滚筒(21),所述滚筒(21)能够将所述下料口遮挡,所述滚筒(21)的一端固定设置有一齿轮(22),所述齿轮(22)通过电机驱动旋转,所述滚筒(21)上均匀设置有若干个能够容纳坚果的缺口(23),各所述缺口(23)处于同一直线上;所述破壳结构包括固定设置在齿轮(22)偏心位置处的凸块(31),所述机身(11)上转动连接有一转轴(32),所述转轴(32)上设置有一个蓄力组件,所述蓄力组件包括一个主蓄力块(33)和若干个副蓄力块(34),所述主蓄力块(33)和副蓄力块(34)均具有一个触发臂(42),所述主蓄力块(33)还具有一个与触发臂(42)相连的蓄力臂(41),所述蓄力臂(41)与凸块(31)抵靠,所述机身(11)上固定设置有若干个与触发臂(42)一一对应的导向筒(43),每个所述导向筒(43)内均插设有一个撞击杆(44),所述撞击杆(44)能够与触发臂(42)抵靠,所述机身(11)上还固定设置有一个与撞击杆(44)垂直的挡板(45),所述蓄力臂(41)与机身(11)之间通过一拉簧一(46)相连;所述撞击杆(44)与导向筒(43)之间设置有复位弹簧(47);所述机身(11)上铰接有一个位于撞击杆(44)下方的承载板(51),所述承载板(51)的一侧边与机身(11)铰接,所述承载板(51)的另一边与挡板(45)之间通过拉簧二(52)相连,所述机身(11)上还水平设置有位于承载板(51)上方的限位板(53),所述承载板(51)的侧边开设有导槽(54),所述转轴(32)上固定设置有一连杆(55),所述连杆(55)的一端与转轴(32)固定连接,所述连杆(55)的另一端设有一导块(56),所述导块(56)插设在所述导槽(54)内。For another example, the State Intellectual Property Office has disclosed a patent document with a publication number of CN 204409522U, a nut shell saw machine, comprising a fuselage (11) and a blanking funnel (12), characterized in that the inside of the fuselage (11) is A shell breaking structure for smashing the nut shells is provided, and between the feeding funnel (12) and the shell breaking structure, a material dividing structure for allowing the nuts to leak out from the feeding funnel (12) one by one; the feeding structure It comprises a drum (21) located at the feeding opening of the feeding hopper (12), the drum (21) can cover the feeding opening, and one end of the drum (21) is fixedly provided with a gear (22) ), the gear (22) is driven to rotate by a motor, a plurality of notches (23) capable of accommodating nuts are evenly arranged on the drum (21), and each of the notches (23) is on the same straight line; The structure includes a convex block (31) fixedly arranged at the eccentric position of the gear (22), a rotating shaft (32) is rotatably connected to the body (11), and a force accumulating component is arranged on the rotating shaft (32), so that the The power storage assembly includes a main power storage block (33) and several auxiliary power storage blocks (34), and the main power storage block (33) and the auxiliary power storage block (34) both have a trigger arm (42), The main power accumulating block (33) further has a power accumulating arm (41) connected with the trigger arm (42), the power accumulating arm (41) abuts against the protrusion (31), and the fuselage (11) ) is fixedly provided with a number of guide cylinders (43) corresponding to the trigger arm (42) one-to-one, and a striker rod (44) is inserted into each of the guide cylinders (43), and the striker rod (44) ) can abut against the trigger arm (42), the body (11) is also fixedly provided with a baffle plate (45) perpendicular to the impact rod (44). 11) are connected by a tension spring (46); a return spring (47) is arranged between the impact rod (44) and the guide cylinder (43); A bearing plate (51) below the rod (44), one side of the bearing plate (51) is hinged with the fuselage (11), and the other side of the bearing plate (51) and the baffle plate (45) pass through Two tension springs (52) are connected to each other, and a limit plate (53) located above the carrying plate (51) is also horizontally arranged on the body (11), and a guide groove (53) is provided on the side of the carrying plate (51). 54), a connecting rod (55) is fixedly arranged on the rotating shaft (32), one end of the connecting rod (55) is fixedly connected with the rotating shaft (32), and the other end of the connecting rod (55) is provided with a guide block (56), the guide block (56) is inserted into the guide groove (54).
经过检索,还没有发现有采用与本实用新型类似结构并能够通过类似流程有效率地借助气动夹果装置、间歇转动装置,接果辊及毛刷辊等结构设计来方便快捷地实现全自动坚果锯壳的已公开文献。After searching, it has not been found that there is a structure similar to the present utility model, which can efficiently and effectively realize automatic nuts through a similar process with the help of structural designs such as a pneumatic fruit clamping device, an intermittent rotating device, a fruit receiving roller and a brush roller. Published literature for saw shells.
实用新型内容Utility model content
为了克服上述之不足,本实用新型目的在于提供一种能够方便快捷地为澳洲坚果锯壳的澳洲坚果锯壳机。In order to overcome the above deficiencies, the purpose of the present invention is to provide a macadamia nut shelling machine that can conveniently and quickly saw shells for macadamia nuts.
为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:
包括有机架(1),所述机架(1)的上方设置有接果口(2),所述机架(1)上设有锯片电机(11),接果口(2)的上方设有固定底座(3),所述固定底座(3)上设有锯片限位块(4),锯片限位块(4)的上方设有漏果斗(5),所述漏果斗(5)上方设有接果辊(6),接果辊(6)上方设有毛刷辊(7),接果辊(6)连接旋转动力轴(23);所述漏果斗(5)的正下方设置有气动夹果装置(15),该气动夹果装置(15)连接气缸(16),气缸(16)下设有气缸固定底板(19);所述气动夹果装置(15)连接旋转动力轴定位块(21);所述漏果斗(5)的正上方还设置有毛刷、漏果斗定位块(20);所述接果辊(6)的同轴上还装有间歇转动装置(17);所述固定底座(3)上还设有夹果活动块(8)和锯片(9),锯片(9)通过链带与锯片电机(11)连接,固定底座(3)上还设有活动底座(10),活动底座(10)上设有门阀主动杆(12),该门阀主动杆(12)与卸果口开关(18)相连;所述活动底座(10)上设有接果辊主动杆(13);锯片(9)安装在主动轴(14)上;所述旋转动力轴(23)由锯片电机(11)安置于该轴上从而带动该轴转动;The device comprises a frame (1), a fruit receiving port (2) is arranged above the frame (1), a saw blade motor (11) is arranged on the frame (1), and the fruit receiving mouth (2) is provided with a saw blade motor (11). A fixed base (3) is arranged above, a saw blade limit block (4) is arranged on the fixed base (3), and a funnel (5) is arranged above the saw blade limit block (4). A fruit receiving roller (6) is arranged above the fruit hopper (5), a brush roller (7) is arranged above the fruit receiving roller (6), and the fruit receiving roller (6) is connected to a rotating power shaft (23); (5) is provided with a pneumatic fruit clamping device (15), the pneumatic fruit clamping device (15) is connected to a cylinder (16), and a cylinder fixing bottom plate (19) is arranged under the cylinder (16); the pneumatic fruit clamping device (15) Connecting the rotary power shaft positioning block (21); a brush and a funnel positioning block (20) are also arranged directly above the fruit hopper (5); the coaxial axis of the fruit receiving roller (6) There is also an intermittent rotation device (17); the fixed base (3) is also provided with a fruit clamping movable block (8) and a saw blade (9), and the saw blade (9) passes through the chain belt and the saw blade motor (11). ) connection, the fixed base (3) is also provided with a movable base (10), and the movable base (10) is provided with a gate valve active rod (12), and the gate valve active rod (12) is connected with the fruit discharge port switch (18); The movable base (10) is provided with a fruit receiving roller driving rod (13); the saw blade (9) is mounted on the driving shaft (14); the rotating power shaft (23) is arranged on the saw blade motor (11) on the shaft to drive the shaft to rotate;
进一步地,所述旋转动力轴定位块(21)与气动夹果装置(15)和夹手相连,气缸(16)可以带动气动夹果装置(15)工作。Further, the rotating power shaft positioning block (21) is connected with the pneumatic fruit clamping device (15) and the clamping hand, and the air cylinder (16) can drive the pneumatic fruit clamping device (15) to work.
进一步地,所述主动轴(14)为锯片的安装轴,澳洲坚果锯壳机工作时,主动轴(14)由单独电机带动转动。Further, the drive shaft (14) is the installation shaft of the saw blade, and the drive shaft (14) is driven to rotate by a separate motor when the macadamia nut shell saw machine works.
进一步地,所述气缸(16)推动气动夹果装置(15)进退、夹放。Further, the air cylinder (16) pushes the pneumatic fruit clamping device (15) to advance and retreat, and to clamp and release.
进一步地,所述旋转动力轴定位块(21)为旋转动力轴承。Further, the rotary dynamic shaft positioning block (21) is a rotary dynamic bearing.
进一步地,所述毛刷、漏果斗定位块(20)为毛刷辊(7)的固定轴承。Further, the positioning block (20) for the brush and the funnel is a fixed bearing of the brush roller (7).
进一步地,所述卸果口开关(18)即为入料口的门阀开关(18);在澳洲坚果锯壳机工作时,所述活动底座(10)左右滑动带动门阀主动杆(12)工作,从而带动入料口的门阀开关(18)。Further, the fruit discharge port switch (18) is the gate valve switch (18) of the feeding port; when the macadamia nut shell saw machine works, the movable base (10) slides left and right to drive the gate valve active rod (12) to work , thereby driving the gate valve switch (18) of the feeding port.
进一步地,所述气动夹果装置(15)左边为主动旋转夹手,右边为被动旋转夹手。Further, the left side of the pneumatic fruit gripping device (15) is an active rotating gripper, and the right side is a passively rotating gripper.
进一步地,间歇转动装置(17)又称离合器(17)。Further, the intermittent rotation device (17) is also called a clutch (17).
本实用新型的有益效果:The beneficial effects of the present utility model:
由于设置了毛刷辊和接果辊的结构,可以在清洁澳洲坚果表面灰尘的同时控制凹槽内仅有一颗澳洲坚果,同时采用夹果活动块和夹果固定块的同时可以方便气动夹果装置夹住澳洲坚果带至切割位置进行锯壳,锯片再为澳洲坚果切出环形开口,采用本实用新型澳洲坚果锯壳机的整体结构形式,能够从将澳洲坚果加入机器开始到切割好的澳洲坚果掉落到接果口,最终滚落到收集箱中结束,整个过程由机器自动完成,锯壳速度快且精准,生产效率高的同时也保证了生产质量。Due to the structure of the brush roller and the fruit receiving roller, it is possible to clean the dust on the surface of the macadamia nut while controlling that there is only one macadamia nut in the groove. At the same time, the movable fruit clamping block and the fruit clamping fixed block are used to facilitate the pneumatic clamping of the fruit. The device clamps the macadamia nut belt to the cutting position to saw the shell, and the saw blade cuts out a circular opening for the macadamia nut. Using the overall structure of the macadamia nut shell sawing machine of the present utility model, it can start from adding the macadamia into the machine to the cutting. The macadamia nuts fall to the fruit harvesting mouth, and finally roll into the collection box. The whole process is automatically completed by the machine. The sawing speed is fast and accurate, and the production efficiency is high and the production quality is also guaranteed.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的左视图;Fig. 2 is the left side view of the utility model;
图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图4为本实用新型内部构件西北等轴测视角立体结构示意图;Fig. 4 is the three-dimensional structural schematic diagram of the northwest isometric view angle of the internal components of the utility model;
图5为本实用新型内部构件东北等轴测视角立体结构示意图;5 is a schematic diagram of the three-dimensional structure of the internal components of the present utility model from a northeast isometric perspective;
图6为本实用新型的漏果斗(5)上的漏果口(37)及漏果通道(22)局部结构示意图;Fig. 6 is the partial structure schematic diagram of the fruit opening (37) and the fruit opening channel (22) on the fruit funnel (5) of the utility model;
图7为本实用新型的整机外观东北等轴测视角立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the northeast isometric view angle of the appearance of the whole machine of the present invention;
图8为本实用新型的整机外观西北等轴测视角立体结构示意图。8 is a schematic diagram of a three-dimensional structure from a northwest isometric perspective of the appearance of the whole machine of the present invention.
图中:1、机架;2、接果口;3、固定底座;4、锯片限位块;5、漏果斗;6接果辊;7毛刷辊;8、夹果活动块;9、锯片;10、活动底座;11、锯片电机;12、门阀主动杆;13、接果辊主动杆;14、主动轴;15气动夹果装置;16、气缸;17、间歇转动装置;18、卸果口开关;19、气缸固定底板;20、毛刷、漏果斗定位块;21、旋转动力轴定位块;22、漏果通道;23、夹果固定块;24、门阀从动杆;25、接果口门阀;26、夹果装置电机;27、锯片链条;28、漏果斗支撑架;29、滑槽;30、活动夹果装置保护盒;31、活动夹果装置链条;32、毛刷辊齿轮;33、接果辊齿轮;34、漏果通道门阀;35、锯片轴轴承;36、接果口;37、漏果口。In the picture: 1. Frame; 2. Fruit receiving port; 3. Fixed base; 4. Saw blade limit block; 5. Fruit funnel; 6 Fruit receiving roller; 7 Brush roller; 8. Fruit clamping movable block; 9. Saw blade; 10. Active base; 11. Saw blade motor; 12. Active rod of gate valve; 13. Active rod of fruit receiving roller; 14. Active shaft; 15. Pneumatic fruit clamping device; ;18, fruit unloading port switch; 19, cylinder fixing bottom plate; 20, brush, funnel hopper positioning block; 21, rotary power shaft positioning block; 22, fruit leakage channel; 23, fruit clamping block; 24, gate valve from Moving rod; 25. Fruit receiving port valve; 26. Motor for fruit clamping device; 27. Saw blade chain; 28. Fruit hopper support frame; 29. Chute; Device chain; 32, brush roller gear; 33, fruit receiving roller gear; 34, fruit leakage channel gate valve; 35, saw blade shaft bearing; 36, fruit receiving mouth; 37, fruit leakage mouth.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be further improved. Clearly defined.
参照图1至图8,本实用新型包括有机架(1),所述机架(1)的上方设置有接果口(2),所述机架(1)上设有锯片电机(11),接果口(2)的上方设有固定底座(3),所述固定底座(3)上设有锯片限位块(4),锯片限位块(4)的上方设有漏果斗(5),所述漏果斗(5)上方设有接果辊(6),接果辊(6)上方设有毛刷辊(7),接果辊(6)连接旋转动力轴(23);所述漏果斗(5)的正下方设置有气动夹果装置(15),该气动夹果装置(15)连接气缸(16),气缸(16)下设有气缸固定底板(19);所述气动夹果装置(15)连接旋转动力轴定位块(21);所述漏果斗(5)的正上方还设置有毛刷、漏果斗定位块(20);所述接果辊(6)的同轴上还装有间歇转动装置(17);所述固定底座(3)上还设有夹果活动块(8)和锯片(9),锯片(9)通过链带与锯片电机(11)连接,固定底座(3)上还设有活动底座(10),活动底座(10)上设有门阀主动杆(12),该门阀主动杆(12)与卸果口开关(18)相连;所述活动底座(10)上设有接果辊主动杆(13);锯片(9)安装在主动轴(14)上;所述旋转动力轴(23)由锯片电机(11)安置于该轴上从而带动该轴转动;旋转动力轴定位块(21)与气动夹果装置(15)和夹手相连,气缸(16)可以带动气动夹果装置(15)工作;主动轴(14)为锯片(9)的安装轴,澳洲坚果锯壳机工作时,主动轴(14)由锯片电机(11)单独带动转动;所述气缸(16)推动气动夹果装置(15)进退、夹放;旋转动力轴定位块(21)为旋转动力轴承,毛刷、漏果斗定位块(20)为毛刷辊(7)的固定轴承;所述卸果口开关(18)即为入料口的门阀开关(18);在澳洲坚果锯壳机工作时,所述活动底座(10)左右滑动带动门阀主动杆(12)工作,从而带动入料口的门阀开关(18);所述气动夹果装置(15)左边为主动旋转夹手,右边为被动旋转夹手。该澳洲坚果锯壳机切割完的澳洲坚果掉落到接果口(2),再最终滚落到收集箱中;固定底座(3)与机架固定连接,该底座上设置有导轨,与活动底座导槽相对应;锯片限位块(4)用以限制澳洲坚果切割的深度;漏果斗(5)负责将从接果辊掉落下来的澳洲坚果传导至夹果活动块(8)处,准备进行切割;而澳洲坚果锯壳机进入的澳洲坚果会通过入料通道掉落到接果辊(6)上的凹槽,旁边的毛刷辊(7)负责简单清洁澳洲坚果表面的灰尘以及阻隔未落至凹槽的澳洲坚果下落,保证凹槽内仅有一颗澳洲坚果;夹果活动块(8)可以活动0~90°,方便启动气动夹果装置(15)夹住澳洲坚果并带至切割位置进行切割,而锯片(9)则负责给澳洲坚果进行切割,造成一个环形开口;活动底座(10)上设置有导槽,与固定底座(3)上的导轨相对应,活动底座(10)通过气动杆带动左右滑动工作,电机(11)通过链带带动锯片(9)工作,门阀主动杆(12)通过活动底座(10)的左右滑动,带动入料口的门阀开关(18),活动底座(10)还可以通过左右滑动带动接果辊主动杆(13)来回工作;当漏果斗(5)往接果辊(6)方向滑动时,接果辊主动杆(13)带动接果辊齿轮(33),通过离合器(17)带动接果辊转动,从而掉落澳洲坚果。漏果斗(5)远离接果辊(6)时,离合器(17)松开,接果辊(6)即停止旋转;主动轴(14)是锯片(9)的安装轴,由单独电机带动持续保持工作,气缸(16)进气时可活动旋转夹手夹紧澳洲坚果,再由电机链条带动可活动旋转夹手转动澳洲坚果进行环形切割,气缸(16)可以推动气动夹果装置(15)进退、夹放;卸果口开关(18)即为入料口的门阀开关(18),通过活动底座(10)左右滑动带动门阀主动杆(12)工作,从而带动入料口的门阀开关(18);气缸固定底板(19)用来固定气缸(16),气缸(16)则用来带动气动夹果装置(15)工作,毛刷、漏果斗定位块(20)是毛刷辊(7)的固定轴承,位置在漏果斗(5)的正上方,避免澳洲坚果掉落时产生偏移;旋转电机(22)启动时可以带动可活动旋转夹手工作。1 to 8, the present invention includes a frame (1), a fruit receiving port (2) is arranged above the frame (1), and a saw blade motor ( 11), a fixed base (3) is arranged above the fruit receiving port (2), a saw blade limit block (4) is arranged on the fixed base (3), and a saw blade limit block (4) is provided above the A fruit hopper (5), a fruit picking roller (6) is arranged above the fruit picking hopper (5), a brush roller (7) is arranged above the fruit picking roller (6), and the fruit picking roller (6) is connected with a rotating power A shaft (23); a pneumatic fruit clamping device (15) is arranged directly below the fruit funnel (5), the pneumatic fruit clamping device (15) is connected to a cylinder (16), and a cylinder fixing base plate is arranged under the cylinder (16) (19); the pneumatic fruit clamping device (15) is connected to the rotary power shaft positioning block (21); the top of the fruit hopper (5) is also provided with a brush and a hopper positioning block (20); so An intermittent rotating device (17) is also provided on the coaxial side of the fruit receiving roller (6); ) is connected with the saw blade motor (11) through a chain belt, the fixed base (3) is also provided with a movable base (10), and the movable base (10) is provided with a gate valve active rod (12), the gate valve active rod (12) connected with the fruit unloading port switch (18); the movable base (10) is provided with a fruit receiving roller active rod (13); the saw blade (9) is installed on the driving shaft (14); the rotating power shaft (23) ) is placed on the shaft by the saw blade motor (11) to drive the shaft to rotate; the rotary power shaft positioning block (21) is connected with the pneumatic fruit clamping device (15) and the clamping hand, and the air cylinder (16) can drive the pneumatic fruit clamping device (15) work; the driving shaft (14) is the installation shaft of the saw blade (9). When the macadamia nut shell saw machine is working, the driving shaft (14) is driven to rotate by the saw blade motor (11) alone; the cylinder (16) The pneumatic fruit clamping device (15) is pushed forward, backward, and clamped; the rotary power shaft positioning block (21) is a rotary power bearing, and the brush and fruit funnel positioning blocks (20) are the fixed bearings of the brush roller (7); the The unloading port switch (18) is the gate valve switch (18) of the feeding port; when the macadamia nut shell saw machine works, the movable base (10) slides left and right to drive the gate valve active rod (12) to work, thereby driving the feeding The gate valve switch (18) of the mouth; the left side of the pneumatic fruit gripping device (15) is an active rotating gripper, and the right side is a passive rotating gripper. The macadamia nuts that have been cut by the macadamia nut shelling machine fall to the fruit receiving port (2), and finally roll down into the collection box; the fixed base (3) is fixedly connected with the frame, and the base is provided with guide rails, which are connected with the movable The base guide groove corresponds; the saw blade limit block (4) is used to limit the cutting depth of the macadamia nuts; the funnel (5) is responsible for conducting the macadamia nuts dropped from the fruit picking roller to the fruit clamping movable block (8) The macadamia nuts entered by the macadamia nut shelling machine will fall to the grooves on the fruit receiving roller (6) through the feeding channel, and the brush roller (7) next to it is responsible for simply cleaning the surface of the macadamia nuts. Dust and prevent the drop of the macadamia nuts that have not fallen into the groove to ensure that there is only one macadamia nut in the groove; the fruit clamping movable block (8) can move 0 to 90°, which is convenient for starting the pneumatic fruit clamping device (15) to clamp the macadamia nut And bring it to the cutting position for cutting, and the saw blade (9) is responsible for cutting the macadamia nuts, resulting in an annular opening; the movable base (10) is provided with a guide groove, which corresponds to the guide rail on the fixed base (3), The movable base (10) drives the left and right sliding work through the pneumatic rod, the motor (11) drives the saw blade (9) to work through the chain belt, and the gate valve active rod (12) slides left and right through the movable base (10) to drive the gate valve of the material inlet The switch (18), the movable base (10) can also drive the fruit receiving roller active rod (13) to work back and forth by sliding left and right; when the fruit hopper (5) slides in the direction of the fruit receiving roller (6), the fruit receiving roller active rod (13) Drive the fruit receiving roller gear (33), and drive the fruit receiving roller to rotate through the clutch (17), thereby dropping the macadamia nuts. When the fruit hopper (5) is away from the fruit receiving roller (6), the clutch (17) is released, and the fruit receiving roller (6) stops rotating; the driving shaft (14) is the installation shaft of the saw blade (9), which is driven by a separate motor The drive keeps working continuously. When the air cylinder (16) is inhaled, the movable rotating gripper can clamp the macadamia nuts, and then the movable rotating gripper is driven by the motor chain to rotate the macadamia nuts for circular cutting. The air cylinder (16) can push the pneumatic fruit gripping device ( 15) Advance and retreat, clamp and release; the fruit unloading port switch (18) is the gate valve switch (18) of the feeding port. The movable base (10) slides left and right to drive the gate valve active rod (12) to work, thereby driving the gate valve of the feeding port. The switch (18); the cylinder fixing bottom plate (19) is used to fix the cylinder (16), the cylinder (16) is used to drive the pneumatic fruit clamping device (15) to work, and the brush and the hopper positioning block (20) are brushes The fixed bearing of the roller (7) is located just above the funnel (5) to avoid the offset when the macadamia nuts are dropped; the rotating motor (22) can drive the movable rotating gripper to work when it is started.
参照图4,在图4的本实用新型的西北轴测视图中可以具体细分结构为:在接果辊(6)下设置一个接果口门阀(25),接果口门阀(25)中端连接门阀从动杆(24)的一端,门阀从动杆(24)的另一端连接着门阀主动杆(12);漏果斗(5)的下方是夹果活动块(8)和夹果固定块(23);固定底座(3)上安有滑槽(29),活动底座是通过连接着滑槽(29)在固定底座上左右滑动的,该滑槽(29)限制了活动底座(10)左右可滑动的最大距离;漏果斗(5)设置在漏果斗支撑架(28)上,锯片电机(11)通过锯片链条(27)带动锯片(9)工作,而气动夹果装置(15)由夹果装置电机(26)来带动工作。Referring to Fig. 4, in the northwest axonometric view of the present utility model of Fig. 4, the concrete subdivision structure can be as follows: a fruit receiving port valve (25) is set under the fruit receiving roller (6), and the fruit receiving port valve (25) is The end is connected to one end of the gate valve driven rod (24), and the other end of the gate valve driven rod (24) is connected to the gate valve driving rod (12). The fixed block (23); the fixed base (3) is provided with a chute (29), the movable base slides left and right on the fixed base by connecting the chute (29), and the chute (29) limits the movable base ( 10) The maximum sliding distance from left to right; the funnel (5) is arranged on the funnel support frame (28), and the saw blade motor (11) drives the saw blade (9) to work through the saw blade chain (27), while the pneumatic The fruit clipping device (15) is driven to work by the fruit clipping device motor (26).
参照图5,在图5的本实用新型的东北轴测视图中可以具体细分本实用新型结构为:毛刷辊(7)同轴上装有毛刷辊齿轮(32),接果辊(6)同轴上装有接果辊齿轮(33),接果辊齿轮(33)与毛刷辊齿轮(32)为啮合关系,可互相带动转动。漏果斗(5)的下方是漏果通道门阀(34),气动夹果装置(15)由活动夹果装置链条(31)带动;锯片(9)所在轴同轴装有锯片轴轴承(35),锯片(9)所在轴下方即是接果口(36),澳洲坚果在被锯壳后则可以落入接果口(36)最终被收集。Referring to Figure 5, in the northeast axonometric view of the present invention in Figure 5, the structure of the present invention can be subdivided as follows: the brush roller (7) is coaxially equipped with a brush roller gear (32), the fruit receiving roller (6) ) is provided with a fruit receiving roller gear (33) on the coaxial, and the fruit receiving roller gear (33) and the brush roller gear (32) are in meshing relationship and can drive each other to rotate. Below the fruit hopper (5) is the fruit leakage channel gate valve (34), the pneumatic fruit clamping device (15) is driven by the movable fruit clamping device chain (31); the shaft where the saw blade (9) is located is coaxially provided with a saw blade shaft bearing (35), below the shaft where the saw blade (9) is located is the fruit receiving opening (36), and the macadamia nuts can fall into the fruit receiving opening (36) and finally be collected after being sawed and shelled.
参照图1至图8,本实用新型实现工作原理可以优选采用以下的流程进行:Referring to Figure 1 to Figure 8, the utility model realizes the working principle can preferably be carried out by the following process:
首先将待锯壳澳洲坚果从入料口倒入,发动整个澳洲坚果锯壳机,启动电机(11),由电机(11)带动活动底座(10)左右滑动从而带动接果辊主动杆(13)工作,接果辊主动杆(13)通过间歇转动装置(17)带动接果辊(6)转动从而接住从漏果斗(5)上掉落下来的澳洲坚果,接果辊(6)通过转动带动毛刷辊(7)转动,从而控制了接果辊(6)上的孔仅落入一颗澳洲坚果。此时活动底座(10)通过左右滑动工作带动接果辊(6)主动杆推拉工作,使得澳洲坚果准确落入到气动夹果装置(15)中,电机(11)通过皮带带动气动夹果装置(15)、夹果活动块(8)旋转工作,夹持澳洲坚果推送到锯片(9)处,夹果活动块带动夹果从0~90°旋转,锯片(9)将澳洲坚果切开一个环形切口,切割完成后,所述气动夹果装置(15)松开澳洲坚果,澳洲坚果掉落到接果口(2),最终滚落到操作人员准备好的收集箱中,至此完成一次对澳洲坚果的切割后再收集的流程。First, pour the macadamia nuts to be sawed from the feeding port, start the whole macadamia nut shell sawing machine, start the motor (11), and the motor (11) drives the movable base (10) to slide left and right to drive the fruit picking roller active rod (13). ) work, the fruit receiving roller active rod (13) drives the fruit receiving roller (6) to rotate through the intermittent rotating device (17) to catch the macadamia nuts falling from the fruit hopper (5), the fruit receiving roller (6) The brush roller (7) is driven to rotate by rotation, so that only one macadamia nut is controlled to fall into the hole on the fruit receiving roller (6). At this time, the movable base (10) drives the fruit receiving roller (6) to push and pull the active rod of the fruit receiving roller (6) by sliding left and right, so that the macadamia nuts fall into the pneumatic fruit clamping device (15) accurately, and the motor (11) drives the pneumatic fruit clamping device through the belt. (15), the fruit-clamping movable block (8) rotates, clamps the macadamia nuts and pushes them to the saw blade (9). A circular incision is made. After the cutting is completed, the pneumatic fruit clamping device (15) releases the macadamia nuts, and the macadamia nuts fall to the fruit receiving port (2), and finally roll down into the collection box prepared by the operator. The process of cutting and collecting macadamia nuts once.
以上所述实施例仅表达了本实用新型的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形、改进及替代,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent the preferred embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications, improvements and substitutions can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
Claims (8)
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| CN201822175189.4U CN209995301U (en) | 2018-12-24 | 2018-12-24 | A macadamia nut shelling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109527607A (en) * | 2018-12-24 | 2019-03-29 | 中国热带农业科学院农业机械研究所 | A kind of Queensland nut saw shell machine |
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| CN109527607A (en) * | 2018-12-24 | 2019-03-29 | 中国热带农业科学院农业机械研究所 | A kind of Queensland nut saw shell machine |
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