CN209977218U - Oil injection and splash mixed lubrication system of integral high-speed gear box - Google Patents
Oil injection and splash mixed lubrication system of integral high-speed gear box Download PDFInfo
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Abstract
本实用新型公开了整体式高速齿轮箱的喷油和飞溅混合润滑系统,包括箱体和箱盖,所述箱体和箱盖共同拼接组成完整的润滑箱,所述箱体的内部设有驱动齿轮、第一从动齿轮和第二从动齿轮,所述驱动齿轮的转轴通过两个第一轴承转动连接在箱体的侧板上,所述驱动齿轮的转轴外接驱动设备,所述第一从动齿轮的转轴通过两个第二轴承转动连接在箱体的侧板上。本方案中齿轮箱的驱动齿轮可同时带动两个从动齿轮转动,大大的提高了传动效率,同时可对各个齿轮之间的啮合点进行全面的润滑,并通过设置月牙形接油箱与箱体内连接管接通,可对溅落的润滑油进行收集,并持续的对驱动齿轮进行浸没式润滑,增加润滑油与驱动齿轮的接触面积,极大的提高了润滑效果。
The utility model discloses an oil injection and splash mixed lubrication system of an integral high-speed gear box, which comprises a box body and a box cover. The box body and the box cover are spliced together to form a complete lubricating box, and a drive is arranged inside the box body. A gear, a first driven gear and a second driven gear, the rotating shaft of the driving gear is rotatably connected to the side plate of the box body through two first bearings, the rotating shaft of the driving gear is externally connected to a driving device, and the first The rotating shaft of the driven gear is rotatably connected to the side plate of the box body through two second bearings. In this scheme, the driving gear of the gearbox can drive the two driven gears to rotate at the same time, which greatly improves the transmission efficiency, and can lubricate the meshing points between the gears comprehensively. When the connecting pipe is connected, the splashed lubricating oil can be collected, and the driving gear can be continuously lubricated by immersion, which increases the contact area between the lubricating oil and the driving gear, and greatly improves the lubricating effect.
Description
技术领域technical field
本实用新型涉及风机压缩机技术领域,尤其涉及整体式高速齿轮箱的喷油和飞溅混合润滑系统。The utility model relates to the technical field of fans and compressors, in particular to an oil injection and splash mixed lubrication system of an integral high-speed gearbox.
背景技术Background technique
风机和压缩机通过驱动设备或者驱动系统进行驱动,驱动设备齿轮箱中的驱动齿轮与从动齿轮啮合时,其啮合处需要进行润滑以降低齿轮之间的磨损,同时亦达到降温的效果。Fans and compressors are driven by driving equipment or driving system. When the driving gear in the gear box of the driving equipment meshes with the driven gear, the meshing part needs to be lubricated to reduce the wear between the gears and also achieve the effect of cooling.
现有技术中的齿轮箱存在着如下的缺点:齿轮箱的驱动端仅仅可以带动一个从动齿轮转动,因此传动效率较为低下,同时齿轮箱内只喷油润滑,各个齿轮的润滑效果不足,喷油润滑油只能回收集中在齿轮箱的底部,无法对驱动齿轮进行充分的润滑,使得润滑油利用率低,因此需要进行改进。The gear box in the prior art has the following disadvantages: the driving end of the gear box can only drive one driven gear to rotate, so the transmission efficiency is relatively low, and at the same time, only oil is sprayed for lubrication in the gear box, and the lubrication effect of each gear is insufficient. The oil and lubricating oil can only be recovered and concentrated at the bottom of the gear box, and the driving gear cannot be fully lubricated, which makes the lubricating oil utilization rate low, so it needs to be improved.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在齿轮箱的驱动端仅仅可以带动一个从动齿轮转动,因此传动效率较为低下,同时齿轮箱内只喷油润滑,各个齿轮的润滑效果不足,喷油润滑油只能回收集中在齿轮箱的底部,无法对驱动齿轮进行充分的润滑,使得润滑油利用率低的缺点,而提出的整体式高速齿轮箱的喷油和飞溅混合润滑系统。The purpose of this utility model is to solve the problem that the drive end of the gear box in the prior art can only drive one driven gear to rotate, so the transmission efficiency is relatively low, and at the same time, only oil is sprayed in the gear box for lubrication, and the lubrication effect of each gear is insufficient. The oil and lubricating oil can only be recovered and concentrated at the bottom of the gearbox, and the driving gear cannot be fully lubricated, which makes the utilization rate of lubricating oil low.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
整体式高速齿轮箱的喷油和飞溅混合润滑系统,包括箱体和箱盖,所述箱体和箱盖共同拼接组成完整的润滑箱,所述箱体的内部设有驱动齿轮、第一从动齿轮和第二从动齿轮,所述驱动齿轮的转轴通过两个第一轴承转动连接在箱体的侧板上,所述驱动齿轮的转轴外接驱动设备,所述第一从动齿轮的转轴通过两个第二轴承转动连接在箱体的侧板上,所述第二从动齿轮的转轴通过两个第三轴承转动连接在箱体的侧板上,所述第一从动齿轮和第二从动齿轮分别对称分布在驱动齿轮的两侧并同时与驱动齿轮啮合,所述驱动齿轮的下侧设有月牙形接油箱,所述驱动齿轮的底部延伸至月牙形接油箱的槽口内,所述箱体的两侧对称安装有第一法兰接口和第二法兰接口;The oil injection and splash mixed lubrication system of the integral high-speed gearbox includes a box body and a box cover. The box body and the box cover are spliced together to form a complete lubrication box. The inside of the box body is provided with a drive gear, a first slave A driving gear and a second driven gear, the rotating shaft of the driving gear is rotatably connected to the side plate of the box body through two first bearings, the rotating shaft of the driving gear is externally connected to a driving device, and the rotating shaft of the first driven gear It is rotatably connected to the side plate of the box body through two second bearings, and the rotating shaft of the second driven gear is rotatably connected to the side plate of the box body through two third bearings. The two driven gears are symmetrically distributed on both sides of the driving gear and mesh with the driving gear at the same time. The lower side of the driving gear is provided with a crescent-shaped oil receiving tank, and the bottom of the driving gear extends into the notch of the crescent-shaped oil receiving tank. The two sides of the box body are symmetrically installed with a first flange interface and a second flange interface;
所述第一法兰接口靠近驱动齿轮的一侧安装有第一主管,且第一主管延伸至箱体的内部,所述第二法兰接口靠近驱动齿轮的一侧安装有第二主管,且第二主管延伸至箱体的内部,所述第一主管和第二主管的底壁上均安装有连接管,所述连接管呈U形结构,所述连接管的底部位于月牙形接油箱的下侧,所述月牙形接油箱的底壁上通过支管与连接管连通,所述第一主管的顶壁上安装有第一喷油主管,所述第一喷油主管向箱盖的内部弯折并延伸至驱动齿轮和第一从动齿轮上侧的啮合点,所述第一喷油主管靠近驱动齿轮的一端安装有第一喷油横管,所述第一喷油横管的底壁上开设有多个第一喷油孔,所述第二主管的顶壁上安装有第二喷油主管,所述第二喷油主管向驱动齿轮的一侧弯折并延伸至驱动齿轮和第二从动齿轮下侧的啮合点,所述第二喷油主管靠近驱动齿轮的一端安装有第二喷油横管,所述第二喷油横管的顶壁上开设有多个第二喷油孔。A first main pipe is installed on the side of the first flange interface close to the driving gear, and the first main pipe extends to the inside of the box body, and a second main pipe is installed on the side of the second flange interface close to the driving gear, and The second main pipe extends to the inside of the tank, and connecting pipes are installed on the bottom walls of the first and second main pipes. The connecting pipes have a U-shaped structure, and the bottoms of the connecting pipes are located at the bottom of the crescent-shaped fuel tank. On the lower side, the bottom wall of the crescent-shaped fuel tank is communicated with the connecting pipe through a branch pipe, a first fuel injection pipe is installed on the top wall of the first main pipe, and the first fuel injection pipe is bent toward the inside of the tank cover. It is folded and extended to the meshing point on the upper side of the driving gear and the first driven gear. The end of the first fuel injection main pipe close to the driving gear is installed with a first fuel injection transverse pipe, and the bottom wall of the first fuel injection transverse pipe is installed. A plurality of first oil injection holes are opened on the top wall, and a second oil injection main pipe is installed on the top wall of the second main pipe. The second oil injection main pipe is bent to one side of the driving gear and extends to the driving gear and the first main pipe. The meshing point on the lower side of the two driven gears, the second fuel injection pipe is installed at one end of the second fuel injection main pipe close to the driving gear, and the top wall of the second fuel injection transverse pipe is provided with a plurality of second fuel injection pipes. oil hole.
优选地,所述第一主管的顶壁上对称安装有两个第一弯管和两个第二弯管,两个所述第一弯管远离第一主管的一端分别对第一从动齿轮的两个第二轴承喷注润滑油,两个所述第二弯管远离第一主管的一端分别对驱动齿轮的两个第一轴承喷注润滑油。Preferably, two first curved pipes and two second curved pipes are symmetrically mounted on the top wall of the first main pipe, and the ends of the two first curved pipes away from the first main pipe are opposite to the first driven gear respectively. The two second bearings of the two second bearings are sprayed with lubricating oil, and the ends of the two second elbows away from the first main pipe are respectively sprayed with lubricating oil on the two first bearings of the driving gear.
优选地,所述第二主管的顶壁上对称安装有两个第三弯管,两个所述第三弯管远离第二主管的一端分别对第二从动齿轮的两个第三轴承喷注润滑油。Preferably, two third elbows are symmetrically installed on the top wall of the second main pipe, and the ends of the two third elbows away from the second main pipe respectively spray the two third bearings of the second driven gear Add lubricating oil.
相比于现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
本方案中齿轮箱的驱动齿轮可同时带动两个从动齿轮转动,大大的提高了传动效率,同时可对各个齿轮之间的啮合点进行全面的润滑,并通过设置月牙形接油箱与箱体内连接管接通,可对溅落的润滑油进行收集,并持续的对驱动齿轮进行浸没式润滑,增加润滑油与驱动齿轮的接触面积,极大的提高了润滑效果。In this scheme, the driving gear of the gearbox can drive two driven gears to rotate at the same time, which greatly improves the transmission efficiency, and can lubricate the meshing points between the gears comprehensively. When the connecting pipe is connected, the splashed lubricating oil can be collected, and the driving gear can be continuously lubricated by immersion, which increases the contact area between the lubricating oil and the driving gear, and greatly improves the lubricating effect.
附图说明Description of drawings
图1为本实用新型提出的整体式高速齿轮箱的喷油和飞溅混合润滑系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the oil injection and splash mixed lubrication system of the integrated high-speed gearbox proposed by the utility model;
图2为本实用新型提出的整体式高速齿轮箱的喷油和飞溅混合润滑系统的A部分结构的放大图。FIG. 2 is an enlarged view of the structure of part A of the oil injection and splash mixed lubrication system of the integrated high-speed gearbox proposed by the utility model.
图中:1箱体、2箱盖、3驱动齿轮、4第一从动齿轮、5第二从动齿轮、6第一法兰接口、7第二法兰接口、8第一主管、9第二主管、10连接管、11月牙形接油箱、12支管、13第一喷油主管、14第一喷油横管、15第二喷油主管、16第二喷油横管、17第一弯管、18第二弯管、19第三弯管。In the figure: 1 box body, 2 box cover, 3 drive gear, 4 first driven gear, 5 second driven gear, 6 first flange interface, 7 second flange interface, 8 first main pipe, 9 first 2 main pipes, 10 connecting pipes, 11 crescent fuel tanks, 12 branch pipes, 13 first fuel injection pipes, 14 first fuel injection pipes, 15 second fuel injection pipes, 16 second fuel injection pipes, 17 first bends tube, 18 second elbow, 19 third elbow.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-2,整体式高速齿轮箱的喷油和飞溅混合润滑系统,包括箱体1和箱盖2,箱体1和箱盖2共同拼接组成完整的润滑箱,箱体1的内部设有驱动齿轮3、第一从动齿轮4和第二从动齿轮5,驱动齿轮3的转轴通过两个第一轴承转动连接在箱体1的侧板上,驱动齿轮3的转轴外接驱动设备,第一从动齿轮4的转轴通过两个第二轴承转动连接在箱体1的侧板上,第二从动齿轮5的转轴通过两个第三轴承转动连接在箱体1的侧板上,第一从动齿轮4和第二从动齿轮5 分别对称分布在驱动齿轮3的两侧并同时与驱动齿轮3啮合,驱动齿轮3的下侧设有月牙形接油箱11,驱动齿轮3的底部延伸至月牙形接油箱11的槽口内,箱体1的两侧对称安装有第一法兰接口6和第二法兰接口7。Referring to Figure 1-2, the oil injection and splash mixed lubrication system of the integral high-speed gearbox includes a
驱动齿轮3外接驱动设备,从而带动第一从动齿轮4和第二从动齿轮5同时转动,第一法兰接口6和第二法兰接口7均可分别外接喷射设备,以便注入润滑油。The
第一法兰接口6靠近驱动齿轮3的一侧安装有第一主管8,且第一主管8延伸至箱体1的内部,第二法兰接口7靠近驱动齿轮3的一侧安装有第二主管9,且第二主管9延伸至箱体1的内部,第一主管 8和第二主管9的底壁上均安装有连接管10,连接管10呈U形结构,连接管10的底部位于月牙形接油箱11的下侧,月牙形接油箱11的底壁上通过支管12与连接管10连通,第一主管8的顶壁上安装有第一喷油主管13,第一喷油主管13向箱盖2的内部弯折并延伸至驱动齿轮3和第一从动齿轮4上侧的啮合点,第一喷油主管13靠近驱动齿轮3的一端安装有第一喷油横管14,第一喷油横管14的底壁上开设有多个第一喷油孔,第二主管9的顶壁上安装有第二喷油主管15,第二喷油主管15向驱动齿轮3的一侧弯折并延伸至驱动齿轮3和第二从动齿轮5下侧的啮合点,第二喷油主管15靠近驱动齿轮3的一端安装有第二喷油横管16,第二喷油横管16的顶壁上开设有多个第二喷油孔。A first main pipe 8 is installed on the side of the first flange interface 6 close to the
第一主管8的顶壁上对称安装有两个第一弯管17和两个第二弯管18,两个第一弯管17远离第一主管8的一端分别对第一从动齿轮 4的两个第二轴承喷注润滑油,两个第二弯管18远离第一主管8的一端分别对驱动齿轮3的两个第一轴承喷注润滑油。Two
第二主管9的顶壁上对称安装有两个第三弯管19,两个第三弯管19远离第二主管9的一端分别对第二从动齿轮5的两个第三轴承喷注润滑油。Two third elbows 19 are symmetrically installed on the top wall of the second main pipe 9 , and the ends of the two third elbows 19 away from the second main pipe 9 respectively inject lubrication to the two third bearings of the second driven
根据操作需求,将第一法兰接口6或者第二法兰接口7单独连接喷油设备,润滑油在第一主管8、第二主管9和连接管10之间流动,第一主管8可通过第一喷油主管13和第一喷油横管对驱动齿轮3和第一从动齿轮4的啮合点喷射润滑油,第二主管9可通过第二喷油主管15和第二喷油横管16对驱动齿轮3和第二从动齿轮5的啮合点喷射润滑油,第一主管8可通过第一弯管17对第一从动齿轮4的两个第二轴承喷注润滑油,第一主管8可通过第二弯管18对驱动齿轮3 的两个第一轴承喷注润滑油,第二主管9可通过第三弯管19对第二从动齿轮5的两个第三轴承喷注润滑油,溅落在月牙形接油箱11内的润滑油可对驱动齿轮3进行浸没式润滑,增加润滑效果。According to the operation requirements, connect the first flange interface 6 or the second flange interface 7 to the fuel injection equipment separately, the lubricating oil flows between the first main pipe 8, the second main pipe 9 and the connecting
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109973635A (en) * | 2019-04-28 | 2019-07-05 | 南京创力传动机械有限公司 | The oil spout and splashing mixed lubrication system of monoblock type high-speed gear box |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109973635A (en) * | 2019-04-28 | 2019-07-05 | 南京创力传动机械有限公司 | The oil spout and splashing mixed lubrication system of monoblock type high-speed gear box |
| CN109973635B (en) * | 2019-04-28 | 2024-06-04 | 南京创力传动机械有限公司 | Oil injection and splash mixed lubrication system of integral high-speed gear box |
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Granted publication date: 20200121 |
