CN209987140U - Full-automatic green brick cutting equipment - Google Patents

Full-automatic green brick cutting equipment Download PDF

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Publication number
CN209987140U
CN209987140U CN201920502357.8U CN201920502357U CN209987140U CN 209987140 U CN209987140 U CN 209987140U CN 201920502357 U CN201920502357 U CN 201920502357U CN 209987140 U CN209987140 U CN 209987140U
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pair
same structure
cutting
pairs
workbench
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CN201920502357.8U
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Chinese (zh)
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田邦海
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Fengjie Wujiagou Building Materials Co Ltd
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Fengjie Wujiagou Building Materials Co Ltd
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Abstract

The utility model discloses a full-automatic green brick cutting device, which comprises a workbench, a plurality of conveying rollers with the same structure, a conveying belt and a plurality of door-shaped frames with the same structure, wherein the workbench is provided with a mounting groove, the plurality of conveying rollers are movably arranged in the mounting groove, the conveying belt is sleeved on the plurality of conveying rollers, the plurality of door-shaped frames are movably arranged on the workbench, the plurality of door-shaped frames are provided with a plurality of cutting and adjusting units with the same structure, and the workbench is provided with an auxiliary unit; the beneficial effects of the utility model are that, this cutting device degree of automation is high, and convenient to use has realized the automatic cutout of adobe, the automatically regulated of cutting specification, and can effectively solve wire-electrode cutting and saw cut the problem of the extravagant raw materials and the problem of the good regulation of cutting specification.

Description

Full-automatic green brick cutting equipment
Technical Field
The utility model relates to a gangue brickmaking technical field, especially a full-automatic adobe cutting equipment.
Background
At the present stage, the line cutting and the saw cutting are used for cutting the adobes for the coal gangue brick making, and the line cutting and the saw cutting can bring out a large amount of cutting chips due to the high speed of the saw blade or the steel wire in the contact process with the adobes and generate unnecessary waste of raw materials, so that the cost is increased, and the cut chips are splashed around, so that the intensity of cleaning work of workers is increased, the cutting process is slow, the production efficiency is reduced, the phenomena of unequal cutting intervals and even skew phenomenon exist, the cutting specification is not easy to adjust, a plurality of sets of different devices are generally used for cutting different specifications, the device cost is increased, therefore, the deep research is carried out on the problems, and the tunnel is generated.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problems, designing a full-automatic green brick cutting equipment, solved current technical problem.
Realize above-mentioned purpose the utility model discloses a technical scheme does: a full-automatic green brick cutting device comprises a workbench, a plurality of conveying rollers with the same structure, a conveying belt and a plurality of door-shaped frames with the same structure, wherein the workbench is provided with a mounting groove;
the cutting and adjusting unit includes: the cutting mechanism, the cutter spacing adjusting mechanism, the scraper righting mechanism and the positioning part are arranged on the base;
the auxiliary unit includes: a fixing mechanism and a cleaning mechanism;
the cutting mechanism includes: a plurality of pairs of hydraulic cylinders, cutting knives, connecting pieces, guide chutes and limiting slide bars with the same structure;
the door type frame is characterized in that the upper wall surface of the door type frame is provided with a plurality of mounting holes with the same structure, a plurality of hydraulic cylinders are embedded in the mounting holes, the telescopic ends of the hydraulic cylinders are arranged downwards, the connecting pieces are connected to the lower ends of the telescopic ends of the hydraulic cylinders, the cutting knife is installed on the connecting pieces, the cutting knife edges of the cutting knife.
Cutter interval adjustment mechanism includes: the device comprises a pair of slide rails with the same structure, a pair of slide blocks with the same structure, a rack, an adjusting gear, a servo motor and a limiting plate;
the pair of slide rails is arranged on two sides of the mounting groove, the pair of slide blocks are assembled on the slide rails, the rack is arranged on one side of the pair of slide rails, the pair of slide blocks is fixedly connected with the two downward ends of the door frame, the servo motor is embedded in one of the pair of slide blocks, the adjusting gear is arranged on the driving end of the servo motor and is meshed with the rack, the limiting plate is arranged on the other side of the pair of slide rails, and the other slide block is provided with a fixing component matched with the limiting plate.
The positioning portion includes: the pair of limiting strips with the same structure, the pair of hydraulic rods with the same structure, the pair of sleeves with the same structure, the pair of insertion rods with the same structure and the pair of limiting clamping blocks with the same structure are arranged on the two sides of the sleeve;
the pair of limiting strips are arranged on two sides of the conveying belt, the pair of hydraulic rods are arranged on the workbench, the telescopic ends of the hydraulic rods are vertically upward, the pair of sleeves are sleeved outside the pair of hydraulic rods and are respectively positioned on the front side and the rear side of the mounting groove, the pair of insertion rods are inserted into the pair of sleeves, the lower ends of the insertion rods are connected with the telescopic ends of the pair of hydraulic rods, the pair of limiting fixture blocks are respectively arranged at the upper ends of the pair of insertion rods, and the upper wall surface of the pair of limiting fixture blocks is provided with a clamping groove matched with the pair of.
The scraper righting mechanism comprises: the device comprises a pair of centralizing plates with the same structure, a pair of pressing plates with the same structure and a pair of electric push rods with the same structure;
the pair of electric push rods are vertically and downwards arranged on the door-shaped frame and are respectively positioned at two sides of the cutting knife, the pair of pressing plates are arranged on the telescopic ends of the pair of electric push rods, the lower wall surface of the pair of pressing plates is coated with a stripping film, the pair of centralizing plates are arranged on the pair of pressing plates through a pair of elastic pieces with the same structure and are arranged in a mirror image mode, and the opposite wall surfaces of the centralizing plates are provided with rubber wiping layers.
The fixing mechanism includes: the device comprises two pairs of linear screw rod modules with the same structure, two pairs of adjustable bottom plates with the same structure, two pairs of adjusting bolts with the same structure and two pairs of stop blocks in a shape like a Chinese character 'jiffy';
two pairs adjustable bottom plate installation is on the bottom plate, and mirror image arrangement both sides around the mounting groove respectively to all install adjusting bolt, two pairs on it linear lead screw module is installed in two pairs on the adjustable bottom plate, and all be equipped with the sliding block on it, two pairs propelling movement cylinder is installed in two pairs linear lead screw module top, and its flexible end is connected with the sliding block respectively, two pairs 'the style of calligraphy stopper of' crossing is installed respectively in two pairs on the sliding block of linear lead screw module.
The cleaning mechanism includes: the device comprises a plurality of nozzles with the same structure, a plurality of shunt pipes with the same structure, a water supply pipe, a water tank, a control valve and a pair of gantry trusses with the same structure;
the gantry truss is arranged on the workbench and located outside the gantry frames, the water tank is arranged on the gantry truss, the supporting plates are arranged on the gantry truss and extend towards two sides to be arranged in a mirror image mode, the water supply pipes are arranged on two sides of the water tank, the shunt pipes are arranged below the water supply pipes respectively, the nozzles are embedded in the supporting plates and connected with the shunt pipes respectively, the slope-shaped structures are arranged on two sides of the mounting groove, and the flow collecting component is arranged below the mounting groove.
The fixing assembly includes: the device comprises an extension rod, a clamping block, a spring and a wedge-shaped block;
the limiting plate is provided with a plurality of limiting grooves which are identical in structure, the extension rod is installed on one of the two sliding blocks, the clamping block is installed on the end face of the extension rod, the opening of the clamping block is vertically downward, the spring is installed in the clamping block, and a wedge-shaped block matched with the limiting grooves is assembled on the spring.
The current collecting assembly includes: a collector plate and a collection bottle;
the collecting plate is arranged in the workbench and positioned below the pair of sleeves, the center of the collecting plate is concave, a threaded hole is formed in the center of the collecting plate, and a collecting bottle is connected with the inner thread of the collecting plate.
A display operation screen is installed on one side of the workbench: the display operation screen is used for displaying parameters such as cutting distance and the like and can be manually corrected.
The worktable is an integrally formed stainless steel frame, the lower layer of the worktable is provided with a rectangular box body, and a plurality of support legs with the same structure extend out of four corners of the worktable.
The full-automatic adobe cutting equipment manufactured by the technical scheme of the utility model has the advantages that the cutting device has high automation degree and convenient use, the cutting mechanism is used for cutting adobes, the cutter spacing adjusting mechanism can flexibly change the cutting spacing through the cutting spacing adjusting mechanism to adapt to the cutting of adobes with different specifications, even the cutting of the same adobe is different in specification, and the scraper righting mechanism can carry out axe righting on the process of cutting descent through the scraper righting mechanism and clean the cutter body to fix the adobes, thereby avoiding cutting errors, the positioning part is used for fixing the position of the conveyer belt, and avoiding the conveyer belt from deviating the material belt; the green bricks on the workbench are fixed through the fixing mechanism, so that the situations of deflection and irregular cutting of the green bricks are avoided, and the used equipment is cleaned through the cleaning mechanism, so that the labor intensity of workers is reduced; the automatic cutting of adobe has been realized through above structural cooperation, and can effectively solve the problem of wire-electrode cutting and saw cutting extravagant raw materials and the problem that the cutting specification is not adjusted well.
Drawings
Fig. 1 is the utility model discloses a full-automatic adobe cutting equipment's main view structure schematic diagram.
Fig. 2 is the utility model relates to a full-automatic adobe cutting equipment look sideways at schematic structure diagram.
Fig. 3 is the utility model discloses a full-automatic adobe cutting equipment overlook the structure sketch map.
Fig. 4 is a schematic view of a partially enlarged structure of the full-automatic green brick cutting apparatus shown in fig. 1 according to the present invention.
Fig. 5 is a schematic view of a partially enlarged structure of the full-automatic green brick cutting device shown in fig. 2 according to the present invention.
In the figure: 1. a work table; 2. a conveying roller; 3. a conveyor belt; 4. a gantry frame; 5. a hydraulic cylinder; 6. A cutting knife; 7. a connecting member; 8. a guide chute; 9. a limiting slide bar; 10. a slide rail; 11. a slider; 12. a rack; 13. an adjusting gear; 14. a servo motor; 15. a limiting strip; 16. a hydraulic lever; 17. A sleeve; 18. inserting a rod; 19. a limiting clamping block; 20. a centralizing plate; 21. pressing a plate; 22. an electric push rod; 23. a linear screw rod module; 24. an adjustable base plate; 25. adjusting the bolt; 26. an 'crack' shaped limiting block; 27. a slider; 28. a nozzle; 29. a shunt tube; 30. a water supply pipe; 31. a water tank; 32. a control valve; 33. a gantry truss; 34. an extension rod; 35. a clamping block; 36. a spring; 37. a wedge block; 38. a collector plate; 39. and (6) collecting the bottle.
Detailed Description
The utility model is described in detail with reference to the accompanying drawings, as shown in fig. 1-5, a full-automatic green brick cutting device comprises a workbench 1, a plurality of conveying rollers 2 with the same structure, a conveying belt 3 and a plurality of door-shaped frames 4 with the same structure, wherein the workbench 1 is provided with a mounting groove, the plurality of conveying rollers 2 are movably mounted in the mounting groove, the conveying belt 3 is sleeved on the plurality of conveying rollers 2, the plurality of door-shaped frames 4 are movably mounted on the workbench 1, the plurality of door-shaped frames 4 are provided with a plurality of cutting and adjusting units with the same structure, and the workbench 1 is provided with an auxiliary unit; the cutting and adjusting unit includes: the cutting mechanism, the cutter spacing adjusting mechanism and the scraper righting mechanism; the auxiliary unit includes: a fixing mechanism and a cleaning mechanism; the cutting mechanism includes: a plurality of pairs of hydraulic cylinders 5 with the same structure, cutting knives 6, connecting pieces 7, guide chutes 8 and limiting slide bars 9; the upper wall surface of the door-shaped frame 4 is provided with a plurality of mounting holes with the same structure, a plurality of hydraulic cylinders 5 are embedded in the mounting holes, the telescopic ends of the hydraulic cylinders 5 are arranged downwards, the connecting piece 7 is connected to the lower ends of the telescopic ends of the hydraulic cylinders 5, the cutting knife 6 is arranged on the connecting piece 7, the opening of the cutting knife 6 is vertically downwards and fixed with the connecting piece 7 through a threaded component, a pair of guide chutes 8 in the vertical direction are arranged on two side wall surfaces in the door-shaped frame 4, and a pair of limiting slide bars 9 are embedded in the pair of guide chutes 8 and are respectively connected with two sides of the connecting piece 7; cutter interval adjustment mechanism includes: the device comprises a pair of slide rails 10 with the same structure, a pair of slide blocks 11 with the same structure, a rack 12, an adjusting gear 13, a servo motor 14 and a limiting plate; the pair of slide rails 10 are mounted on two sides of the mounting groove, the pair of slide blocks 11 are assembled on the slide rails, the rack 12 is mounted on one side of the pair of slide rails 10, the pair of slide blocks 11 is fixedly connected with the two downward ends of the door frame 4, the servo motor 14 is embedded in one of the pair of slide blocks 11, the adjusting gear 13 is mounted on the driving end of the servo motor 14 and meshed with the rack 12, the limiting plate is mounted on the other side of the pair of slide rails 10, and the other slide block 11 is provided with a fixing component matched with the limiting plate; the positioning portion includes: a pair of limiting strips 15 with the same structure, a pair of hydraulic rods 16 with the same structure, a pair of sleeves 17 with the same structure, a pair of insertion rods 18 with the same structure and a pair of limiting clamping blocks 19 with the same structure; the pair of limiting strips 15 are arranged on two sides of the conveying belt 3, the pair of hydraulic rods 16 are arranged on the workbench 1, the telescopic ends of the hydraulic rods are vertically upward, the pair of sleeves 17 are sleeved outside the pair of hydraulic rods 16 and are respectively positioned on the front side and the rear side of the mounting groove, the pair of insertion rods 18 are inserted into the pair of sleeves 17, the lower ends of the insertion rods are connected with the telescopic ends of the pair of hydraulic rods 16, the pair of limiting fixture blocks 19 are respectively arranged at the upper ends of the pair of insertion rods 18, and the upper wall surface of the pair of limiting fixture blocks is provided with a clamping groove matched with the pair of; the scraper righting mechanism comprises: a pair of centralizing plates 20 with the same structure, a pair of pressing plates 21 with the same structure and a pair of electric push rods 22 with the same structure; the pair of electric push rods 22 are vertically and downwards arranged on the door-shaped frame 4 and are respectively positioned at two sides of the cutting knife 6, the pair of pressing plates 21 are arranged on the telescopic ends of the pair of electric push rods 22, the lower wall surfaces of the pair of electric push rods are adhered with coating films, the pair of righting plates 20 are arranged on the pair of pressing plates 21 through a pair of elastic pieces with the same structure and are arranged in a mirror image manner, and the opposite wall surfaces of the pair of righting plates are adhered with rubber wiping layers; the fixing mechanism includes: two pairs of linear screw rod modules 23 with the same structure, two pairs of adjustable bottom plates 24 with the same structure, two pairs of adjusting bolts 25 with the same structure and two pairs of stop blocks 26 with the same structure and in a shape like a Chinese character 'jion'; two pairs of adjustable bottom plates 24 are arranged on the bottom plates, are respectively arranged on the front side and the rear side of the mounting groove in a mirror image mode, and are respectively provided with an adjusting bolt 25, two pairs of linear lead screw modules 23 are arranged on the two pairs of adjustable bottom plates 24, and are respectively provided with a sliding block 27, two pairs of pushing cylinders are arranged above the two pairs of linear lead screw modules 23, the telescopic ends of the pushing cylinders are respectively connected with the sliding blocks 27, and two pairs of 'slit' type limiting blocks 26 are respectively arranged on the sliding blocks 27 of the two pairs of linear lead screw modules 23; the cleaning mechanism includes: a plurality of nozzles 28 with the same structure, a plurality of shunt pipes 29 with the same structure, a water supply pipe 30, a water tank 31, a control valve 32 and a pair of gantry trusses 33 with the same structure; the pair of gantry trusses 33 are mounted on the workbench 1 and located outside the plurality of gantry frames 4, the water tank 31 is mounted on the pair of gantry trusses 33, the pair of support plates are mounted on the pair of gantry trusses 33 and extend towards two sides to be arranged in a mirror image manner, the pair of water supply pipes 30 are mounted on two sides of the water tank 31, the plurality of pairs of diversion pipes 29 are respectively mounted below the pair of water supply pipes 30, the plurality of nozzles 28 are embedded in the pair of support plates and are respectively connected with the plurality of diversion pipes 29, slope-shaped structures are arranged on two sides of the mounting groove, and a flow collection component is mounted below the mounting groove; the fixing assembly includes: an extension rod 34, a clamping block 35, a spring 36 and a wedge block 37; a plurality of limiting grooves with the same structure are densely formed in each limiting plate, the extension rod 34 is mounted on the other slide block 11, the clamping block 35 is mounted on the end face of the extension rod 34, the opening of the clamping block is vertical downward, the spring 36 is mounted in the clamping block 35, and a wedge-shaped block 37 matched with the limiting grooves is assembled on the spring; the current collecting assembly includes: a collector plate 38 and a collector bottle 39; the collecting plate 38 is arranged in the workbench 1 and is positioned below the pair of sleeves 17, the center of the collecting plate is concave, the center of the collecting plate 38 is provided with a threaded hole, and the inner thread of the collecting plate is connected with a collecting bottle 39; a display operation screen is installed on one side of the workbench 1: the display operation screen is used for displaying parameters such as cutting distance and the like and can be manually corrected; the workbench 1 is an integrally formed stainless steel frame, the lower layer of the workbench is provided with a rectangular box body, and a plurality of support legs with the same structure extend out of four corners of the workbench.
The automatic cutting and adjusting device is characterized by comprising a workbench 1, a plurality of conveying rollers 2 with the same structure, a conveying belt 3 and a plurality of door-shaped frames 4 with the same structure, wherein the workbench 1 is provided with a mounting groove, the plurality of conveying rollers 2 are movably mounted in the mounting groove, the conveying belt 3 is sleeved on the plurality of conveying rollers 2, the plurality of door-shaped frames 4 are movably mounted on the workbench 1, the plurality of door-shaped frames 4 are provided with a plurality of cutting and adjusting units with the same structure, and the workbench 1 is provided with an auxiliary unit; the cutting and adjusting unit includes: the cutting mechanism, the cutter spacing adjusting mechanism and the scraper righting mechanism; the auxiliary unit includes: a fixing mechanism and a cleaning mechanism; the cutting mechanism includes: a plurality of pairs of hydraulic cylinders 5 with the same structure, cutting knives 6, connecting pieces 7, guide chutes 8 and limiting slide bars 9; the upper wall surface of the door-shaped frame 4 is provided with a plurality of mounting holes with the same structure, a plurality of hydraulic cylinders 5 are embedded in the mounting holes, the telescopic ends of the hydraulic cylinders 5 are arranged downwards, a connecting piece 7 is connected to the lower ends of the telescopic ends of the hydraulic cylinders 5, a cutting knife 6 is arranged on the connecting piece 7, the opening of the cutting knife 6 is vertically downward and fixed with the connecting piece 7 through a threaded component, a pair of guide chutes 8 in the vertical direction are arranged on the two side wall surfaces in the door-shaped frame 4, and a pair of limiting slide bars 9 are embedded in the pair of guide chutes 8 and respectively connected with the two sides of; the cutting device is high in automation degree and convenient to use, the cutting mechanism is used for cutting green bricks, the cutting space adjusting mechanism can flexibly change the cutting space through the cutting space adjusting mechanism so as to adapt to cutting of green bricks with different specifications, even the same green brick is cut into different specifications, and the scraper righting mechanism can be used for carrying out axe righting on the descending process of the cutting knife through the scraper righting mechanism, cleaning the knife body, fixing the green bricks and avoiding cutting errors, the positioning part is used for fixing the position of the conveying belt and avoiding the conveying belt from deviating the material; the green bricks on the workbench are fixed through the fixing mechanism, so that the situations of deflection and irregular cutting of the green bricks are avoided, and the used equipment is cleaned through the cleaning mechanism, so that the labor intensity of workers is reduced; the automatic cutting of adobe has been realized through above structural cooperation, and can effectively solve the problem of wire-electrode cutting and saw cutting extravagant raw materials and the problem that the cutting specification is not adjusted well.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
Example (b): according to the attached figures 1-5 of the specification, the full-automatic green brick cutting equipment comprises a workbench 1, a plurality of conveying rollers 2 with the same structure, a conveying belt 3 and a plurality of door-shaped frames 4 with the same structure, wherein the workbench 1 is provided with a mounting groove, the workbench 1 is an integrally formed stainless steel frame, the lower layer of the workbench is provided with a rectangular box body, a plurality of support legs with the same structure extend out of four corners of the workbench, one side of the workbench 1 is provided with a display operation screen which is used for displaying parameters such as cutting distance and the like and can be manually corrected, the plurality of conveying rollers 2 are movably mounted in the mounting groove, the conveying belt 3 is sleeved on the plurality of conveying rollers 2, the plurality of door-shaped frames 4 are movably mounted on the workbench 1, the plurality of door-shaped frames 4 are provided with a plurality of cutting and adjusting units with the same structure, and the workbench;
the cutting and adjusting unit includes: the cutting mechanism is used for cutting green bricks, the cutter spacing adjusting mechanism is used for adjusting the spacing of the cutting knives 6, the cutting spacing can be flexibly changed by adjusting the spacing to adapt to the cutting of green bricks with different specifications, even the same green brick is cut into different specifications, and the scraper straightening mechanism can be used for carrying out axe straightening on the descending process of the cutting knives 6 through the scraper straightening mechanism, cleaning the knife bodies, fixing the green bricks and avoiding cutting errors, the positioning part is used for fixing the position of the conveying belt 3 and avoiding the deviation of the material belt by the conveying belt 3;
the auxiliary unit includes: the fixing mechanism is used for fixing the green bricks on the workbench 1 through the fixing mechanism, so that the situations of deflection and irregular cutting of the green bricks are avoided, and the cleaning mechanism is used for cleaning the used equipment through the cleaning mechanism, so that the labor intensity of workers is reduced;
the working principle of each mechanism is described separately as follows:
the cutting mechanism includes: a plurality of pairs of hydraulic cylinders 5, cutting knives 6, connecting pieces 7, guide chutes 8 and limiting slide bars 9 with the same structure have the following connection relationship and position relationship;
the upper wall surface of the door-shaped frame 4 is provided with a plurality of mounting holes with the same structure, a plurality of hydraulic cylinders 5 are embedded in the mounting holes, the telescopic ends of the hydraulic cylinders 5 are arranged downwards, a connecting piece 7 is connected to the lower ends of the telescopic ends of the hydraulic cylinders 5, a cutting knife 6 is arranged on the connecting piece 7, the opening of the cutting knife 6 is vertically downward and fixed with the connecting piece 7 through a threaded component, a pair of guide chutes 8 in the vertical direction are arranged on the two side wall surfaces in the door-shaped frame 4, and a pair of limiting slide bars 9 are embedded in the pair of guide chutes 8 and respectively connected with the two sides of;
during the use, open switch conveying roller 2 and drive conveyer belt 3 and rotate, and transport the adobe to the cutting position, hydraulic cylinder 5 on the door type frame 4 work this moment, its flexible end stretches out, and then drive connecting piece 7 and descend, and drive cutting knife 6 in step and descend, the cutting edge of cutting knife 6 cuts into the adobe, under the effect of hydraulic cylinder 5, and then cut the adobe and come, cut to be connected through threaded component with connecting piece 7, can freely dismantle, guide chute 8 except can assisting fixed cutting knife 6 in cutting knife 6 decline in-process simultaneously, and can restrict the minimum decline volume of cutting knife 6, avoid cutting knife 6 to cause the damage to conveyer belt 3, because the cutting device on the door type frame 4 is controlled alone, can control singly cut, also can control wherein a plurality of to cut, therefore, the flexibility has been strengthened.
The positioning portion includes: a pair of limiting strips 15 with the same structure, a pair of hydraulic rods 16 with the same structure, a pair of sleeves 17 with the same structure, a pair of insertion rods 18 with the same structure and a pair of limiting fixture blocks 19 with the same structure, wherein the connection relationship and the position relationship are as follows;
a pair of limiting strips 15 are arranged on two sides of the conveying belt 3, a pair of hydraulic rods 16 are arranged on the workbench 1, the telescopic ends of the hydraulic rods are vertically upward, a pair of sleeves 17 are sleeved outside the pair of hydraulic rods 16 and are respectively positioned on the front side and the rear side of the mounting groove, a pair of insertion rods 18 are inserted into the pair of sleeves 17, the lower ends of the insertion rods are connected with the telescopic ends of the pair of hydraulic rods 16, a pair of limiting fixture blocks 19 are respectively arranged on the upper ends of the pair of insertion rods 18, and the upper wall surface of the limiting fixture blocks is provided with;
the hydraulic rod 16 is controlled to extend out of the telescopic end of the hydraulic rod, the inserted rod 18 on the hydraulic rod is driven to move upwards and extend in the sleeve 17, the limiting fixture block 19 on the hydraulic rod is jacked, the upper end of the limiting fixture block 19 is consistent with the shape of the groove of the limiting strip 15, the conveying belt 3 is limited, a pair of positioning devices is arranged, the front and the back of the positioning devices are synchronously braked, and a green brick is rapidly stopped at a cutting station.
Cutter interval adjustment mechanism includes: the device comprises a pair of slide rails 10 with the same structure, a pair of slide blocks 11 with the same structure, a rack 12, an adjusting gear 13, a servo motor 14 and a limiting plate, wherein the connection relation and the position relation are as follows;
the pair of slide rails 10 are arranged on two sides of the mounting groove, the pair of slide blocks 11 are assembled on the slide rails, the rack 12 is arranged on one side of the pair of slide rails 10, the pair of slide blocks 11 are fixedly connected with the two downward ends of the door frame 4, the servo motor 14 is embedded in one of the slide blocks 11, the adjusting gear 13 is arranged on the driving end of the servo motor 14 and is meshed with the rack 12, the limiting plate is arranged on the other side of the pair of slide rails 10, and the other slide block 11 is provided with a fixing component matched with the limiting plate;
the pair of sliders 11 carries the door-shaped frames 4 to move on the slide rails 10, so that the space between different door-shaped frames 4 is changed, the servo motor 14 drives the adjusting gear 13 to rotate and is meshed with the rack 12, and further drives the servo motor 14 to advance, namely, the sliders 11 are driven to move, and due to the connection of the door-shaped frames 4, the sliders 11 on two sides can move together, and through the independent control arrangement of a plurality of groups of different door-shaped frames 4, the space can be flexibly adjusted, so that the cutting device can adapt to the cutting of green bricks with different specifications, and even the cutting of the same green brick is different in specification;
the fixing assembly includes: the extension rod 34, the clamping block 35, the spring 36 and the wedge block 37 are connected and positioned as follows;
a plurality of limit grooves with the same structure are densely formed in the limit plate, the extension rod 34 is installed on the other slide block 11, the clamping block 35 is installed on the end face of the extension rod 34, the opening of the clamping block is vertical downward, the spring 36 is installed in the clamping block 35, and the wedge-shaped block 37 matched with the limit grooves is assembled on the spring;
through spacing groove and the meshing of wedge 37 on the limiting plate, and then carry out the position to wedge 37 and prescribe a limit to, when the slider 11 of servo motor 14 side moved, through the drive of portal frame 4 for the slider 11 of this side receives the power of same direction, because wedge 37 and spacing groove are the hypotenuse meshing, therefore when its action, can drive wedge 37 and rise, and then extrusion spring 36 to block clamp splice 35 again at new spacing inslot, fix slider 11.
Scraper righting mechanism includes: a pair of centralizing plates 20 with the same structure, a pair of pressing plates 21 with the same structure and a pair of electric push rods 22 with the same structure are connected and positioned as follows;
a pair of electric push rods 22 are vertically and downwards arranged on the door-shaped frame 4 and are respectively positioned at two sides of the cutting knife 6, a pair of pressing plates 21 are arranged on the telescopic ends of the pair of electric push rods 22, the lower wall surfaces of the electric push rods are coated with stripping films, a pair of righting plates 20 are arranged on the pair of pressing plates 21 through a pair of elastic parts with the same structure and are arranged in a mirror image manner, and the opposite wall surfaces of the righting plates are coated with rubber wiping layers;
drive clamp plate 21 through electric putter 22 and descend, fix the adobe of cutting line both sides to it is spacing about providing the space that descends to cutting knife 6, avoid cutting knife 6 crooked, cause the failure of adobe cutting, the elastic component through the left and right sides makes and right board 20 to the central line extrusion, and carry out spacingly to it when cutting knife 6 descends through righting the rubber wipe layer on board 20, and clear up the mud dirt on it when retrieving.
The fixing mechanism includes: two pairs of linear screw rod modules 23 with the same structure, two pairs of adjustable bottom plates 24 with the same structure, two pairs of adjusting bolts 25 with the same structure and two pairs of stop blocks 26 with the same structure and in a shape like a Chinese character 'jion', wherein the connection relationship and the position relationship are as follows;
two pairs of adjustable bottom plates 24 are arranged on the bottom plates and are respectively arranged on the front side and the rear side of the mounting groove in a mirror image manner, adjusting bolts 25 are respectively arranged on the two pairs of adjustable bottom plates 24, two pairs of linear lead screw modules 23 are arranged on the two pairs of adjustable bottom plates 24 and are respectively provided with a sliding block 27, two pairs of pushing cylinders are arranged above the two pairs of linear lead screw modules 23, the telescopic ends of the pushing cylinders are respectively connected with the sliding blocks 27, and two pairs of 'cross' -shaped limiting blocks 26 are respectively arranged on the sliding blocks 27 of the;
the front and back positions of the upper layer of the adjustable bottom plate 24 relative to the lower layer can be adjusted through the adjusting bolts 25, the sliding block 27 is pushed by the pushing cylinder on the sliding block to move on the linear lead screw module, and the limiting blocks 26 shaped like a Chinese character 'jiu' on the sliding block push the sliding block to the center from four corners of the mounting groove, so that the brick blanks are fixed in all directions.
The wiper mechanism includes: a plurality of nozzles 28 with the same structure, a plurality of injection pipes with the same structure, a flow divider, a water tank 31, a control valve 32 and a gantry truss 33, wherein the connection relationship and the position relationship are as follows;
a pair of gantry trusses 33 are arranged on the workbench 1 and positioned outside the plurality of gantry frames 4, a water tank 31 is arranged on the pair of gantry trusses 33, a pair of supporting plates are arranged on the pair of gantry trusses 33 and extend towards two sides to be arranged in a mirror image manner, a pair of water supply pipes 30 are arranged on two sides of the water tank 31, a plurality of shunt pipes 29 are respectively arranged below the pair of water supply pipes 30, a plurality of nozzles 28 are embedded in the pair of supporting plates and are respectively connected with the plurality of shunt pipes 29, slope-shaped structures are arranged on two sides of the mounting groove, and a flow collecting component is;
the whole height of a water tank 31 is raised through a gantry truss 33, whether the water tank 31 injects water into a water supply pipe 30 or not is controlled through a control valve 32, and water in the water supply pipe 29 enters a plurality of branch pipes 29 through the plurality of branch pipes 29 connected with the water supply pipe 30 and is sprayed onto a conveyer belt 3 below and other equipment stained with mud through a plurality of nozzles 28; the collecting plate 38 is installed in the workbench 1 and located below the pair of sleeves 17, the center of the collecting plate is concave, through the shape, liquid flowing down from the installation groove slope-shaped structure is collected in the center of the collecting plate 38, the center of the collecting plate 38 is provided with a threaded hole, the inner thread of the collecting plate is connected with a collecting bottle 39, and the liquid finally converges into the collecting bottle and can be cleaned by opening an access door of the workbench 1.
Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.

Claims (10)

1. A full-automatic green brick cutting device comprises a workbench (1), a plurality of conveying rollers (2) with the same structure, a conveying belt (3) and a plurality of door-shaped frames (4) with the same structure, and is characterized in that a mounting groove is formed in the workbench (1), the plurality of conveying rollers (2) are movably mounted in the mounting groove, the conveying belt (3) is sleeved on the plurality of conveying rollers (2), the plurality of door-shaped frames (4) are movably mounted on the workbench (1), the plurality of door-shaped frames (4) are provided with a plurality of cutting and adjusting units with the same structure, and the workbench (1) is provided with an auxiliary unit;
the cutting and adjusting unit includes: the cutting mechanism, the cutter spacing adjusting mechanism, the scraper righting mechanism and the positioning part are arranged on the base;
the auxiliary unit includes: a fixing mechanism and a cleaning mechanism;
the cutting mechanism includes: a plurality of pairs of hydraulic cylinders (5) with the same structure, a cutting knife (6), a connecting piece (7), a guide chute (8) and a limiting slide bar (9);
the door type frame is characterized in that the upper wall surface of the door type frame (4) is provided with a plurality of mounting holes with the same structure, a plurality of hydraulic cylinders (5) are embedded in the mounting holes, the telescopic ends of the hydraulic cylinders are arranged downwards, the connecting piece (7) is connected to the lower ends of the telescopic ends of the hydraulic cylinders (5), the cutting knife (6) is installed on the connecting piece (7), the opening of the cutting knife (6) is vertically downward and fixed with the connecting piece (7) through a threaded component, a pair of vertical guide sliding grooves (8) are formed in two side wall surfaces in the door type frame (4), and a pair of limiting sliding rods (9) are embedded in the pair of guide sliding grooves (8) and are respectively connected with two sides of the connecting piece (7).
2. The fully automatic green brick cutting apparatus according to claim 1 wherein the cutter spacing adjustment mechanism comprises: the device comprises a pair of slide rails (10) with the same structure, a pair of slide blocks (11) with the same structure, a rack (12), an adjusting gear (13), a servo motor (14) and a limiting plate;
the pair of slide rails (10) are mounted on two sides of the mounting groove, the pair of slide blocks (11) are assembled on the slide rails, the rack (12) is mounted on one side of the pair of slide rails (10), the pair of slide blocks (11) is fixedly connected with the two downward ends of the door frame (4), the servo motor (14) is embedded in one of the pair of slide blocks (11), the adjusting gear (13) is mounted on the driving end of the servo motor (14) and is meshed with the rack (12), the limiting plate is mounted on the other side of the pair of slide rails (10), and the other slide block (11) is provided with a fixing component matched with the limiting plate.
3. The fully automatic green brick cutting apparatus according to claim 2 wherein the positioning portion comprises: a pair of limiting strips (15) with the same structure, a pair of hydraulic rods (16) with the same structure, a pair of sleeves (17) with the same structure, a pair of insertion rods (18) with the same structure and a pair of limiting clamping blocks (19) with the same structure;
the pair of limiting strips (15) are arranged on two sides of the conveying belt (3), the pair of hydraulic rods (16) are arranged on the workbench (1), the telescopic ends of the hydraulic rods are vertically upward, the pair of sleeves (17) are sleeved outside the pair of hydraulic rods (16) and are respectively positioned on the front side and the rear side of the mounting groove, the pair of insertion rods (18) are inserted into the pair of sleeves (17), the lower ends of the insertion rods are connected with the telescopic ends of the pair of hydraulic rods (16), the pair of limiting clamping blocks (19) are respectively arranged at the upper ends of the pair of insertion rods (18), and clamping grooves matched with the pair of limiting strips are formed in the upper wall surface of the insertion rods.
4. The fully automated green brick cutting apparatus according to claim 3 wherein the scraper centering mechanism comprises: a pair of centralizing plates (20) with the same structure, a pair of pressing plates (21) with the same structure and a pair of electric push rods (22) with the same structure;
the pair of electric push rods (22) are vertically and downwards arranged on the door-shaped frame (4) and are respectively positioned at two sides of the cutting knife (6), the pair of pressing plates (21) are arranged on the telescopic ends of the pair of electric push rods (22), the lower wall surface of the pair of electric push rods is coated with a stripping film, the pair of righting plates (20) are arranged on the pair of pressing plates (21) through a pair of elastic pieces with the same structure, the pair of righting plates and the pair of pressing plates are arranged in a mirror image mode, and the opposite wall surfaces of the pair of righting plates are coated with.
5. The fully automatic green brick cutting apparatus according to claim 4 wherein the fixing mechanism comprises: two pairs of linear screw rod modules (23) with the same structure, two pairs of adjustable bottom plates (24) with the same structure, two pairs of adjusting bolts (25) with the same structure and two pairs of 'crack' -shaped limiting blocks (26) with the same structure;
two pairs adjustable bottom plate (24) are installed on the bottom plate, and are respectively mirror image arrangement both sides around the mounting groove to all install adjusting bolt (25), two pairs on it linear lead screw module (23) install in two pairs on adjustable bottom plate (24), and all be equipped with sliding block (27) on it, two pairs of propelling movement cylinders install in two pairs linear lead screw module (23) top, and its flexible end is connected with sliding block (27) respectively, two pairs ' the style of calligraphy stopper (26) of ' dog-bone ' is installed respectively in two pairs on sliding block (27) of linear lead screw module (23).
6. The fully automatic green brick cutting apparatus according to claim 5 wherein the cleaning mechanism comprises: a plurality of nozzles (28) with the same structure, a plurality of shunt pipes (29) with the same structure, a water supply pipe (30), a water tank (31), a control valve (32) and a pair of gantry trusses (33) with the same structure;
the pair of gantry trusses (33) are mounted on the workbench (1) and located on the outer sides of the plurality of gantry frames (4), the water tank (31) is mounted on the pair of gantry trusses (33), the pair of supporting plates are mounted on the pair of gantry trusses (33) and extend towards two sides to be arranged in a mirror image mode, the pair of water supply pipes (30) are mounted on two sides of the water tank (31), the plurality of pairs of flow dividing pipes (29) are mounted below the pair of water supply pipes (30) respectively, the plurality of nozzles (28) are embedded in the pair of supporting plates and connected with the plurality of flow dividing pipes (29) respectively, slope-shaped structures are formed in two sides of the mounting groove, and flow collecting components are mounted below the mounting groove.
7. The fully automated green brick cutting apparatus according to claim 6 wherein the securing assembly comprises: an extension rod (34), a clamping block (35), a spring (36) and a wedge-shaped block (37);
the limiting plate is provided with a plurality of limiting grooves with the same structure in an intensive mode, the extension rod (34) is installed on one of the pair of the sliding blocks (11), the clamping block (35) is installed on the end face of the extension rod (34), the opening of the clamping block is vertically downward, the spring (36) is installed in the clamping block (35), and the wedge-shaped block (37) matched with the limiting grooves is assembled on the spring.
8. The fully automated green brick cutting apparatus according to claim 6 wherein the manifold assembly comprises: a collector plate (38) and a collector bottle (39);
the collecting plate (38) is arranged in the workbench (1) and is positioned below the pair of sleeves (17), the center of the collecting plate is concave, a threaded hole is formed in the center of the collecting plate (38), and a collecting bottle (39) is connected with the inner thread of the collecting plate.
9. The full-automatic green brick cutting equipment according to claim 1, wherein one side of the workbench (1) is provided with a display operation screen: the display operation screen is used for displaying parameters such as cutting distance and the like and can be manually corrected.
10. The full-automatic green brick cutting equipment according to claim 9, characterized in that the working table (1) is an integrally formed stainless steel frame, the lower layer of the working table is provided with a rectangular box body, and a plurality of support legs with the same structure extend out from four corners of the box body.
CN201920502357.8U 2019-04-15 2019-04-15 Full-automatic green brick cutting equipment Expired - Fee Related CN209987140U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920502357.8U CN209987140U (en) 2019-04-15 2019-04-15 Full-automatic green brick cutting equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920502357.8U CN209987140U (en) 2019-04-15 2019-04-15 Full-automatic green brick cutting equipment

Publications (1)

Publication Number Publication Date
CN209987140U true CN209987140U (en) 2020-01-24

Family

ID=69291482

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920502357.8U Expired - Fee Related CN209987140U (en) 2019-04-15 2019-04-15 Full-automatic green brick cutting equipment

Country Status (1)

Country Link
CN (1) CN209987140U (en)

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Granted publication date: 20200124