CN209959166U - Non-excavation directional drilling machine power device - Google Patents
Non-excavation directional drilling machine power device Download PDFInfo
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Abstract
本实用新型公开了一种非开挖定向钻机动力装置,涉及钻机技术领域,其技术方案要点是包括壳体、设置在壳体上的驱动组件以及由驱动组件带动转动的主轴,所述驱动组件包括驱动件以及由驱动件带动转动的副齿轮;所述主轴上设置有与主轴同轴转动的主齿轮,且主齿轮与副齿轮啮合;主齿轮的内侧设置有内花键,主轴上设置有与内花键配合的外花键,且内花键的长度大于内花键的长度。本实用新型具有减小卸扣时钻杆产生的应力,从而减少对主轴和钻杆损坏的效果。
The utility model discloses a power device for a trenchless directional drilling rig, which relates to the technical field of drilling rigs. It includes a driving member and a secondary gear driven by the driving member to rotate; the main shaft is provided with a main gear that rotates coaxially with the main shaft, and the main gear meshes with the secondary gear; the inner side of the main gear is provided with internal splines, and the main shaft is provided with a An external spline matched with an internal spline, and the length of the internal spline is greater than the length of the internal spline. The utility model has the effect of reducing the stress generated by the drill rod during shattering, thereby reducing damage to the main shaft and the drill rod.
Description
技术领域technical field
本实用新型涉及钻机技术领域,尤其涉及一种非开挖定向钻机动力装置。The utility model relates to the technical field of drilling rigs, in particular to a power device for a trenchless directional drilling rig.
背景技术Background technique
非开挖水平定向钻机是利用定向钻杆,在对地面极小部分开挖的情况下进行地下的施工,这种施工设备不会阻碍交通,不会破坏绿地和植被,不会影响商店、医院、学校和居民的正常生活和工作秩序,解决了传统开挖施工对居民生活的干扰。The trenchless horizontal directional drilling rig uses directional drill pipe to carry out underground construction under the condition of excavating a very small part of the ground. This construction equipment will not hinder traffic, damage green space and vegetation, and will not affect shops and hospitals. , the normal life and work order of schools and residents, and solved the interference of traditional excavation construction on residents' lives.
传统的非开挖水平定向钻的动力装置为电机带动主动轴进行转动,主动轴通过齿轮带动动力杆进行转动,动力杆与钻杆进行连接,从而带动钻杆进行转动。当钻孔的长度(或深度)较长时,需要将多个钻杆拼接到一起使用,为了保证钻杆之间的连接强度,钻杆之间为螺纹连接。在钻孔完成取钻杆时,需要对钻杆进行卸扣,由于钻杆之间为螺纹连接,所以在卸扣的过程中钻杆之间的长度会增加。而已经钻入地面内的钻杆与地面的摩擦力较大不易滑动,与主轴连接一侧的钻杆与主轴之间产生的应力较大,容易对钻杆和主轴造成损坏。The power device of the traditional trenchless horizontal directional drill is that the motor drives the driving shaft to rotate, the driving shaft drives the power rod to rotate through the gear, and the power rod is connected with the drill rod, thereby driving the drill rod to rotate. When the length (or depth) of the drill hole is long, multiple drill rods need to be spliced together for use. In order to ensure the connection strength between the drill rods, the drill rods are connected by threads. When the drilling is completed and the drill pipe is taken out, the drill pipe needs to be shackled. Since the drill pipes are threadedly connected, the length between the drill pipes will increase during the shattering process. The friction force between the drill pipe and the ground that has been drilled into the ground is relatively large, and it is not easy to slide.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种非开挖水平定向钻机动力装置,通过在与钻杆连接的主轴上加设花键,减小卸扣时钻杆产生的应力,从而减少对主轴和钻杆的损坏。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a power device for a trenchless horizontal directional drilling rig. By adding splines on the main shaft connected with the drill pipe, the stress generated by the drill pipe during shattering can be reduced. , thereby reducing damage to the spindle and drill pipe.
为实现上述目的,本实用新型提供了如下技术方案:一种非开挖定向钻机动力装置,包括壳体、设置在壳体上的驱动组件以及由驱动组件带动转动的主轴,所述驱动组件包括驱动件以及由驱动件带动转动的副齿轮;所述主轴上设置有与主轴同轴转动的主齿轮,且主齿轮与副齿轮啮合;主齿轮的内侧设置有内花键,主轴上设置有与内花键配合的外花键,且内花键的长度大于内花键的长度。In order to achieve the above purpose, the present utility model provides the following technical solution: a power device for a trenchless directional drilling rig, comprising a casing, a drive assembly arranged on the casing, and a main shaft driven to rotate by the drive assembly, and the drive assembly includes A driving member and a secondary gear driven by the driving member to rotate; the main shaft is provided with a main gear that rotates coaxially with the main shaft, and the main gear meshes with the secondary gear; the inner side of the main gear is provided with an internal spline, and the main shaft is provided with a External splines matched with internal splines, and the length of the internal splines is greater than the length of the internal splines.
通过采用上述技术方案,卸扣时,两个螺纹连接的钻杆之间的距离增加,已经钻入地面内的钻杆与地面的摩擦力较大不易滑动,与主轴连接的钻杆容易滑动,从而带动主轴向靠近电机的方向滑动,内花键和外花键在转动的同时彼此滑动,为主轴的移动提供缓冲行程,从而减少对主轴的损坏。By adopting the above technical solution, the distance between the two threaded drill rods increases when the buckle is unfastened, the friction force between the drill rod that has been drilled into the ground and the ground is relatively large, and it is difficult to slide, and the drill rod connected to the main shaft is easy to slide. Therefore, the main shaft is driven to slide in the direction close to the motor, and the inner spline and the outer spline slide with each other while rotating, providing a buffer stroke for the movement of the main shaft, thereby reducing damage to the main shaft.
本实用新型进一步设置为:所述主齿轮的内壁固定有固定块,所述内花键固定在固定块上,所述固定块的两侧设置有向心轴承;向心轴承的两端分别与壳体的内壁以及固定块抵接。The utility model is further configured as follows: a fixed block is fixed on the inner wall of the main gear, the inner spline is fixed on the fixed block, and radial bearings are arranged on both sides of the fixed block; The inner wall of the casing and the fixing block abut.
通过采用上述技术方案,向心轴承对主齿轮的两侧进行限位,防止主齿轮在转动时产生偏移,增加主齿轮滑动的稳定性。By adopting the above technical solution, the radial bearings limit the positions on both sides of the main gear, prevent the main gear from shifting during rotation, and increase the sliding stability of the main gear.
本实用新型进一步设置为:所述主轴上固定有凸块,外花键设置在凸块上,且凸块能够与向心轴承抵接。The utility model is further provided as follows: a convex block is fixed on the main shaft, the external spline is arranged on the convex block, and the convex block can abut with the radial bearing.
通过采用上述技术方案,凸块与向心轴承对主轴的滑动进行限位,主轴的最大滑动长度为两个向心轴承之间的距离,防止因主轴过度滑动内外花键彼此错开的情况出现,增加主轴滑动的稳定性。By adopting the above technical solution, the sliding of the main shaft is limited by the bump and the radial bearing, and the maximum sliding length of the main shaft is the distance between the two radial bearings, so as to prevent the occurrence of misalignment of the inner and outer splines due to excessive sliding of the main shaft. Increase the stability of the spindle sliding.
本实用新型进一步设置为:所述驱动组件的数量为多个。The utility model is further provided as follows: the number of the driving components is multiple.
通过采用上述技术方案,多个驱动组件能够增加主轴的输出功率,从而增加主轴的转动效果。By adopting the above technical solution, the multiple drive assemblies can increase the output power of the main shaft, thereby increasing the rotation effect of the main shaft.
本实用新型进一步设置为:所述主轴与钻杆连接的一端螺纹连接有短节。The utility model is further configured as follows: a short joint is threadedly connected at one end of the main shaft and the drill pipe.
通过采用上述技术方案,因钻不同的孔需要的不同型号的钻杆,短节起过渡连接作用,通过更换短节方便对不同型号的钻杆进行连接。By adopting the above technical solution, the short joints play a transitional connection role for different types of drill pipes required for drilling different holes, and it is convenient to connect different types of drill pipes by replacing the short joints.
本实用新型进一步设置为:所述壳体的两侧设置有凹槽。The utility model is further provided as follows: grooves are arranged on both sides of the casing.
通过采用上述技术方案,凹槽便于对壳体进行搬运,方便对动力装置的安装和拆卸。By adopting the above technical solution, the groove facilitates the handling of the casing and facilitates the installation and disassembly of the power device.
本实用新型进一步设置为:所述壳体的底端固定有定位块。The utility model is further provided that: the bottom end of the casing is fixed with a positioning block.
通过采用上述技术方案,定位块与钻机上的预留槽配合,使得壳体每次都能安装到同一位置,增加壳体安装的稳定性。By adopting the above technical solution, the positioning block is matched with the reserved groove on the drilling rig, so that the casing can be installed at the same position every time, and the stability of the casing installation is increased.
综上所述,本发明的有益技术效果为:To sum up, the beneficial technical effects of the present invention are:
1.卸扣时,两个螺纹连接的钻杆之间的距离增加,已经钻入地面内的钻杆与地面的摩擦力较大不易滑动,与主轴连接的钻杆容易滑动,从而带动主轴向靠近电机的方向滑动,内花键和外花键在转动的同时彼此滑动,为主轴的移动提供缓冲行程,从而减少对主轴的损坏;1. When shattering, the distance between the two threaded drill pipes increases, the friction force between the drill pipe that has been drilled into the ground and the ground is large, and it is not easy to slide, and the drill pipe connected to the main shaft is easy to slide, thereby driving the main shaft. Sliding in the direction close to the motor, the inner spline and the outer spline slide with each other while rotating, providing a buffer stroke for the movement of the main shaft, thereby reducing damage to the main shaft;
2.凸块与向心轴承对主轴的滑动进行限位,主轴的最大滑动长度为两个向心轴承之间的距离,防止因主轴过度滑动内外花键彼此错开的情况出现,增加主轴滑动的稳定性;2. The sliding of the main shaft is limited by the bump and the radial bearing. The maximum sliding length of the main shaft is the distance between the two radial bearings, which prevents the internal and external splines from being staggered due to excessive sliding of the main shaft, and increases the sliding speed of the main shaft. stability;
3.因钻不同的孔需要的不同型号的钻杆,短节起过渡连接作用,通过更换短节方便对不同型号的钻杆进行连接。3. Due to the different types of drill pipes required for drilling different holes, the short joints play a transitional connection role, and it is convenient to connect different types of drill pipes by replacing the short joints.
附图说明Description of drawings
图1为实施例一的整体结构示意图;1 is a schematic diagram of the overall structure of
图2为实施例一的剖视图;2 is a cross-sectional view of the first embodiment;
图3为图1的A部放大图;Fig. 3 is the enlarged view of A part of Fig. 1;
图4为体现驱动组件的示意图;Figure 4 is a schematic diagram embodying the drive assembly;
图5为体现主轴与主齿轮配合的示意图;5 is a schematic diagram showing the cooperation of the main shaft and the main gear;
图6为实施例二的整体结构实体图。FIG. 6 is a solid diagram of the overall structure of the second embodiment.
图中:1、壳体;11、检修口;12、凹槽;13、定位块;2、驱动组件;21、电机;22、转轴;23、联轴器;24、副齿轮;25、轴承;3、主轴;31、主齿轮;311、固定块;312、内花键;32、向心轴承;33、凸块;331、外花键;4、短节。In the figure: 1. Housing; 11. Inspection port; 12. Groove; 13. Positioning block; 2. Drive assembly; 21. Motor; 22. Shaft; 23. Coupling; 24. Secondary gear; 25. Bearing ;3, main shaft; 31, main gear; 311, fixed block; 312, internal spline; 32, radial bearing; 33, bump; 331, external spline;
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
实施例一:一种非开挖定向钻机动力装置,参见图1和图2,包括壳体1、设置在壳体1上的驱动组件2以及由驱动组件2带动转动的主轴3。钻杆连接在主轴3上,并由主轴3带动转动。驱动组件2的数量为多个(图中为4个),增加主轴3转动的功率。主轴3上连接有主齿轮31,主齿轮31能够与主轴3进行同轴转动,且主齿轮31由驱动组件2带动转动。Embodiment 1: A power device of a trenchless directional drilling rig, referring to FIG. 1 and FIG. 2 , includes a
参见图1和图3,壳体1的顶端开设有检修口11,壳体1的两侧设有向壳体1内侧凹陷的凹槽12,凹槽12内设置有用于将壳体1与钻机进行连接的螺栓;壳体1的底端固定有定位块13,定位块13与钻机上的预留槽配合,使得壳体每次都能安装到同一位置。Referring to FIG. 1 and FIG. 3 , the top of the
参见图4,驱动组件2包括电机21、由电机21带动转动的转轴22、连接转轴22和电机21的联轴器23、固定在转轴22上并且与转轴22同轴转动的副齿轮24以及固定在转轴22靠近壳体1一侧的轴承25。副齿轮24与主齿轮31啮合,并且能够将电机21的转动传递给主齿轮31。Referring to FIG. 4 , the
参见图2和图5,主齿轮31的中间固定有固定块311,固定块311的两侧设置有向心轴承32,向心轴承32的两侧分别与壳体1的侧壁和固定块311抵接。固定块311的内部设置有内花键312,主轴3上固定有凸块33,凸块33上设置有外花键331,内花键312和外花键331之间相互啮合,使得主轴3和主齿轮31之间能同时转动。其中,内花键312的长度大于外花键331的长度,使得主轴3相对于主齿轮31沿主轴3的长度方向上滑动后,内花键312和外花键331能够继续啮合。凸块33滑动后能够与向心轴承32抵接,并对主轴3的滑动进行限位。2 and 5 , a
使用过程:取出钻杆时,主轴3与原理电机21一侧的向心轴承32抵接。卸扣时,两个螺纹连接的钻杆之间的距离增加,已经钻入地面内的钻杆与地面的摩擦力较大不易滑动,与主轴3连接的钻杆容易滑动,从而带动主轴3向靠近电机21的方向滑动,内花键312和外花键331彼此啮合,为主轴3的移动提供缓冲行程,从而减少对主轴3的损坏。Use process: when taking out the drill pipe, the
实施例二:本实施例与实施例一的区别在于主轴3连接有钻杆的一端螺纹连接有短节4,钻杆连接在主轴4上。因钻不同的孔需要的不同型号的钻杆,短节4起过渡连接作用,通过更换短节4对不同型号的钻杆进行连接。Embodiment 2: The difference between this embodiment and
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered in within the protection scope of the present invention.
Claims (7)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118705244A (en) * | 2024-08-27 | 2024-09-27 | 山东省地质矿产勘查开发局第七地质大队(山东省第七地质矿产勘查院) | A directional drilling anti-rotation device for vertical shaft drilling rig |
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2019
- 2019-05-15 CN CN201920704574.5U patent/CN209959166U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118705244A (en) * | 2024-08-27 | 2024-09-27 | 山东省地质矿产勘查开发局第七地质大队(山东省第七地质矿产勘查院) | A directional drilling anti-rotation device for vertical shaft drilling rig |
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