CN209986884U - Automatic dismantling device for automobile engine with supporting platform mechanism - Google Patents
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Abstract
Description
技术领域technical field
本实用新型属于发动机维修技术领域,更具体地说,特别涉及带有支撑平台机构的汽车发动机自动拆解装置。The utility model belongs to the technical field of engine maintenance, in particular to an automatic dismantling device for an automobile engine with a supporting platform mechanism.
背景技术Background technique
汽车报废后需要拆解,一般按先部件、再零件的拆解次序进行。轿车整体拆解按外壳、保险杠、发动机、变速箱、轮胎、油箱、车架等部件分解。发动机是汽车质量最大的一个部件,在外壳拆解后,可以先把发动机从车架上拆解下来,然后再对发动机上的零件一一进行拆解,由于发动机比较笨重,有时需要多个操作人员同时进行,此时需要用到发动机自动拆解装置,如专利申请书CN201610888507.4中一种汽车发动机自动拆解装置,包括用于举升机构,举升机构两旁均设有支撑架,支撑架上均设有变速箱分离机构,各变速箱分离机构均包括若干第一伸缩机构,各第一伸缩机构均包括第一伸缩部,各第一伸缩部上均设有驱动装置,驱动装置的输出轴上设有主动齿轮,主动齿轮啮合有从动齿轮,从动齿轮的圆心处固设有开口朝向变速箱紧固件的开口棘轮扳手,开口棘轮扳手的扳孔的一侧边缘同心设置有转动凸台;第一伸缩部上固定有固定块,固定块上设有转动凹槽,转动凸台转动连接于转动凹槽中。本发明的有益效果是:劳动强度低,不需耗费体力,拆卸速度快,效率高,省时省力,人力成本低。After the car is scrapped, it needs to be disassembled, generally in the order of parts first, then parts. The overall dismantling of the car is broken down according to the shell, bumper, engine, gearbox, tires, fuel tank, frame and other components. The engine is the most massive part of the car. After the shell is disassembled, the engine can be disassembled from the frame first, and then the parts on the engine can be disassembled one by one. Because the engine is relatively heavy, it sometimes requires multiple operations. At this time, an automatic engine dismantling device is needed, such as an automatic engine dismantling device in the patent application CN201610888507.4, including a lifting mechanism, and the lifting mechanism is provided with support frames on both sides to support The frame is provided with a gearbox separation mechanism, each gearbox separation mechanism includes a plurality of first telescopic mechanisms, each first telescopic mechanism includes a first telescopic portion, and each first telescopic portion is provided with a driving device, and the driving device The output shaft is provided with a driving gear, the driving gear is engaged with a driven gear, an open ratchet wrench with an opening facing the gearbox fastener is fixed at the center of the driven gear, and one side edge of the opening of the open ratchet wrench is concentrically provided with a A rotating boss; a fixed block is fixed on the first telescopic part, a rotating groove is arranged on the fixed block, and the rotating boss is rotatably connected to the rotating groove. The beneficial effects of the invention are: low labor intensity, no need to consume physical strength, fast disassembly speed, high efficiency, time saving and labor saving, and low labor cost.
在发动机自动拆解的过程中,由于自动拆解装置在与发动机接触时,由于进位直接,易将发动机部件顶坏,而且发动机自动拆解的支撑平台如上述专利中采用齿轮传动的方式,由于发动机本身较重,齿轮负荷较大,难以长时间稳定使用。In the process of automatic dismantling of the engine, when the automatic dismantling device is in contact with the engine, the engine parts are easily damaged due to the direct carry position, and the supporting platform for the automatic dismantling of the engine adopts the gear transmission method as in the above-mentioned patent. The engine itself is heavy and the gear load is large, making it difficult to use it stably for a long time.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供带有支撑平台机构的汽车发动机自动拆解装置,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic dismantling device for an automobile engine with a supporting platform mechanism is provided, in order to achieve a more practical purpose.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供带有支撑平台机构的汽车发动机自动拆解装置,以解决在发动机自动拆解的过程中,由于自动拆解装置在与发动机接触时,由于进位直接,易将发动机部件顶坏,而且发动机自动拆解的支撑平台如上述专利中采用齿轮传动的方式,由于发动机本身较重,齿轮负荷较大,难以长时间稳定使用问题。In order to solve the above-mentioned technical problems, the present utility model provides an automatic dismantling device for an automobile engine with a supporting platform mechanism, so as to solve the problem that in the process of automatic dismantling of the engine, when the automatic dismantling device is in contact with the engine, due to the direct carry, it is easy to The engine parts are damaged, and the supporting platform for the automatic disassembly of the engine adopts the gear transmission method as in the above-mentioned patent. Because the engine itself is heavy and the gear load is large, it is difficult to use it stably for a long time.
本实用新型带有支撑平台机构的汽车发动机自动拆解装置的目的与功效,由以下具体技术手段所达成:The purpose and effect of the automatic dismantling device for an automobile engine with a supporting platform mechanism of the present utility model are achieved by the following specific technical means:
带有支撑平台机构的汽车发动机自动拆解装置,包括自动拆解装置主体、底座、行程槽、支撑架、推板、中台板、往返电机、螺杆、升降气缸、导向杆、稳定套、水平气缸、升降台、导轨、套孔、滑块和减震弹簧;Automatic dismantling device for automobile engine with supporting platform mechanism, including automatic dismantling device main body, base, travel groove, support frame, push plate, middle plate, reciprocating motor, screw, lifting cylinder, guide rod, stabilizer sleeve, horizontal Cylinders, lift tables, guide rails, bushings, sliders and shock-absorbing springs;
所述底座水平通过螺栓固定在地面上;所述支撑架的脚板滑动卡接在底座顶部平面上开设的两个相互平行的T型行程槽中;所述支撑架的前后脚板之间固定连接有推板;The base is horizontally fixed on the ground by bolts; the foot plates of the support frame are slidably clamped in two mutually parallel T-shaped stroke grooves opened on the top plane of the base; the front and rear foot plates of the support frame are fixedly connected with push plate;
所述支撑架的顶部平面上通过螺栓固定安装有中台板;所述支撑架的底部平面中部通过螺栓固定安装有升降气缸,且升降气缸的活动端穿过中台板固定连接在上方的升降台的底部平面中部;The top plane of the support frame is fixedly installed with a middle platen by bolts; the middle part of the bottom plane of the support frame is fixedly installed with a lifting cylinder through bolts, and the movable end of the lifting cylinder is fixedly connected to the upper lifting cylinder through the middle platen. the middle of the bottom plane of the table;
所述升降台的顶部平面上纵向固定安装有导轨,而自动拆解装置主体则通过底部平面四角上安装的滑块滑动连接在导轨上;所述升降台的顶部平面的后端固定安装有水平气缸,其水平气缸的活动端固定连接在自动拆解装置主体的底部。A guide rail is fixed longitudinally on the top plane of the lifting table, and the main body of the automatic dismantling device is slidably connected to the guide rail through the sliders installed on the four corners of the bottom plane; the rear end of the top plane of the lifting table is fixedly installed with a horizontal The cylinder, the movable end of the horizontal cylinder is fixedly connected to the bottom of the main body of the automatic dismantling device.
进一步的,所述推板的底部平面恰好与底座的顶部平面相平切,而推板的中部又下凹于底座中部横向开设的凹槽中。Further, the bottom plane of the push plate is just tangent to the top plane of the base, and the middle part of the push plate is concave in the laterally opened groove in the middle part of the base.
进一步的,所述底座的右端中部固定安装有往返电机,而往返电机的联轴器上固定连接的螺杆恰好能够穿过推板的中部,并且螺杆通过轴承环与推板转动相连接。Further, a reciprocating motor is fixedly installed in the middle part of the right end of the base, and the screw rod fixedly connected on the coupling of the reciprocating motor can just pass through the middle part of the push plate, and the screw rod is rotatably connected to the push plate through the bearing ring.
进一步的,所述升降台的底部四角上又垂直向下设置有导向杆,其导向杆穿过中台板顶部平面四角上安装的稳定套滑动连接在支撑架上。Further, guide rods are arranged vertically downward on the bottom four corners of the lifting platform, and the guide rods are slidably connected to the support frame through the stable sleeves installed on the four corners of the top plane of the middle platform.
进一步的,所述导轨上端为圆柱状结构,而导轨的下端则为等腰梯形状结构,其导轨的中部开设有左右贯穿的套孔。Further, the upper end of the guide rail is a cylindrical structure, and the lower end of the guide rail is an isosceles trapezoid structure, and the middle part of the guide rail is provided with a set of holes penetrating left and right.
进一步的,所述导轨的上端柱状结构中套接有减震弹簧,且减震弹簧恰好穿过套孔。Further, a shock-absorbing spring is sleeved in the upper end column structure of the guide rail, and the shock-absorbing spring just passes through the sleeve hole.
进一步的,所述减震弹簧的前端固定连接在靠近前方的滑块的导轨上,而减震弹簧的后端则抵在后方的滑块的前侧壁上。Further, the front end of the shock absorbing spring is fixedly connected to the guide rail near the front sliding block, and the rear end of the shock absorbing spring abuts on the front side wall of the rear sliding block.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
由于支撑架的脚板滑动卡接在底座顶部平面上开设的两个相互平行的T型行程槽中,且推板的底部平面恰好与底座的顶部平面相平切,而推板的中部又下凹于底座中部横向开设的凹槽中,从而使得推板能够在左右移动的过程中紧贴底座进行移动,避免支撑架在移动的过程中卡住或者是侧翻,而且底座的右端中部固定安装有往返电机,而往返电机的联轴器上固定连接的螺杆恰好能够穿过推板的中部,并且螺杆通过轴承环与推板转动相连接,通过往返电机带动螺杆转动,从而能够推动推板带动支撑架部分进行左右移动。Because the foot plate of the support frame is slidably clamped in the two parallel T-shaped travel grooves opened on the top plane of the base, and the bottom plane of the push plate is just tangent to the top plane of the base, and the middle of the push plate is concave. In the grooves opened laterally in the middle of the base, so that the push plate can move close to the base during the left and right movement, so as to avoid the support frame from being stuck or rolled over during the movement, and the middle of the right end of the base is fixedly installed. The reciprocating motor, and the screw fixedly connected on the coupling of the reciprocating motor can just pass through the middle of the push plate, and the screw is connected to the push plate through the bearing ring for rotation, and the reciprocating motor drives the screw to rotate, so as to push the push plate to drive the support The frame part moves left and right.
由于导轨上端为圆柱状结构,而导轨的下端则为等腰梯形状结构,其导轨的中部开设有左右贯穿的套孔,从而能够在起到顺滑移动的目的的同时又能够起到卡位的作用,并且导轨的上端柱状结构中套接有减震弹簧,且减震弹簧恰好穿过套孔,减震弹簧的前端固定连接在靠近前方的滑块的导轨上,而减震弹簧的后端则抵在后方的滑块的前侧壁上,当自动拆解装置主体在水平气缸进行进位时,能够压迫减震弹簧收缩,为自动拆解装置主体与发动机接触时提供软接触的缓冲,加强对发动机的保护。Since the upper end of the guide rail is a cylindrical structure, and the lower end of the guide rail is an isosceles trapezoid structure, the middle part of the guide rail is provided with a sleeve hole that runs through left and right, so that it can achieve the purpose of smooth movement and at the same time can play a card position and the upper end column structure of the guide rail is sleeved with a shock-absorbing spring, and the shock-absorbing spring just passes through the sleeve hole, the front end of the shock-absorbing spring is fixedly connected to the guide rail of the slider near the front, and the rear of the shock-absorbing spring The end rests on the front side wall of the rear slider. When the main body of the automatic dismantling device is carried in the horizontal cylinder, it can press the shock-absorbing spring to contract, providing a soft contact buffer for the main body of the automatic dismantling device and the engine. Strengthen the protection of the engine.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.
附图说明Description of drawings
图1是本实用新型的右前上方轴视结构示意图。FIG. 1 is a schematic structural diagram of the front right upper axial view of the present invention.
图2是本实用新型的左后上方轴视结构示意图。FIG. 2 is a schematic structural diagram of the left rear upper axial view of the present invention.
图3是本实用新型的右视结构示意图。Figure 3 is a schematic view of the structure of the present utility model from the right side.
图4是本实用新型的自动拆解装置主体与升降台相分离状态轴视结构示意图。FIG. 4 is a schematic view of the structure in axial view in the state where the main body of the automatic dismantling device of the present invention is separated from the lifting platform.
图5是本实用新型的图4中放大部分结构示意图。FIG. 5 is a schematic structural diagram of the enlarged part of FIG. 4 of the present invention.
图中,部件名称与附图编号的对应关系为:In the figure, the corresponding relationship between component names and drawing numbers is:
1、自动拆解装置主体;2、底座;201、行程槽;3、支撑架;4、推板;5、中台板;6、往返电机;7、螺杆;8、升降气缸;9、导向杆;10、稳定套;11、水平气缸;12、升降台;13、导轨;1301、套孔;14、滑块;15、减震弹簧。1. Main body of automatic dismantling device; 2. Base; 201. Travel groove; 3. Support frame; 4. Push plate; 5. Middle plate; 6. Reciprocating motor; 7. Screw; 8. Lifting cylinder; 9. Guide Rod; 10, Stabilizing sleeve; 11, Horizontal cylinder; 12, Lifting table; 13, Guide rail; 1301, Sleeve hole; 14, Slider; 15, Shock spring.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" ", "front end", "rear end", "head", "tail" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected integrally; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例:Example:
如附图1至附图5所示:As shown in accompanying
本实用新型提供带有支撑平台机构的汽车发动机自动拆解装置,包括自动拆解装置主体1、底座2、行程槽201、支撑架3、推板4、中台板5、往返电机6、螺杆7、升降气缸8、导向杆9、稳定套10、水平气缸11、升降台12、导轨13、套孔1301、滑块14和减震弹簧15;The utility model provides an automatic dismantling device for an automobile engine with a supporting platform mechanism, which includes an automatic dismantling device
所述底座2水平通过螺栓固定在地面上;所述支撑架3的脚板滑动卡接在底座2顶部平面上开设的两个相互平行的T型行程槽201中;所述支撑架3的前后脚板之间固定连接有推板4;The
所述支撑架3的顶部平面上通过螺栓固定安装有中台板5;所述支撑架3的底部平面中部通过螺栓固定安装有升降气缸8,且升降气缸8的活动端穿过中台板5固定连接在上方的升降台12的底部平面中部;The
所述升降台12的顶部平面上纵向固定安装有导轨13,而自动拆解装置主体1则通过底部平面四角上安装的滑块14滑动连接在导轨13上;所述升降台12的顶部平面的后端固定安装有水平气缸11,其水平气缸11的活动端固定连接在自动拆解装置主体1的底部。A
其中,所述推板4的底部平面恰好与底座2的顶部平面相平切,而推板4的中部又下凹于底座2中部横向开设的凹槽中,从而使得推板4能够在左右移动的过程中紧贴底座2进行移动,避免支撑架3在移动的过程中卡住或者是侧翻。Wherein, the bottom plane of the
其中,所述底座2的右端中部固定安装有往返电机6,而往返电机6的联轴器上固定连接的螺杆7恰好能够穿过推板4的中部,并且螺杆7通过轴承环与推板4转动相连接,通过往返电机6带动螺杆7转动,从而能够推动推板4带动支撑架3部分进行左右移动。The
其中,所述升降台12的底部四角上又垂直向下设置有导向杆9,其导向杆9穿过中台板5顶部平面四角上安装的稳定套10滑动连接在支撑架3上,从而能够使得升降台12在升降的过程中,能够通过导向杆9提供导向定位的目的。Wherein, the bottom four corners of the
其中,所述导轨13上端为圆柱状结构,而导轨13的下端则为等腰梯形状结构,其导轨13的中部开设有左右贯穿的套孔1301,从而能够在起到顺滑移动的目的的同时又能够起到卡位的作用。The upper end of the
其中,所述导轨13的上端柱状结构中套接有减震弹簧15,且减震弹簧15恰好穿过套孔1301。Wherein, a
其中,所述减震弹簧15的前端固定连接在靠近前方的滑块14的导轨13上,而减震弹簧15的后端则抵在后方的滑块14的前侧壁上,当自动拆解装置主体1在水平气缸11进行进位时,能够压迫减震弹簧15收缩,为自动拆解装置主体1与发动机接触时提供软接触的缓冲。The front end of the damping
本实施例的具体使用方式与作用:The specific usage mode and function of this embodiment:
在使用过程中,由于底座2的右端中部固定安装有往返电机6,而往返电机6的联轴器上固定连接的螺杆7恰好能够穿过推板4的中部,并且螺杆7通过轴承环与推板4转动相连接,通过往返电机6带动螺杆7转动,从而能够推动推板4带动支撑架3部分进行左右移动,通过往返电机6带动螺杆7转动,从而能够推动推板4带动支撑架3部分进行左右移动,而通过升降气缸8的升降能够推动升降台12的上下移动;During use, since the
当需要进位拆解时,通过水平气缸11推动自动拆解装置主体1进位,由于导轨13上端为圆柱状结构,而导轨13的下端则为等腰梯形状结构,其导轨13的中部开设有左右贯穿的套孔1301,从而能够在起到顺滑移动的目的的同时又能够起到卡位的作用,且导轨13的上端柱状结构中套接有减震弹簧15,且减震弹簧15恰好穿过套孔1301,并且减震弹簧15的前端固定连接在靠近前方的滑块14的导轨13上,而减震弹簧15的后端则抵在后方的滑块14的前侧壁上,当自动拆解装置主体1在水平气缸11进行进位时,能够压迫减震弹簧15收缩,为自动拆解装置主体1与发动机接触时提供软接触的缓冲。When it is necessary to carry out dismantling, the
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for the design of various embodiments with various modifications as are suited to the particular use.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116749127A (en) * | 2023-08-18 | 2023-09-15 | 国营川西机器厂 | Decomposing device and decomposing method for locating pin in aircraft engine parking switch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116749127A (en) * | 2023-08-18 | 2023-09-15 | 国营川西机器厂 | Decomposing device and decomposing method for locating pin in aircraft engine parking switch |
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