CN209970833U - Plastic tubing material cutting machine - Google Patents

Plastic tubing material cutting machine Download PDF

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CN209970833U
CN209970833U CN201822118252.0U CN201822118252U CN209970833U CN 209970833 U CN209970833 U CN 209970833U CN 201822118252 U CN201822118252 U CN 201822118252U CN 209970833 U CN209970833 U CN 209970833U
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servo motor
rotating shaft
air cylinder
cutting machine
protective cover
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李虎
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Jiangsu Baopeng Technology Pipe Co Ltd
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Jiangsu Baopeng Technology Pipe Co Ltd
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Abstract

本实用新型公开了一种塑料管材料切割机,包括操作台,所述操作台上方的一端安装有第二气缸,且第二气缸的输出端连接有第二伺服电机,所述操作台上方位于的内侧安装有防护罩,所述第二伺服电机的输出端转动连接有贯穿至防护罩内部的旋转轴,且旋转轴的末端连接有切割刀,所述操作台的上方位于防护罩的内部安装有第一气缸。本实用新型通过设置的第二气缸、夹板代替了手动按压,通过设置的第三伺服电机转动滚轮,代替了手动上料,通过设置的第二伺服电机使切割刀转动,通过安装的第一气缸使切割刀自动切割,代替了人工切割,通过转动安装的三角形下料台,使切割好的管材滚落至一旁的落料口,提高自动化,降低切割过程中的安全隐患。

Figure 201822118252

The utility model discloses a plastic pipe material cutting machine, comprising an operation table, one end above the operation table is installed with a second air cylinder, and an output end of the second air cylinder is connected with a second servo motor, the upper part of the operation table is located at the top of the operation table. A protective cover is installed on the inner side of the protective cover, the output end of the second servo motor is rotatably connected with a rotating shaft that penetrates into the interior of the protective cover, and the end of the rotating shaft is connected with a cutting knife, and the upper part of the operating table is installed inside the protective cover There is the first cylinder. The utility model replaces manual pressing by the arranged second air cylinder and splint, the roller is rotated by the arranged third servo motor, instead of manual feeding, the cutting knife is rotated by the arranged second servo motor, and the first air cylinder is arranged by the arranged first air cylinder. The cutting knife is automatically cut instead of manual cutting. By rotating the installed triangular unloading table, the cut pipe is rolled to the side of the blanking port, which improves automation and reduces the safety hazard in the cutting process.

Figure 201822118252

Description

一种塑料管材料切割机A plastic pipe material cutting machine

技术领域technical field

本实用新型涉及塑料管材加工领域,具体为一种塑料管材料切割机。The utility model relates to the field of plastic pipe material processing, in particular to a plastic pipe material cutting machine.

背景技术Background technique

塑料管材是高科技复合而成的化学材料,化学材料是继钢材、木材、水泥之后,当代新兴的第四大类新型建筑材料,塑料管材与传统的铸铁管、水泥管等管道相比,具有节能节材、环保、轻质高强耐腐蚀等优点,塑料管切割机是塑料管件加工过程中不可缺少的设备,其主要功能是将塑料管材进行切段。Plastic pipes are chemical materials made of high-tech composites. Chemical materials are the fourth new type of building materials emerging today after steel, wood and cement. Compared with traditional cast iron pipes, cement pipes and other pipes, plastic pipes have a With the advantages of energy saving and material saving, environmental protection, light weight, high strength and corrosion resistance, the plastic pipe cutting machine is an indispensable equipment in the processing of plastic pipe fittings. Its main function is to cut plastic pipes into sections.

市场上现有的塑料管材切割机大多需要人工握住切割机的一端,手动按压住待切割的管材对塑料管材进行切割,然后手动将切割好的管材推出,导致切割过程费力,自动化程度较低,且一不留神可能会切到手,存在着极大的安全隐患,切割过程产生的废屑不容易被清理干净,废屑随着空气飘散对工作环境造成一定的污染。Most of the existing plastic pipe cutting machines on the market need to manually hold one end of the cutting machine, manually press the pipe to be cut to cut the plastic pipe, and then manually push out the cut pipe, resulting in laborious cutting process and relatively low degree of automation. It is not easy to clean up the waste chips generated during the cutting process, and the waste chips will pollute the working environment with the air.

实用新型内容Utility model content

本实用新型的目的在于提供一种塑料管材料切割机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a plastic pipe material cutting machine to solve the problems raised in the above-mentioned background art.

为实现上述目的,本实用新型提供如下技术方案:一种塑料管材料切割机,包括操作台,所述操作台上方的一端安装有第二气缸,且第二气缸的输出端连接有第二伺服电机,所述操作台上方位于第二气缸的内侧安装有防护罩,所述第二伺服电机的输出端转动连接有贯穿至防护罩内部的旋转轴,且旋转轴的末端连接有切割刀,所述操作台的上方位于防护罩的内部安装有第一气缸,所述第一气缸的输出端连接有夹板,所述操作台上方远离第二气缸的一端安装有支撑架,且支撑架的数目为两组,两组所述支撑架的内侧皆转动连接有滚轴,所述滚轴的数量为四组,且其中一组滚轴与第三伺服电机的输出端连接,所述操作台的内部安装有下料机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a plastic pipe material cutting machine, comprising an operating table, one end above the operating table is installed with a second air cylinder, and the output end of the second air cylinder is connected with a second servo Motor, a protective cover is installed on the inner side of the second cylinder above the operating table, the output end of the second servo motor is rotatably connected with a rotating shaft that penetrates into the inside of the protective cover, and the end of the rotating shaft is connected with a cutting knife, so A first cylinder is installed inside the protective cover above the operation table, a splint is connected to the output end of the first cylinder, and a support frame is installed at the end of the operation table away from the second cylinder, and the number of the support frames is Two groups of rollers are rotatably connected to the inner sides of the support frames of the two groups. The number of the rollers is four groups, and one group of rollers is connected to the output end of the third servo motor. A blanking mechanism is installed.

优选地,所述下料机构由第一支撑架、转轴、下料台、皮带、第一伺服电机和第二支撑架构成,所述第一支撑架和第二支撑架的上方内侧皆转动连接有转轴,且转轴中间位置处转动连接有下料台,所述第二支撑架的下方一侧安装有第一伺服电机,所述第一伺服电机的输出端与皮带的一端转动连接,且皮带的另一端与转轴转动连接。Preferably, the feeding mechanism is composed of a first supporting frame, a rotating shaft, a feeding table, a belt, a first servo motor and a second supporting frame, and the upper and inner sides of the first supporting frame and the second supporting frame are all rotatably connected There is a rotating shaft, and the middle position of the rotating shaft is rotatably connected with a feeding table, a first servo motor is installed on the lower side of the second support frame, the output end of the first servo motor is rotatably connected with one end of the belt, and the belt The other end is rotatably connected with the shaft.

优选地,所述操作台上方靠近下料台的一端设置有落料口。Preferably, a blanking port is provided at one end of the operation table above the operation table close to the unloading table.

优选地,所述下料台的横截面呈三角形。Preferably, the cross section of the unloading table is triangular.

优选地,所述夹板的表面设置有海绵层,且夹板呈弧形。Preferably, the surface of the splint is provided with a sponge layer, and the splint is arc-shaped.

优选地,所述滚轴的横截面为“工”字型。Preferably, the cross section of the roller is an "I" shape.

与现有技术相比,本实用新型的有益效果是:本实用新型通过设置的第二气缸、夹板代替了手动按压,通过设置的第三伺服电机转动滚轮,代替了手动上料,通过设置的第二伺服电机使切割刀转动,通过安装的第一气缸使切割刀自动切割,代替了人工切割,通过转动安装的三角形下料台,使切割好的管材滚落至一旁的落料口,提高自动化,降低切割过程中的安全隐患,通过设置的防护罩使废屑被集中处理,降低环境污染。Compared with the prior art, the beneficial effects of the present utility model are: the utility model replaces the manual pressing by the provided second cylinder and the splint, the roller is rotated by the provided third servo motor instead of manual feeding, and the provided The second servo motor makes the cutting knife rotate, and the first air cylinder installed makes the cutting knife automatically cut, instead of manual cutting. Automation reduces safety hazards in the cutting process, and the set protective cover enables the waste to be centrally processed to reduce environmental pollution.

附图说明Description of drawings

图1为本实用新型的截面图;1 is a cross-sectional view of the utility model;

图2为本实用新型的下料机构结构示意图;Fig. 2 is the structural representation of the blanking mechanism of the utility model;

图3为本实用新型的局部结构示意图;Fig. 3 is the partial structure schematic diagram of the utility model;

图4为本实用新型的上料部分示意图;Fig. 4 is the schematic diagram of the feeding part of the utility model;

图5为本实用新型的操作台俯视图;Fig. 5 is the top view of the operating table of the utility model;

图6为本实用新型的夹板外形图。Figure 6 is an outline view of the splint of the present invention.

图中:1、操作台;2、下料机构;201、第一支撑架;202、转轴;203、下料台;204、皮带;205、第一伺服电机;206、第二支撑架;3、第一气缸;4、第二气缸;5、第二伺服电机;6、防护罩;7、切割刀;8、夹板;9、滚轴;10、支撑架;11、第三伺服电机;12、落料口。In the figure: 1, the operation table; 2, the feeding mechanism; 201, the first supporting frame; 202, the rotating shaft; 203, the feeding table; 204, the belt; 205, the first servo motor; 206, the second supporting frame; 3 , the first cylinder; 4, the second cylinder; 5, the second servo motor; 6, the protective cover; 7, the cutting knife; 8, the splint; 9, the roller; 10, the support frame; 11, the third servo motor; 12 , Blanking port.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-6,一种塑料管材料切割机,包括操作台1,操作台1上方的一端安装有第二气缸4,第二气缸4的输出端连接有第二伺服电机5,操作台1上方位于第二气缸4的内侧安装有防护罩6,第二伺服电机5的输出端转动连接有贯穿至防护罩6内部的旋转轴,旋转轴的末端连接有切割刀7,操作台1的上方位于防护罩6的内部安装有第一气缸3,第一气缸3的输出端连接有夹板8,操作台1上方远离第二气缸4的一端安装有支撑架10,支撑架10的数目为两组,两组支撑架10的内侧皆转动连接有滚轴9,滚轴9的数量为四组,其中一组滚轴9与第三伺服电机11的输出端连接,操作台1的内部安装有下料机构2。Please refer to Figures 1-6, a plastic pipe material cutting machine, including an operation table 1, a second cylinder 4 is installed at one end above the operation table 1, and the output end of the second cylinder 4 is connected with a second servo motor 5, the operation table A protective cover 6 is installed on the inner side of the second cylinder 4 above the 1, the output end of the second servo motor 5 is rotatably connected with a rotating shaft that penetrates into the interior of the protective cover 6, and the end of the rotating shaft is connected with a cutting knife 7. The first cylinder 3 is installed in the interior of the protective cover 6 above, the output end of the first cylinder 3 is connected with a splint 8, and the end of the operation table 1 away from the second cylinder 4 is installed with a support frame 10, and the number of the support frame 10 is two. Group, the inner side of the two groups of support frames 10 are all rotatably connected with rollers 9, the number of rollers 9 is four groups, one group of rollers 9 is connected with the output end of the third servo motor 11, and the inside of the operating table 1 is installed with Blanking mechanism 2.

请着重参阅图1、图2,下料机构2由第一支撑架201、转轴202、下料台203、皮带204、第一伺服电机205和第二支撑架206构成,第一支撑架201和第二支撑架206的上方内侧皆转动连接有转轴202,转轴202中间位置处转动连接有下料台203,第二支撑架206的下方一侧安装有第一伺服电机205,第一伺服电机205的输出端与皮带204的一端转动连接,皮带204的另一端与转轴202转动连接,通过安装的下料机构2提高切割机的自动化流程。Please refer to FIG. 1 and FIG. 2 , the unloading mechanism 2 is composed of a first support frame 201, a rotating shaft 202, a blanking table 203, a belt 204, a first servo motor 205 and a second support frame 206. The first support frame 201 and A rotating shaft 202 is rotatably connected to the upper and inner sides of the second supporting frame 206 , and a feeding table 203 is rotatably connected to the middle position of the rotating shaft 202 . A first servo motor 205 is installed on the lower side of the second supporting frame 206 . The first servo motor 205 The output end of the belt 204 is rotatably connected with one end of the belt 204, and the other end of the belt 204 is rotatably connected with the rotating shaft 202, and the automatic flow of the cutting machine is improved by the installed blanking mechanism 2.

请着重参阅图5,操作台1上方靠近下料台203的一端设置有落料口12,通过设置的落料口12,可代替手动下料。Please refer to FIG. 5 , a blanking port 12 is provided at one end of the operation table 1 near the unloading table 203 , and the blanking port 12 can replace the manual blanking.

请着重参阅图3,下料台203的横截面呈三角形,三角形的下料台203使落料、切割的过程连续自动化。Please refer to FIG. 3 , the cross section of the unloading table 203 is triangular, and the triangular unloading table 203 makes the process of blanking and cutting continuously automated.

请着重参阅图6,夹板8的表面设置有海绵层,夹板8呈弧形,通过设置的弧形夹板8,使管材在被夹住的同时又不会被夹坏。Please refer to FIG. 6 , the surface of the splint 8 is provided with a sponge layer, the splint 8 is arc-shaped, and the curved splint 8 is arranged to prevent the pipe from being clamped while being clamped.

请着重参阅图4、图5,滚轴9的横截面为“工”字型,通过设置“工”字型的滚轴9,便于滚动塑料管材。Please refer to Fig. 4 and Fig. 5 emphatically. The cross section of the roller 9 is an "I" shape. By setting the "I" shaped roller 9, it is convenient to roll the plastic pipe.

工作原理:首先接通设备电源,将待切割的塑料管材放置在四组滚轴9的内部,第三伺服电机11转动,使塑料管材自动向前行驶至下料台203上,第一气缸3带动夹板8夹住塑料管材,第二伺服电机5通过旋转轴转动切割刀7,第二气缸4带动第二伺服电机5向下移动,使切割刀7开始进行切割,第一伺服电机205通过皮带204及转轴202转动下料台203,使切割好的塑料管材滚落至落料口12处,同时下料台203的另一端转至水平面,重复上述步骤继续切割,直至塑料管材全部切割完毕,通过设置的防护罩6便于收集废屑,切割结束后可集中处理。Working principle: First turn on the power supply of the equipment, place the plastic pipe to be cut inside the four sets of rollers 9, the third servo motor 11 rotates, so that the plastic pipe automatically travels forward to the unloading table 203, the first cylinder 3 Drive the splint 8 to clamp the plastic pipe, the second servo motor 5 rotates the cutting knife 7 through the rotating shaft, the second air cylinder 4 drives the second servo motor 5 to move down, so that the cutting knife 7 starts to cut, the first servo motor 205 passes through the belt 204 and the rotating shaft 202 rotate the unloading table 203, so that the cut plastic pipe is rolled down to the blanking port 12, and the other end of the unloading table 203 is turned to the horizontal plane, and the above steps are repeated to continue cutting until all the plastic pipes are cut. The provided protective cover 6 facilitates the collection of waste and can be centrally disposed of after cutting.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (6)

1.一种塑料管材料切割机,包括操作台(1),其特征在于:所述操作台(1)上方的一端安装有第二气缸(4),且第二气缸(4)的输出端连接有第二伺服电机(5),所述操作台(1)上方位于第二气缸(4)的内侧安装有防护罩(6),所述第二伺服电机(5)的输出端转动连接有贯穿至防护罩(6)内部的旋转轴,且旋转轴的末端连接有切割刀(7),所述操作台(1)的上方位于防护罩(6)的内部安装有第一气缸(3),所述第一气缸(3)的输出端连接有夹板(8),所述操作台(1)上方远离第二气缸(4)的一端安装有支撑架(10),且支撑架(10)的数目为两组,两组所述支撑架(10)的内侧皆转动连接有滚轴(9),所述滚轴(9)的数量为四组,且其中一组滚轴(9)与第三伺服电机(11)的输出端连接,所述操作台(1)的内部安装有下料机构(2)。1. A plastic pipe material cutting machine, comprising an operating table (1), characterized in that: a second air cylinder (4) is installed on one end above the operating table (1), and an output end of the second air cylinder (4) is installed A second servo motor (5) is connected, a protective cover (6) is installed on the inner side of the second cylinder (4) above the operating table (1), and the output end of the second servo motor (5) is rotatably connected with a A rotating shaft penetrates into the interior of the protective cover (6), and the end of the rotating shaft is connected with a cutting knife (7), and a first cylinder (3) is installed above the operating table (1) inside the protective cover (6) A splint (8) is connected to the output end of the first air cylinder (3), a support frame (10) is installed on the end of the operating table (1) away from the second air cylinder (4), and the support frame (10) The number is two groups, the inner sides of the two groups of the support frame (10) are all rotatably connected with rollers (9), the number of the rollers (9) is four groups, and one of the rollers (9) and the The output end of the third servo motor (11) is connected, and a feeding mechanism (2) is installed inside the operating table (1). 2.根据权利要求1所述的一种塑料管材料切割机,其特征在于:所述下料机构(2)由第一支撑架(201)、转轴(202)、下料台(203)、皮带(204)、第一伺服电机(205)和第二支撑架(206)构成,所述第一支撑架(201)和第二支撑架(206)的上方内侧皆转动连接有转轴(202),且转轴(202)中间位置处转动连接有下料台(203),所述第二支撑架(206)的下方一侧安装有第一伺服电机(205),所述第一伺服电机(205)的输出端与皮带(204)的一端转动连接,且皮带(204)的另一端与转轴(202)转动连接。2. A plastic pipe material cutting machine according to claim 1, characterized in that: the feeding mechanism (2) is composed of a first support frame (201), a rotating shaft (202), a feeding table (203), A belt (204), a first servo motor (205) and a second support frame (206) are formed, and a rotating shaft (202) is rotatably connected to the upper and inner sides of the first support frame (201) and the second support frame (206). , and the middle position of the rotating shaft (202) is rotatably connected with a feeding table (203), a first servo motor (205) is installed on the lower side of the second support frame (206), and the first servo motor (205) The output end of the belt (204) is rotatably connected with one end of the belt (204), and the other end of the belt (204) is rotatably connected with the rotating shaft (202). 3.根据权利要求2所述的一种塑料管材料切割机,其特征在于:所述操作台(1)上方靠近下料台(203)的一端设置有落料口(12)。3 . The plastic pipe material cutting machine according to claim 2 , wherein a blanking port ( 12 ) is provided at one end of the operating table ( 1 ) close to the unloading table ( 203 ). 4 . 4.根据权利要求2所述的一种塑料管材料切割机,其特征在于:所述下料台(203)的横截面呈三角形。4 . The plastic pipe material cutting machine according to claim 2 , wherein the cross section of the unloading table ( 203 ) is triangular. 5 . 5.根据权利要求1所述的一种塑料管材料切割机,其特征在于:所述夹板(8)的表面设置有海绵层,且夹板(8)呈弧形。5 . The plastic pipe material cutting machine according to claim 1 , wherein a sponge layer is provided on the surface of the splint ( 8 ), and the splint ( 8 ) is arc-shaped. 6 . 6.根据权利要求1所述的一种塑料管材料切割机,其特征在于:所述滚轴(9)的横截面为“工”字型。6. The plastic pipe material cutting machine according to claim 1, wherein the cross section of the roller (9) is an "I" shape.
CN201822118252.0U 2018-12-17 2018-12-17 Plastic tubing material cutting machine Expired - Fee Related CN209970833U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822118252.0U CN209970833U (en) 2018-12-17 2018-12-17 Plastic tubing material cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822118252.0U CN209970833U (en) 2018-12-17 2018-12-17 Plastic tubing material cutting machine

Publications (1)

Publication Number Publication Date
CN209970833U true CN209970833U (en) 2020-01-21

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CN201822118252.0U Expired - Fee Related CN209970833U (en) 2018-12-17 2018-12-17 Plastic tubing material cutting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112356118A (en) * 2020-10-16 2021-02-12 台州学院 Plastic pipe cutting device
CN113370282A (en) * 2021-06-21 2021-09-10 杨贵成 Manufacturing and processing machine and processing technology for silicon rubber insulation protective sleeve
CN113878250A (en) * 2021-11-11 2022-01-04 江苏伍昌新材料科技有限公司 Mechanical stainless steel pipe clamping and cutting machine easy to operate

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112356118A (en) * 2020-10-16 2021-02-12 台州学院 Plastic pipe cutting device
CN112356118B (en) * 2020-10-16 2022-05-06 台州学院 Plastic pipe cutting device
CN113370282A (en) * 2021-06-21 2021-09-10 杨贵成 Manufacturing and processing machine and processing technology for silicon rubber insulation protective sleeve
CN113370282B (en) * 2021-06-21 2022-04-01 程硕 Manufacturing and processing machine and processing technology for silicon rubber insulation protective sleeve
CN113878250A (en) * 2021-11-11 2022-01-04 江苏伍昌新材料科技有限公司 Mechanical stainless steel pipe clamping and cutting machine easy to operate

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