CN209992492U - An underwater sensor and an underwater environment monitoring platform - Google Patents
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Abstract
本实用新型公开了一种水下传感器及水下环境监测平台,包括第一筒体和第二筒体,第一筒体一端为端盖,另一端开口,第一筒体内设有密封舱,密封舱伸出第一筒体的部分为一体成型的传感探头,密封舱为圆柱形,密封舱通过密封胶封装控制电路板和转换电路板,第一筒体的内壁径向上设有若干密封环,第一筒体通过螺栓和密封舱连接固定,第二筒体内设有环形凸台,环形凸台上设有与第一筒体和密封舱的配合固定的垫片,垫片正好位于第一筒体和密封舱的轴向端面上,第二筒体设有与第一筒体外壁配合固定的螺纹。采用本水下传感器,采用密封胶灌封电路板、再焊接成与传感探头一体成型的密封舱;后对圆筒状的密封舱进行径向和轴向的机械双向密封,从而提高本传感器水下承压密封性。
The utility model discloses an underwater sensor and an underwater environment monitoring platform, comprising a first cylinder body and a second cylinder body. One end of the first cylinder body is an end cover, the other end is open, and a sealing chamber is arranged in the first cylinder body. The part of the sealed cabin protruding from the first cylinder is an integrally formed sensing probe. The sealed cabin is cylindrical. The sealed cabin encapsulates the control circuit board and the conversion circuit board with sealant. The inner wall of the first cylinder is provided with several seals on the radial direction. Ring, the first cylinder is connected and fixed with the sealing chamber by bolts, the second cylinder is provided with an annular boss, and the annular boss is provided with a gasket that is fixed with the first cylinder and the sealing chamber, and the gasket is just located in the first cylinder and the sealing chamber. A cylindrical body and the axial end face of the sealing chamber, the second cylindrical body is provided with a thread that is fixed with the outer wall of the first cylindrical body. Using the underwater sensor, the circuit board is sealed with sealant, and then welded into a sealed chamber integrally formed with the sensing probe; the cylindrical sealed chamber is then mechanically sealed in both radial and axial directions, so as to improve the performance of the sensor. Underwater pressure tightness.
Description
技术领域technical field
本实用新型涉及水质环境监测领域,尤其涉及一种水下传感器及水下环境监测平台。The utility model relates to the field of water quality environment monitoring, in particular to an underwater sensor and an underwater environment monitoring platform.
背景技术Background technique
水下传感器主要用于水下环境的探测与勘察,具体为在线多参数检测近海水质,包括pH、溶解氧、ORP和电导率等。随着热带海洋研究的展开,水下传感器在现实应用于科学实验中的需求量不断增大。由于水下环境复杂多变,水下传感器需要具有良好的承压密封性能,目前最常用的密封方式是直接灌装胶封,由于长时间水下浸泡或安装时异物阻挡可能导致胶层剥离,从而损坏整个传感器,特别是用于海洋水质在线监测的传感器,防水性要求更高。另外现有水下传感器多配合浮标和电缆置于水中定点检测,监测水域有限。因此,有必要设计新型水下环境监测平台,改进了传统人工定点取样检测获取水质情况的低效率工作方式,打破了定点监测的局限性。Underwater sensors are mainly used for detection and survey of underwater environment, specifically for online multi-parameter detection of offshore water quality, including pH, dissolved oxygen, ORP and conductivity. With the development of tropical ocean research, the demand of underwater sensors for practical application in scientific experiments is increasing. Due to the complex and changeable underwater environment, the underwater sensor needs to have good pressure sealing performance. At present, the most commonly used sealing method is direct filling and sealing. Due to long-term underwater immersion or foreign matter blocking during installation, the adhesive layer may be peeled off. As a result, the entire sensor is damaged, especially the sensor used for online monitoring of marine water quality, which requires higher waterproofness. In addition, the existing underwater sensors are mostly combined with buoys and cables to be placed in the water for fixed-point detection, and the monitoring water area is limited. Therefore, it is necessary to design a new type of underwater environmental monitoring platform, which improves the traditional low-efficiency working method of artificial fixed-point sampling and detection to obtain water quality, and breaks the limitations of fixed-point monitoring.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种水下传感器,解决现有传感器水下承压密封性差的问题。In view of this, the utility model provides an underwater sensor, which solves the problem of poor underwater pressure-bearing and sealing performance of the existing sensor.
本实用新型一方面提供了一种水下传感器,包括第一筒体和第二筒体,所述第一筒体一端为端盖,另一端开口,第一筒体内设有密封舱,密封舱伸出第一筒体的部分为一体成型的传感探头,密封舱为圆柱形,密封舱通过密封胶封装控制电路板和转换电路板,第一筒体的内壁径向上设有若干密封环,第一筒体通过螺栓和密封舱连接固定,第二筒体内设有环形凸台,环形凸台上设有与第一筒体和密封舱的配合固定的垫片,垫片正好位于第一筒体和密封舱的轴向端面上,第二筒体设有与第一筒体外壁配合固定的螺纹。One aspect of the present utility model provides an underwater sensor, comprising a first cylinder body and a second cylinder body, one end of the first cylinder body is an end cover, the other end is open, a sealing chamber is arranged in the first cylinder body, and the sealing chamber is The part protruding from the first cylinder is an integrally formed sensing probe, the sealing chamber is cylindrical, the sealing chamber encapsulates the control circuit board and the conversion circuit board with sealant, and the inner wall of the first cylinder is radially provided with a number of sealing rings, The first cylinder is connected and fixed with the sealing chamber by bolts, and an annular boss is arranged in the second cylinder. The annular boss is provided with a gasket that is fixed with the first cylinder and the sealing chamber. On the axial end surfaces of the body and the sealing chamber, the second cylinder body is provided with a thread that is fixed to the outer wall of the first cylinder body.
优选地,第一筒体和第二筒体均为圆柱金属外壳。Preferably, both the first cylinder body and the second cylinder body are cylindrical metal shells.
优选地,端盖上设有卡环和电缆连接头,电缆连接头包括尾端接头、外壳体、内六角螺钉、密封平垫、第一防水胶垫、第一端子,安装座、第二防水胶垫、第二端子,其中尾端接头设有穿过电缆的通孔,尾端接头和外壳体之间设有密封平垫,尾端接头和外壳体通过内六角螺钉固定,外壳体一侧固设有插头用的第一端子,外壳体和第一端子之间铺设第一防水胶垫,安装座一端固定在端盖上,另一端固设有插座用的第二端子,安装座和第二端子之间设有第二防水胶垫,安装座与密封舱线性连接。Preferably, the end cover is provided with a snap ring and a cable connector, and the cable connector includes a tail end connector, an outer casing, a hexagon socket head screw, a flat sealing pad, a first waterproof rubber pad, a first terminal, a mounting seat, a second waterproof pad Rubber pad and second terminal, wherein the tail end connector is provided with a through hole passing through the cable, a sealing flat gasket is arranged between the tail end connector and the outer shell, the tail end connector and the outer shell are fixed by hexagon socket screws, and one side of the outer shell is A first terminal for a plug is fixed, a first waterproof rubber pad is laid between the outer casing and the first terminal, one end of the mounting seat is fixed on the end cover, and the other end is fixed with a second terminal for the socket, the mounting seat and the first terminal are fixed. A second waterproof rubber pad is arranged between the two terminals, and the mounting seat is linearly connected with the sealing chamber.
优选地,第二筒体侧面设有通水槽,底部为网状结构。Preferably, the side of the second cylinder body is provided with a water channel, and the bottom is a mesh structure.
另一方面还提供一种水下环境监测平台,包括电缆、浮球、水下机器人和水下传感器,水下机器人和水下传感器通过电缆连接固定,水下传感器与浮球连接。On the other hand, an underwater environment monitoring platform is provided, including a cable, a floating ball, an underwater robot and an underwater sensor, the underwater robot and the underwater sensor are connected and fixed by a cable, and the underwater sensor is connected with the floating ball.
优选地,水下机器人为ROVMAKER牌的通用型开架式水下机器人。Preferably, the underwater robot is a general-purpose open-frame underwater robot of ROVMAKER brand.
采用本实用新型所提供的一种水下传感器,一方面先采用密封胶灌封电路板、再焊接成一体成型的密封舱;另一方面对圆筒状的密封舱进行径向和轴向的机械双向密封,实现良好密封的同时方便将密封舱拆卸进行检修,而密封舱端面和环形凸台配合,密封舱外壁和第一筒体内壁配合,在第一筒体和第二筒体螺纹固定的作用力下、提高了本传感器在水平和垂直方向的承压密封性,第一筒体和第二筒体均采用圆柱金属外壳,进一步增强水下承压能力。进一步地,电缆连接头采用水密插接方式,便于插拔,在防水的同时可承受一定的拉力,便于在水中转移。Using the underwater sensor provided by the utility model, on the one hand, the circuit board is potted with sealant, and then welded into an integrally formed sealed cabin; on the other hand, the cylindrical sealed cabin is radially and axially sealed. The mechanical two-way seal achieves good sealing and facilitates the disassembly of the sealed cabin for maintenance. The end face of the sealed cabin cooperates with the annular boss, the outer wall of the sealed cabin cooperates with the inner wall of the first cylinder, and the first cylinder and the second cylinder are threadedly fixed. The pressure-bearing sealing performance of the sensor in the horizontal and vertical directions is improved under the action of the pressure sensor, and the first cylinder body and the second cylinder body are both made of cylindrical metal shells, which further enhances the underwater pressure-bearing capacity. Further, the cable connector adopts a watertight plug-in method, which is convenient for plugging and unplugging, and can withstand a certain tensile force while being waterproof, which is convenient for transferring in water.
另外将水下传感器与水下机器人、浮球及电缆结合使用,构建水下环境监测平台,利用水下机器人的灵活性,可监测水下任意处的水质,提高检测效率。In addition, the underwater sensor is used in combination with the underwater robot, the floating ball and the cable to build an underwater environment monitoring platform. Using the flexibility of the underwater robot, it can monitor the water quality anywhere underwater and improve the detection efficiency.
附图说明Description of drawings
图1为一种水下传感器的结构示意图;1 is a schematic structural diagram of an underwater sensor;
图2为一种水下传感器的剖面示意图;2 is a schematic cross-sectional view of an underwater sensor;
图3为电缆连接头的结构示意图;Fig. 3 is the structural representation of the cable connector;
图4为一种水下环境监测平台的连接示意图。FIG. 4 is a schematic diagram of connection of an underwater environment monitoring platform.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
实施例一:结合图1-图3,一种水下传感器,包括第一筒体1和第二筒体2,第一筒体1一端为端盖4,另一端开口,端盖4上固设有固定浮球的卡环3和电缆连接头5,第一筒体1内设有密封舱11,密封舱11伸出第一筒体1的部分为传感探头,传感探头包括第一探头6和第二探头7,第一探头6为温度探头,第二探头7为pH探头,在另外实施例中,传感探头还包括溶解氧和电导率探头等。密封舱11为圆柱形,里面封装现有传感器的控制电路板和转换电路板,首先采用密封胶灌封电路板完成第一重密封,其次密封舱11与探头一体成型,完成第二重密封,最后第一筒体1的内部径向上设有3个密封环12,并通过螺栓13和密封舱11连接固定,而第二筒体2内设有环形凸台21,环形凸台21上设有与第一筒体1和密封舱11的配合固定的垫片22,橡胶垫片22正好位于第一筒体1和密封舱11的轴向端面上,而第二筒体2设有与第一筒体1外壁配合固定的螺纹,通过径向和轴向的机械双向密封,完成第三重密封。第一筒体1和第二筒体2均为圆柱金属外壳,承压能力强,第一筒体1主要用于用于保护密封舱11和承受水下压力,第二筒体2侧面设有通水槽23,底部为网状结构,在进出水的同时可防止大的悬浮颗粒和生物对传感器探头的破坏。另外本实施例的水中传感器所探测的信号通过RS485电缆发送出去,也是通过RS485电缆供应电源。Embodiment 1: With reference to Figures 1 to 3, an underwater sensor includes a
其中电缆连接头5包括尾端接头51、外壳体52、内六角螺钉53、密封平垫54、第一防水胶垫55、第一端子56,安装座57、第二防水胶垫58、第二端子59,其中尾端接头51设有穿过电缆8的通孔(未标出),尾端接头51和外壳体52之间设有密封平垫54,通过内六角螺钉53固定,外壳体52一侧固设有插头用的第一端子56,外壳体52和第一端子56之间铺设第一防水胶垫55,安装座57一端固定在端盖4上,另一端固设有插座用的第二端子59,安装座57和第二端子59之间设有第二防水胶垫58,安装座57与密封舱11通过电线9连接,在第一端子56和第二端子59插接连通后,第一防水胶垫55和第二防水胶垫58由于软质材料紧密贴合,外壳体52和安装座57螺纹进一步旋接,从而实现电缆水密封,一方面防止在水压作用下电缆连接处渗水;另一方面可拆卸电缆方便组装。The cable connector 5 includes a
实施例二:一种水下环境监测平台,包括实施例一的水下传感器101、电缆102、水下机器人103和浮球104,水下传感器101通过卡环固定浮球104,给水下传感器101提供浮力,水下传感器101通过电缆102和水下机器人103电性连接,其中水下机器人103为现有ROVMAKER牌的通用型开架式水下机器人,水下机器人103包括框架、舱体固定环、舱盖、球罩、浮力材料和控制舱等,其硬件电路包括Pixhawk、树莓派、电力载波通信模块、电源管理模块和传感器子系统模块等。当水下传感器101检测到水质,采用Modbus通信协议无线发送至客户端,或者通过RS-485总线输出至水下机器人103,水下机器人103再通过局域网与主机实现通信。而水下机器人可根据实际需要,可携带水下传感器进行数据采集,实现对水下水质情况监控。Embodiment 2: An underwater environment monitoring platform, including the
综上所述,采用本实用新型所提供的一种水下传感器,一方面先采用密封胶灌封电路板、再焊接成一体成型的密封舱;另一方面对圆筒状的密封舱进行径向和轴向的机械双向密封,实现良好密封的同时方便将密封舱拆卸进行维修,第一筒体和第二筒体均为圆柱金属外壳,水下承压能力强。进一步地,电缆连接头采用端子插接方式,便于插拔,在防水的同时可承受一定的拉力,便于在水中转移。另外将水下传感器与水下机器人、浮球及电缆结合使用,构建水下环境监测平台,利用水下机器人的灵活性,可监测水下任意处的水质,提高检测效率。To sum up, using the underwater sensor provided by the present utility model, on the one hand, the circuit board is potted with sealant, and then welded into an integrally formed sealed cabin; The mechanical two-way seal in the axial direction and the axial direction can achieve good sealing and facilitate the disassembly of the sealed cabin for maintenance. The first cylinder body and the second cylinder body are both cylindrical metal shells, which have strong underwater pressure bearing capacity. Further, the cable connector adopts a terminal plug connection method, which is convenient for plugging and unplugging, and can withstand a certain tensile force while being waterproof, which is convenient for transferring in water. In addition, the underwater sensor is used in combination with the underwater robot, the floating ball and the cable to build an underwater environment monitoring platform. Using the flexibility of the underwater robot, it can monitor the water quality anywhere underwater and improve the detection efficiency.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型保护的范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall include within the scope of protection of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112702878A (en) * | 2020-12-30 | 2021-04-23 | 中国科学院长春光学精密机械与物理研究所 | Circuit board fixing structure |
| CN112857414A (en) * | 2021-02-25 | 2021-05-28 | 国网新源控股有限公司 | Permanent sealing device of sensor for online monitoring of hydraulic steel gate |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112702878A (en) * | 2020-12-30 | 2021-04-23 | 中国科学院长春光学精密机械与物理研究所 | Circuit board fixing structure |
| CN112702878B (en) * | 2020-12-30 | 2022-03-18 | 中国科学院长春光学精密机械与物理研究所 | Circuit board fixing structure |
| CN112857414A (en) * | 2021-02-25 | 2021-05-28 | 国网新源控股有限公司 | Permanent sealing device of sensor for online monitoring of hydraulic steel gate |
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