CN209955270U - A hot melt extrusion machine - Google Patents

A hot melt extrusion machine Download PDF

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Publication number
CN209955270U
CN209955270U CN201920446899.8U CN201920446899U CN209955270U CN 209955270 U CN209955270 U CN 209955270U CN 201920446899 U CN201920446899 U CN 201920446899U CN 209955270 U CN209955270 U CN 209955270U
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heating
hot
heating chamber
melt extruder
hot air
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卢招苟
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Chenzhou Jin Yuan Energy Saving Technology Development Co Ltd
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Chenzhou Jin Yuan Energy Saving Technology Development Co Ltd
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Abstract

本实用新型公开了一种热熔挤压机,包括料斗、与料斗连通的螺杆挤压装置、与螺杆挤压装置连接的动力传动装置、对螺杆挤压装置中的物料进行加热和冷却的加热冷却装置,所述螺杆挤压装置包括机筒、设在机筒内的由动力传动装置驱动的螺杆;所述加热冷却装置包括由设在机筒周围的加热室构成的加热单元、与加热室连通的热风装置和冷风装置。本实用新型的特点是采用热风装置作为热源对螺杆挤压装置中的物料进行加热,热风装置中的燃烧机可使用廉价的甲醇等液体燃料,相比电热装置更加节能,节省加工成本。

Figure 201920446899

The utility model discloses a hot-melt extruder, comprising a hopper, a screw extruding device communicated with the hopper, a power transmission device connected with the screw extruding device, and a heating device for heating and cooling materials in the screw extruding device A cooling device, the screw extrusion device includes a barrel and a screw driven by a power transmission device provided in the barrel; the heating and cooling device includes a heating unit composed of a heating chamber arranged around the barrel, and a heating chamber Connected hot air unit and cold air unit. The utility model is characterized in that the hot air device is used as a heat source to heat the material in the screw extrusion device, and the burner in the hot air device can use cheap liquid fuels such as methanol, which is more energy-saving and processing cost than the electric heating device.

Figure 201920446899

Description

一种热熔挤压机A hot melt extrusion machine

技术领域technical field

本实用新型属于烘干设备,具体涉及一种热熔挤压机。The utility model belongs to drying equipment, in particular to a hot melt extruder.

背景技术Background technique

熔塑挤压机又称为塑料挤出机,包括料斗、与料斗连通的螺杆挤压装置、与螺杆挤压装置连接的动力传动装置、设在螺杆挤压装置上的加热和冷却装置。熔塑挤压机可以与管材、薄膜、捧材、单丝、扁丝、打包带、挤网、板(片)材、异型材、造粒、电缆包覆等各种塑料成型辅机匹配,组成各种塑料挤出成型生产线,生产各种塑料制品。其挤压系统采用螺杆,加热和冷却装置则采用电热和风冷,其主要问题是耗电量大,加工成本高。The melt extruder, also known as a plastic extruder, includes a hopper, a screw extrusion device connected to the hopper, a power transmission device connected to the screw extrusion device, and a heating and cooling device provided on the screw extrusion device. The melt extrusion machine can be matched with various plastic forming auxiliary machines such as pipe, film, holding material, monofilament, flat wire, packing belt, extruding mesh, plate (sheet) material, profiled material, granulation, cable coating, etc. Various plastic extrusion molding production lines are formed to produce various plastic products. The extrusion system adopts screw, and the heating and cooling device adopts electric heating and air cooling. The main problems are large power consumption and high processing cost.

实用新型内容Utility model content

本实用新型的目的是提供一种节省能源和加工成本的热熔挤压机。The purpose of this utility model is to provide a hot melt extruder that saves energy and processing costs.

实现本实用新型目的采用的技术方案如下:The technical scheme adopted to realize the purpose of the present utility model is as follows:

本实用新型提供的热熔挤压机,包括料斗、与料斗连通的螺杆挤压装置、与螺杆挤压装置连接的动力传动装置、对螺杆挤压装置中的物料进行加热和冷却的加热冷却装置,所述螺杆挤压装置包括机筒、设在机筒内的由动力传动装置驱动的螺杆;所述加热冷却装置包括由设在机筒周围的加热室构成的加热单元、与加热室连通的热风装置和冷风装置。The hot-melt extruder provided by the utility model comprises a hopper, a screw extrusion device connected with the hopper, a power transmission device connected with the screw extrusion device, and a heating and cooling device for heating and cooling the materials in the screw extrusion device. , the screw extrusion device includes a barrel, a screw driven by a power transmission device arranged in the barrel; the heating and cooling device includes a heating unit composed of a heating chamber arranged around the barrel, and a heating chamber communicated with the heating chamber. Hot air unit and cold air unit.

所述热风装置包括采用燃烧机的燃烧炉、连通所述燃烧炉和加热室的热风管。The hot air device includes a combustion furnace using a burner, and a hot air pipe connecting the combustion furnace and the heating chamber.

所述加热室上设有与所述热风管连通的进气管和向外排放的出气管。The heating chamber is provided with an air inlet pipe communicating with the hot air pipe and an air outlet pipe that is discharged to the outside.

所述冷风装置包括固定在所述加热单元上通过冷风管与所述加热室连通的风机。The cold air device includes a fan fixed on the heating unit and communicated with the heating chamber through a cold air pipe.

所述加热室外覆盖有保温层。The heating chamber is covered with a thermal insulation layer.

所述加热室每两个为一组构成加热单元,所述加热单元上覆盖有保温层。A group of two heating chambers constitutes a heating unit, and the heating unit is covered with a thermal insulation layer.

还包括温度控制系统,包括插入到所述加热室内的测温探头、与测温探头电连接的温控器、与温控器电连接的显示器,所述温控器与所述热风装置和冷风装置电连接。It also includes a temperature control system, including a temperature probe inserted into the heating chamber, a thermostat electrically connected to the temperature probe, and a display electrically connected to the thermostat, the thermostat being connected to the hot air device and the cold air. The device is electrically connected.

有益效果beneficial effect

本实用新型的特点是采用热风装置作为热源对螺杆挤压装置中的物料进行加热,热风装置中的燃烧机可使用廉价的甲醇等液体燃料,相比电热装置更加节能,节省加工成本。The utility model is characterized in that the hot air device is used as the heat source to heat the materials in the screw extrusion device, and the burner in the hot air device can use cheap liquid fuels such as methanol, which is more energy-saving and processing cost than the electric heating device.

本实用新型可用于塑料、橡胶等颗粒原料挤压成型。The utility model can be used for extrusion molding of granular raw materials such as plastic and rubber.

下面结合附图进一步说明本实用新型的技术方案。The technical solutions of the present utility model are further described below in conjunction with the accompanying drawings.

附图说明Description of drawings

图1是本实用新型的主视图。Figure 1 is a front view of the present invention.

图2是图1的AA向剖视图。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 1 .

具体实施方式Detailed ways

见图1、图2,本实用新型提供的热熔挤压机,包括料斗3、与料斗3连通的螺杆挤压装置、与螺杆挤压装置连接的动力传动装置、对螺杆挤压装置中的物料进行加热和冷却的加热冷却装置、温度控制系统,所述螺杆挤压装置包括机筒6、设在机筒6内的由动力传动装置驱动的螺杆7,动力传动装置包括电机11和齿轮箱2,螺杆7的一端与齿轮箱2连接,机筒6的前部由机架9支撑;所述加热冷却装置包括由设在机筒6周围的加热室401构成的加热单元4、与加热室401连通的热风装置和冷风装置,每两个加热室401为一组构成一个加热单元4(也可以单个的加热室401构成加热单元4);热风装置包括采用燃烧机的燃烧炉1、连通燃烧炉1和加热室401的热风管12,每个加热室401上设有与热风管12连通的进气管402和向外排放的出气管403;冷风装置包括固定在加热单元4上通过冷风管404与加热室401连通的风机10,加热单元4上覆盖有保温层13,热风管12也覆盖有保温层;温度控制系统包括插入到加热室401内的测温探头5、与测温探头5电连接的温控器(未画)、与温控器电连接的显示器15,温控器与热风装置和冷风装置电连接。Referring to Fig. 1 and Fig. 2, the hot melt extruder provided by the present utility model includes a hopper 3, a screw extruding device communicated with the hopper 3, a power transmission device connected with the screw extruding device, and a A heating and cooling device and a temperature control system for heating and cooling materials. The screw extrusion device includes a barrel 6 and a screw 7 located in the barrel 6 and driven by a power transmission device. The power transmission device includes a motor 11 and a gear box. 2. One end of the screw 7 is connected to the gear box 2, and the front of the barrel 6 is supported by the frame 9; the heating and cooling device includes a heating unit 4 composed of a heating chamber 401 arranged around the barrel 6, and the heating chamber 401 connected hot air device and cold air device, each two heating chambers 401 constitute a heating unit 4 (or a single heating chamber 401 can constitute a heating unit 4); the hot air device includes a combustion furnace 1 using a burner, a connected combustion The hot air pipe 12 of the furnace 1 and the heating chamber 401, each heating chamber 401 is provided with an air inlet pipe 402 communicating with the hot air pipe 12 and an air outlet pipe 403 discharged to the outside; The pipe 404 is connected with the fan 10 of the heating chamber 401, the heating unit 4 is covered with an insulating layer 13, and the hot air pipe 12 is also covered with an insulating layer; the temperature control system includes a temperature measuring probe 5 inserted into the heating chamber 401, and the temperature measuring The probe 5 is electrically connected to a thermostat (not shown), and the display 15 is electrically connected to the thermostat. The thermostat is electrically connected to the hot air device and the cold air device.

本实用新型工作时,塑料颗粒从料斗3进入螺杆挤压装置的机筒6内,在动力传动装置的驱动下,螺杆7转动将塑料颗粒从进料端的机尾向出料端的机头输送挤压,由燃烧炉1提供的高温热风经热风管12进入加热室401将塑料颗粒加热熔化从设在机筒6前端的机头14的出料口8挤出。由于螺杆7在转动时会因剪切摩擦产生的多余热量,为了避免温度过高使塑料分解、焦烧或定型困难,冷风装置的风机10可根据设置的上限温度向加热室401提供冷风进行调温。加热室401内温度由测温探头5测量,并反馈给温控器,由温控器对热风装置和冷风装置的工作状态进行自动控制,为加热室401提供合适的工作温度。热风装置中的燃烧机可使用廉价的甲醇等液体燃料。When the utility model works, the plastic particles enter the barrel 6 of the screw extruding device from the hopper 3. Under the drive of the power transmission device, the screw 7 rotates to convey the plastic particles from the tail of the feeding end to the head of the discharging end. The high temperature hot air provided by the combustion furnace 1 enters the heating chamber 401 through the hot air pipe 12 to heat and melt the plastic particles and extrude them from the discharge port 8 of the machine head 14 at the front end of the barrel 6 . Due to excess heat generated by shear friction when the screw 7 rotates, in order to avoid plastic decomposition, scorch or difficulty in setting due to excessive temperature, the fan 10 of the cold air device can provide cold air to the heating chamber 401 according to the set upper limit temperature for adjustment. temperature. The temperature in the heating chamber 401 is measured by the temperature measuring probe 5 and fed back to the thermostat, which automatically controls the working states of the hot air device and the cold air device to provide a suitable working temperature for the heating chamber 401 . The burner in the hot air plant can use inexpensive liquid fuels such as methanol.

Claims (7)

1.一种热熔挤压机,包括料斗、与料斗连通的螺杆挤压装置、与螺杆挤压装置连接的动力传动装置、对螺杆挤压装置中的物料进行加热和冷却的加热冷却装置,所述螺杆挤压装置包括机筒、设在机筒内的由动力传动装置驱动的螺杆;其特征是所述加热冷却装置包括由设在机筒周围的加热室构成的加热单元、与加热室连通的热风装置和冷风装置。1. A hot-melt extruder, comprising a hopper, a screw extrusion device communicated with the hopper, a power transmission device connected with the screw extrusion device, a heating and cooling device for heating and cooling the material in the screw extrusion device, The screw extrusion device includes a barrel and a screw driven by a power transmission device arranged in the barrel; it is characterized in that the heating and cooling device includes a heating unit composed of a heating chamber arranged around the barrel, and a heating chamber. Connected hot air unit and cold air unit. 2.根据权利要求1所述的热熔挤压机,其特征是所述热风装置包括采用燃烧机的燃烧炉、连通所述燃烧炉和加热室的热风管。2. The hot melt extruder according to claim 1, wherein the hot air device comprises a combustion furnace using a burner, and a hot air pipe connecting the combustion furnace and the heating chamber. 3.根据权利要求2所述的热熔挤压机,其特征是所述加热室上设有与所述热风管连通的进气管和向外排放的出气管。3 . The hot melt extruder according to claim 2 , wherein the heating chamber is provided with an air inlet pipe communicating with the hot air pipe and an air outlet pipe discharged to the outside. 4 . 4.根据权利要求1至3任一项所述的热熔挤压机,其特征是所述冷风装置包括固定在所述加热单元上通过冷风管与所述加热室连通的风机。4. The hot melt extruder according to any one of claims 1 to 3, wherein the cold air device comprises a fan fixed on the heating unit and communicated with the heating chamber through a cold air duct. 5.根据权利要求4所述的热熔挤压机,其特征是所述加热室外覆盖有保温层。5. The hot-melt extruder according to claim 4, wherein the heating chamber is covered with a thermal insulation layer. 6.根据权利要求4所述的热熔挤压机,其特征是所述加热室每两个为一组构成加热单元,所述加热单元上覆盖有保温层。6 . The hot melt extruder according to claim 4 , wherein a group of two heating chambers constitutes a heating unit, and the heating unit is covered with a thermal insulation layer. 7 . 7.根据权利要求1所述的热熔挤压机,其特征是还包括温度控制系统,包括插入到所述加热室内的测温探头、与测温探头电连接的温控器、与温控器电连接的显示器,所述温控器与所述热风装置和冷风装置电连接。7. The hot-melt extruder according to claim 1, further comprising a temperature control system, comprising a temperature measuring probe inserted into the heating chamber, a temperature controller electrically connected with the temperature measuring probe, and a temperature controller The thermostat is electrically connected to the hot air device and the cold air device.
CN201920446899.8U 2019-04-03 2019-04-03 A hot melt extrusion machine Expired - Fee Related CN209955270U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112519172A (en) * 2020-12-01 2021-03-19 江苏汉鼎机械有限公司 Multi-stage heating extruder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112519172A (en) * 2020-12-01 2021-03-19 江苏汉鼎机械有限公司 Multi-stage heating extruder

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Granted publication date: 20200117