CN209938306U - Two fender speed change systems of external rotor wheel hub motor and electric automobile based on two electromagnetic brake - Google Patents
Two fender speed change systems of external rotor wheel hub motor and electric automobile based on two electromagnetic brake Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及电动汽车领域,具体涉及一种基于双电磁制动器的外转子轮毂电机两挡变速系统及电动汽车。The utility model relates to the field of electric vehicles, in particular to an outer rotor wheel hub motor two-speed shifting system based on double electromagnetic brakes and an electric vehicle.
背景技术Background technique
汽车工业的快速发展在很大程度上改变了人们的生活方式,提高了人们的生活质量。汽车在给人们带来诸多便利的同时,也带来了很多负面影响:大量消耗石油、天然气等不可再生能源,排放大量一氧化碳、氮氧化物等有毒有害气体以及二氧化碳等温室效应气体,产生大量噪声等,给人们的生活环境带来了不可估量的危害。如今,世界范围内的能源危机与环境问题日益严重,而且,当今世界汽车保有量在逐年上升,则所带来的上述问题将更加严峻。因此,当今汽车工业势必寻求低噪声、零排放、综合利用能源的发展方向,开发有别于传统汽车的新能源汽车已然成为了时代的必然选择。电动汽车是新能源汽车最主要的形式,其所消耗的电能为二次能源,可通过多种方式获得,避免了对一次能源的过度消耗。同时,电动汽车具有舒适干净、噪声低、不污染环境、操作简单可靠及使用费用低等优点,被称为绿色汽车,是一种真正意义上的零污染、零排放汽车。因此,电动汽车是经济可持续发展趋势下的必然产物,也是汽车发展的最终趋势。The rapid development of automobile industry has changed people's way of life to a great extent and improved people's quality of life. While bringing a lot of convenience to people, automobiles also bring a lot of negative effects: a large amount of non-renewable energy such as oil and natural gas is consumed, a large amount of toxic and harmful gases such as carbon monoxide and nitrogen oxides and greenhouse gases such as carbon dioxide are emitted, and a large amount of noise is generated. It has brought immeasurable harm to people's living environment. Today, the worldwide energy crisis and environmental problems are becoming more and more serious, and the number of cars in the world is increasing year by year, and the above problems will be more severe. Therefore, today's automobile industry is bound to seek the development direction of low noise, zero emission, and comprehensive utilization of energy. It has become an inevitable choice of the times to develop new energy vehicles that are different from traditional vehicles. Electric vehicles are the most important form of new energy vehicles. The electric energy they consume is secondary energy, which can be obtained in various ways, avoiding excessive consumption of primary energy. At the same time, electric vehicles have the advantages of being comfortable and clean, low noise, non-polluting the environment, simple and reliable operation, and low cost of use. They are called green vehicles and are truly zero-pollution and zero-emission vehicles. Therefore, electric vehicles are an inevitable product of the trend of sustainable economic development and the ultimate trend of automobile development.
根据电动机驱动车轮方式的不同,电动汽车又可分为集中电机驱动形式和电动轮驱动形式;集中电机驱动形式的动力传递一般需经过变速器、差速器、万向传动装置等传递到驱动轮,驱动形式结构复杂,传动效率低,车轮不能独立控制,而电动轮驱动形式的汽车,则可将电机直接安装在驱动轮上或驱动轮附近,驱动系统简单,结构紧凑,占用空间少,传动效率高,而且可以对各电动轮进行独立的动力学控制;因此,电动轮汽车在追求节能环保的同时,也最大限度地提高了车辆的综合性能,满足了人们对驾驶乐趣的需求。因此,电动轮汽车是电动汽车的主流发展趋势之一;目前,电动轮驱动形式的电动汽车普遍没有变速器,一般是通过轮毂电机直接驱动车轮,或者在驱动电机与车轮之间设减速器,采用轮边驱动的形式减速增扭后驱动车轮,但减速器的速比是固定的。因此,无论是轮毂电机驱动,还是轮边驱动,电动轮系统只有一个固定的速比,而不能根据电动汽车的实际行驶工况合理切换速比,以满足电动轮驱动形式的电动汽车对动力性和经济性的要求。因此,为了兼顾电动汽车的动力性和经济性,为电动轮驱动电动汽车匹配变速器就显得十分必要。According to the different ways of motor-driven wheels, electric vehicles can be divided into centralized motor drive form and electric wheel drive form; the power transmission of centralized motor drive form generally needs to be transmitted to the drive wheels through transmissions, differentials, universal transmissions, etc. The driving form has complex structure, low transmission efficiency, and the wheels cannot be independently controlled. However, in the electric wheel-driven vehicle, the motor can be directly installed on the driving wheel or near the driving wheel. The driving system is simple, compact in structure, takes up less space, and has high transmission efficiency. Therefore, while pursuing energy saving and environmental protection, the electric wheel vehicle also maximizes the comprehensive performance of the vehicle and meets people's needs for driving pleasure. Therefore, electric wheel vehicles are one of the mainstream development trends of electric vehicles; at present, electric vehicles in the form of electric wheel drive generally do not have a transmission, and generally drive the wheels directly through the in-wheel motor, or set a reducer between the drive motor and the wheel, using In the form of wheel drive, the wheels are driven after deceleration and torque increase, but the speed ratio of the reducer is fixed. Therefore, whether it is in-wheel motor drive or in-wheel drive, the electric wheel system only has a fixed speed ratio, and the speed ratio cannot be reasonably switched according to the actual driving conditions of the electric vehicle, so as to meet the dynamic performance of the electric vehicle in the form of electric wheel drive. and economical requirements. Therefore, in order to take into account the power and economy of electric vehicles, it is very necessary to match transmissions for electric wheel-driven electric vehicles.
实用新型内容Utility model content
本实用新型设计开发了一种基于双电磁制动器的外转子轮毂电机两挡变速系统,本实用新型目的是通过双电磁制动器进行换挡操作,满足驾驶员根据电动汽车的实际行驶工况,将变速器在不同挡位之间进行切换,同时其响应速度迅速,换挡过程瞬间完成,克服了现有电动轮驱动电动汽车两挡变速器换挡过程复杂、响应特性差的技术缺陷。The utility model designs and develops a two-speed gear shifting system for an outer rotor hub motor based on double electromagnetic brakes. The purpose of the utility model is to perform gear shifting operations through the double electromagnetic brakes, so as to satisfy the driver's requirement for shifting the transmission to the transmission according to the actual driving conditions of the electric vehicle. It can switch between different gears, and at the same time, its response speed is fast, and the shifting process is completed in an instant, which overcomes the technical defects of complex shifting process and poor response characteristics of the existing electric wheel-driven electric vehicle two-speed transmission.
本实用新型设计开发了一种电动汽车,其通过使用基于双电磁制动器的外转子轮毂电机两挡变速系统满足电动汽车对动力性、经济型等多方面的需求,提高了电动汽车的综合性能,在实现换挡功能的同时,该外转子轮毂电机两挡变速系统还兼具驻车制动的功能。The utility model designs and develops an electric vehicle, which meets the demands of the electric vehicle for power performance, economy and other aspects by using the outer rotor hub motor two-speed shifting system based on double electromagnetic brakes, and improves the comprehensive performance of the electric vehicle. While realizing the shifting function, the outer rotor hub motor two-speed transmission system also has the function of parking brake.
本实用新型提供的技术方案为:The technical scheme provided by the utility model is:
一种基于双电磁制动器的外转子轮毂电机两挡变速系统,包括:A two-speed transmission system for an outer rotor hub motor based on double electromagnetic brakes, comprising:
轮毂电机壳体;In-wheel motor housing;
电机轴,其可旋转的穿过所述电机壳体两侧中心,并且在所述电机轴的穿出端具有中心孔;a motor shaft, which rotatably passes through the center of both sides of the motor housing, and has a central hole at the passing end of the motor shaft;
第一电磁制动器壳体,其与所述电机轴的穿出端固定连接,并且在所述第一电磁制动器周向设置第一环形凹槽,在所述第一环形凹槽的径向内侧沿周向均布第一盲孔;a first electromagnetic brake housing, which is fixedly connected with the passing end of the motor shaft, and a first annular groove is arranged in the circumferential direction of the first electromagnetic brake, and the radial inner side of the first annular groove is along the The first blind holes are evenly distributed in the circumferential direction;
第一励磁线圈,其设置在所述第一环形凹槽内;a first excitation coil, which is arranged in the first annular groove;
第一磁轭,其与所述第一励磁线圈间隙设置;a first magnetic yoke, which is arranged in a gap with the first excitation coil;
第一弹簧,其设置在所述第一盲孔,并且一端与所述第一盲孔的底部相抵触设置,另一端与所述第一磁轭固定连接;a first spring, which is arranged in the first blind hole, one end is arranged in conflict with the bottom of the first blind hole, and the other end is fixedly connected with the first magnetic yoke;
第二电磁制动器轴,其可旋转的支撑在所述中心孔内;a second electromagnetic brake shaft, which is rotatably supported in the central hole;
第二电磁制动器壳体,其可旋转的支撑在所述第二电磁制动器轴上,并且在所述第二电磁制动器周向设置第二环形凹槽,在所述第二环形凹槽的径向内侧沿周向均布第二盲孔;The second electromagnetic brake housing is rotatably supported on the second electromagnetic brake shaft, and is provided with a second annular groove in the circumferential direction of the second electromagnetic brake, and in the radial direction of the second annular groove Second blind holes are evenly distributed on the inner side along the circumferential direction;
第二励磁线圈,其设置在所述第二环形凹槽内;a second excitation coil, which is arranged in the second annular groove;
第二磁轭,其与所述第二励磁线圈间隙设置;a second magnetic yoke, which is arranged in a gap with the second excitation coil;
第二弹簧,其设置在所述第二盲孔,并且一端与所述第二盲孔的底部相抵触设置,另一端与所述第二磁轭固定连接;a second spring, which is arranged in the second blind hole, one end of which is arranged against the bottom of the second blind hole, and the other end is fixedly connected with the second magnetic yoke;
摩擦盘,其间隙设置在所述第一磁轭和所述第二磁轭之间,并且所述摩擦盘与所述第二电磁制动器轴固定连接;a friction disc, the gap of which is set between the first magnetic yoke and the second magnetic yoke, and the friction disc is fixedly connected to the second electromagnetic brake shaft;
其中,对所述第一励磁线圈和所述第二励磁线圈选择性的通电和断电,使所述摩擦盘选择性的与所述第一磁轭或者所述第二磁轭压紧。Wherein, selectively electrifying and de-energizing the first excitation coil and the second excitation coil makes the friction disc selectively press against the first magnetic yoke or the second magnetic yoke.
优选的是,还包括:Preferably, it also includes:
变速器壳体,其与所述轮毂电机壳体和所述第二电磁制动器壳体固定连接;a transmission casing, which is fixedly connected with the in-wheel motor casing and the second electromagnetic brake casing;
太阳轮,其与所述第二电磁制动器轴固定连接;a sun gear, which is fixedly connected with the second electromagnetic brake shaft;
多个行星轮,其与所述太阳轮啮合匹配;a plurality of planetary gears meshed and matched with the sun gear;
行星架盖,其可旋转的支撑在所述第二电磁制动器轴上;a planet carrier cover, which is rotatably supported on the second electromagnetic brake shaft;
行星架,其可旋转的支撑在所述变速器壳体上;a planet carrier, which is rotatably supported on the transmission housing;
内齿圈,其与所述行星轮啮合匹配,并且所述内齿圈与所述变速器壳体固定连接。The ring gear is meshed and matched with the planetary gear, and the ring gear is fixedly connected with the transmission housing.
优选的是,还包括:Preferably, it also includes:
轮毂,其与所述行星架固定连接;a wheel hub, which is fixedly connected with the planet carrier;
轮辋,其与所述轮毂固定连接;a wheel rim, which is fixedly connected with the wheel hub;
轮胎,其与所述轮辋固定连接。A tire is fixedly connected to the rim.
优选的是,还包括:Preferably, it also includes:
第一衬套,其穿过所述第一磁轭嵌入到所述第一电磁制动器壳体中;a first bushing inserted into the first electromagnetic brake housing through the first magnetic yoke;
第二衬套,其穿过所述第二磁轭嵌入到所述第二电磁制动器壳体中。A second bush is inserted into the second electromagnetic brake housing through the second yoke.
优选的是,还包括:Preferably, it also includes:
多个摩擦衬片,其对称镶嵌在所述摩擦盘两侧。A plurality of friction linings are symmetrically inlaid on both sides of the friction disc.
优选的是,所述轮毂电机壳体包括第一壳体和第二壳体;以及Preferably, the in-wheel motor housing includes a first housing and a second housing; and
还包括:Also includes:
外转子,其固定安装在所述第一壳体和所述第二壳体端面之间;an outer rotor fixedly installed between the end faces of the first casing and the second casing;
永磁体,其固定在所述外转子上;a permanent magnet fixed on the outer rotor;
定子,其固定在安装在所述电机轴上;a stator, which is fixed and mounted on the motor shaft;
绕组,其固定在所述定子上。windings, which are fixed on the stator.
优选的是,所述电机轴通过第一卡环对所述第一电磁制动壳体进行轴向限位;以及Preferably, the motor shaft axially limits the first electromagnetic brake housing through a first snap ring; and
所述太阳轮通过第二卡环在所述第二电磁制动器轴上轴向限位。The sun gear is axially limited on the second electromagnetic brake shaft through a second snap ring.
优选的是,还包括:Preferably, it also includes:
转向节,其与所述电机轴固定连接,并且所述转向节通过悬架与车体固定连接。The steering knuckle is fixedly connected with the motor shaft, and the steering knuckle is fixedly connected with the vehicle body through the suspension.
优选的是,所述行星轮两侧具有圆柱轴;Preferably, there are cylindrical shafts on both sides of the planetary wheel;
所述行星架与所述行星架盖具有径向外侧圆孔;the planet carrier and the planet carrier cover have radially outer circular holes;
其中,所述圆柱轴和所述径向外侧圆孔匹配安装。Wherein, the cylindrical shaft and the radially outer circular hole are matched and installed.
一种电动汽车,使用所述的基于双电磁制动器的外转子轮毂电机两挡变速系统。An electric vehicle uses the dual electromagnetic brake-based outer rotor hub motor two-speed transmission system.
本实用新型与现有技术相比较所具有的有益效果:Compared with the prior art, the present utility model has the following beneficial effects:
1、本实用新型提供的基于双电磁制动器的外转子轮毂电机两挡变速系统,其轴向尺寸小,占用空间小,结构简单,布局紧凑合理,方便在车轮内部或车轮附近的布置;1. The two-speed transmission system of the outer rotor hub motor based on the double electromagnetic brakes provided by the present invention has small axial dimensions, small occupied space, simple structure, compact and reasonable layout, and is convenient for the arrangement inside or near the wheel;
2、本实用新型提供的基于双电磁制动器的外转子轮毂电机两挡变速系统,两个电磁制动器共用一个摩擦盘,使零部件数目减少,具有集成化程度高的特点;2. The two-speed speed change system of the outer rotor hub motor based on the double electromagnetic brakes provided by the present utility model, the two electromagnetic brakes share a friction disc, which reduces the number of parts and has the characteristics of a high degree of integration;
3、本实用新型提供的基于双电磁制动器的外转子轮毂电机两挡变速系统,其换挡过程只需通过控制两个电磁制动器的通断即可自动完成,换挡过程只有几十毫秒,反应迅速,响应特性好;3. The two-speed gear shifting system of the outer rotor hub motor based on the double electromagnetic brakes provided by the present utility model, the gear shifting process can be automatically completed only by controlling the on-off of the two electromagnetic brakes, and the gear shifting process is only a few tens of milliseconds, and the response Quick and good response characteristics;
4、本实用新型提供的基于双电磁制动器的外转子轮毂电机两挡变速系统,不仅可以实现汽车的挡位切换,同时还具有驻车制动的功能,工作模式丰富,可满足汽车的多种需求。4. The two-speed transmission system of the outer rotor in-wheel motor based on the double electromagnetic brakes provided by the utility model can not only realize the gear switching of the automobile, but also has the function of parking brake, and has rich working modes, which can meet the various requirements of the automobile. need.
附图说明Description of drawings
图1为本实用新型所述的基于双电磁制动器的外转子轮毂电机两挡变速系统的机械结构示意图。FIG. 1 is a schematic diagram of the mechanical structure of the two-speed transmission system of the outer rotor hub motor based on the double electromagnetic brake according to the present invention.
图2为本实用新型所述的基于双电磁制动器的外转子轮毂电机两挡变速系统的结构原理简图。FIG. 2 is a schematic diagram of the structure and principle of the two-speed speed change system of the outer rotor hub motor based on the double electromagnetic brake according to the present invention.
图3为本实用新型所述的基于双电磁制动器的外转子轮毂电机两挡变速系统处于前进一挡状态时的动力传递路线示意图。FIG. 3 is a schematic diagram of the power transmission route when the two-speed transmission system of the outer rotor hub motor based on the double electromagnetic brake according to the present invention is in a forward first gear state.
图4为本实用新型所述的基于双电磁制动器的外转子轮毂电机两挡变速系统处于前进二挡状态时的动力传递路线示意图。4 is a schematic diagram of the power transmission route when the two-speed transmission system of the outer rotor hub motor based on the dual electromagnetic brakes according to the present invention is in a forward second-speed state.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can refer to the text of the description to implement it accordingly.
如图1所示,本实用新型提供了一种基于双电磁制动器的外转子轮毂电机两挡变速系统,该外转子轮毂电机两挡变速系统搭配一个外转子轮毂电机作为动力源,通过两个电磁制动器进行换挡,使驾驶员可以根据电动汽车的实际行驶工况,将变速器在不同挡位之间进行切换,以适应电动汽车不同的行驶工况,同时其响应速度迅速,换挡过程瞬间完成,克服了现有电动轮驱动电动汽车两挡变速器换挡过程复杂、响应特性差的技术缺陷,满足了电动汽车对动力性、经济性等多方面的需求,提高了电动汽车的综合性能,在实现换挡功能的同时,该外转子轮毂电机两挡变速系统还兼具驻车制动的功能。As shown in FIG. 1 , the present invention provides a two-speed speed change system for an outer rotor hub motor based on double electromagnetic brakes. The brake is used to shift gears, so that the driver can switch the transmission between different gears according to the actual driving conditions of the electric vehicle, so as to adapt to the different driving conditions of the electric vehicle. , overcomes the technical defects of complex shifting process and poor response characteristics of the existing electric wheel drive electric vehicle two-speed transmission, meets the needs of electric vehicles for power, economy and other aspects, and improves the comprehensive performance of electric vehicles. While realizing the shifting function, the outer rotor hub motor two-speed transmission system also has the function of parking brake.
本实用新型所提供的基于双电磁制动器的外转子轮毂电机两挡变速系统主要由外转子轮毂电机100、变速器壳体113、1号电磁制动器200、2号电磁制动器300、行星轮系400、轮胎501、轮辋502和轮毂505构成。The two-speed speed change system of the outer rotor hub motor based on the double electromagnetic brake provided by the present invention mainly consists of the outer
外转子轮毂电机100包括电机左侧壳体101、外转子102、永磁体103、电机右侧壳体104、1号轴承105、2号轴承106、电机轴107、定子108和绕组109;The outer
其中,外转子102固定卡装在电机左侧壳体101与电机右侧壳体104之间的端面环槽内,三者固连为一体,永磁体103固定在外转子102上,螺钉114将变速器壳体113与外转子102和电机右侧壳体104固连为一体;电机左侧壳体101与电机右侧壳体104分别通过1号轴承105和2号轴承106支撑在电机轴107上,绕组109固定在定子108上,定子108与电机轴107之间通过花键连接固连;1号轴承105和定子108通过电机轴107的轴肩进行轴向限位,2号轴承通过定子108进行轴向限位;转向节111通过悬架与车体固定连接从而固定不动,转向节111通过平键110与电机轴107连接,从而使电机轴107周向固定,电机轴107左端与圆螺母112螺纹连接,且圆螺母112右侧端面与转向节111左侧端面接触,转向节111右侧端面与1号轴承105内圈左端面接触,从而对外转子轮毂电机100进行轴向固定。The
1号电磁制动器200位于外转子轮毂电机100右侧,包括1号励磁线圈201、摩擦衬片202、沿圆周方向均布的1号弹簧203、沿圆周方向均布的摩擦盘螺钉204、1号电磁制动器壳体205、第一卡环206、摩擦盘207、沿圆周方向均布的1号电磁制动器螺栓208、与1号电磁制动器螺栓208配套的1号衬套209和1号磁轭210;The No. 1
其中,1号电磁制动器壳体205与电机轴107之间通过花键连接固连,电机轴107通过花键轴肩和第一卡环206对1号电磁制动器壳体205进行轴向限位;1号电磁制动器壳体205的环形槽内绕有一组1号励磁线圈201,1号励磁线圈201与1号磁轭210之间留有气隙,环形槽的径向内侧开有沿圆周方向均布的盲孔,1号弹簧203布置在盲孔内,且1号弹簧203一端嵌入盲孔底部,另一端与1号磁轭210的端面粘接固定;1号电磁制动器壳体205的环形槽和盲孔的开口方向均向右侧;1号衬套209穿过1号磁轭210并嵌入到1号电磁制动器壳体205中,1号电磁制动器螺栓208穿过1号衬套209并旋入1号电磁制动器壳体205中,从而将1号电磁制动器壳体205和1号磁轭210固定连接,1号磁轭210可沿1号衬套209轴向窜动;1号衬套209可避免1号电磁制动器螺栓208在1号磁轭210轴向窜动的过程中产生磨损,同时也可保证1号励磁线圈201与1号磁轭210之间的最小气隙;Among them, the No. 1
2号电磁制动器300位于1号电磁制动器200右侧,包括沿圆周方向均布的2号衬套301、与2号衬套301配套的2号电磁制动器螺栓302和螺母303、沿圆周方向均布的2号弹簧304、2号电磁制动器轴305、3号轴承306、2号电磁制动器壳体307、2号励磁线圈308、2号磁轭309、滚针轴承310和垫圈311;The No. 2
其中,摩擦盘207位于1号磁轭210与2号磁轭309之间,1号电磁制动器200与2号电磁制动器300共用摩擦盘207,并且摩擦盘207的左右两侧均镶嵌有摩擦衬片202,2号电磁制动器轴305左侧设有圆盘,摩擦盘螺钉204将摩擦盘207与2号电磁制动器轴305的左侧圆盘固定连接;电机轴107右端开有中心孔,2号电磁制动器轴305左端伸入中心孔,并在电机轴107与2号电磁制动器轴305之间布置滚针轴承310进行支撑,并在2号电磁制动器轴305上布置垫圈311对摩擦盘207进行轴向限位;2号电磁制动器壳体307与2号电磁制动器轴305之间布置有3号轴承306进行支撑,2号电磁制动器轴305的圆盘轴肩对3号轴承306进行轴向限位;2号电磁制动器壳体307的环形槽内绕有一组2号励磁线圈308,2号励磁线圈308与2号磁轭309之间留有气隙,环形槽的径向内侧开有沿圆周方向均布的盲孔,2号弹簧304布置在盲孔内,且2号弹簧304一端嵌入盲孔底部,另一端与2号磁轭309的端面粘接固定;2号电磁制动器壳体307的环形槽和盲孔的开口方向均向左侧,2号衬套301穿过2号磁轭309并嵌入到2号电磁制动器壳体307中,2号电磁制动器螺栓302穿过2号衬套301、2号电磁制动器壳体307和变速器壳体113,并通过螺母303将2号电磁制动器壳体307、2号磁轭309和变速器壳体113固定连接,2号磁轭309可沿2号衬套301轴向窜动;2号衬套301可避免2号电磁制动器螺栓302在2号磁轭309轴向窜动的过程中产生磨损,同时也可保证2号励磁线圈308与2号磁轭309之间的最小气隙。The
行星轮系400为单排单级行星轮系,其位于2号电磁制动器300右侧,主要包括行星轮401、太阳轮402、第二卡环403、4号轴承404、行星架盖405、行星架406、行星架紧固螺钉407、内齿圈408和5号轴承409;The
其中,太阳轮402与2号电磁制动器轴305通过花键固定连接,并通过第二卡环403对太阳轮402进行轴向限位,2号电磁制动器螺栓302和螺母303将内齿圈408与变速器壳体113固定连接,行星轮401向两侧伸出圆柱轴,并伸入行星架盖405和行星架406的径向外侧圆孔内且可自由转动,行星架盖405和行星架406之间通过行星架紧固螺钉407固定连接,行星架盖405与2号电磁制动器轴305之间布置有4号轴承404进行支撑,并通过4号轴承404左侧的轴肩对其进行轴向限位;Among them, the
行星架406向右侧延伸形成空心轴,且空心轴右端外径加工有花键,并与轮毂505内孔花键连接,行星架406的空心轴与变速器壳体113之间布置有5号轴承409进行支撑,并通过行星架406的空心轴的轴肩对5号轴承409进行轴向限位;轮毂505的空心轴伸入轮辋502中心孔内,轮辋螺栓503和轮辋螺母504将轮毂505与轮辋502固连,轮辋502又与轮胎501固连;行星架406的空心轴右端加工有内螺纹,轴端螺栓506旋入行星架406的空心轴,且轴端螺栓506的左端面与轮毂505的右端面接触,从而对轮毂505进行轴向固定;The
在本实施例中,作为一种优选,行星轮系400的行星排特征参数大于1,行星排特征参数为机械领域通常定义,指的是行星轮系中内齿圈与太阳轮的齿数之比。In this embodiment, as a preference, the planetary row characteristic parameter of the
本实用新型在装配过程中,将外转子轮毂电机100、变速器壳体113、螺钉114、1号电磁制动器200、2号电磁制动器300与行星轮系400作为一个动力总成,通过左端伸出的电机轴107与转向节111固定连接,通过右端伸出的行星架406的空心轴与轮辋502和轮毂505固定连接。In the assembling process of the present invention, the outer
如图2所示,表示所述的基于双电磁制动器的外转子轮毂电机两挡变速系统的主要连接关系;本实用新型提供的基于双电磁制动器的外转子轮毂电机两挡变速系统共有四种工作模式:前进一挡状态;前进二挡状态;倒挡状态;驻车制动状态;As shown in Fig. 2, the main connection relationship of the described two-speed speed change system of the outer rotor hub motor based on the double electromagnetic brakes is shown; Mode: forward first gear status; forward second gear status; reverse gear status; parking brake status;
下面分别对四种模式的工作原理进行说明:转速关系方面,设定电动汽车前进时车轮的旋转方向为正方向,倒退时车轮旋转方向为负方向;The working principles of the four modes are described below: in terms of the speed relationship, the rotation direction of the wheels of the electric vehicle is set to be the positive direction when moving forward, and the rotation direction of the wheels is the negative direction when reversing;
1、前进一挡状态:当电动汽车处于前进一挡状态时,1号励磁线圈201断电,2号励磁线圈308通电;此时,2号励磁线圈308吸引2号磁轭309沿着2号衬套301进行轴向窜动,消除了2号磁轭309与摩擦盘207之间的压紧力;1号磁轭210在1号弹簧203的作用下压向摩擦盘207,使1号磁轭210与摩擦盘207接合;摩擦盘207固定不动,则太阳轮402固定不动,外转子轮毂电机100输出正向转矩,外转子102和变速器壳体113同步正转,且设此时外转子102和变速器壳体113的转速为n,则内齿圈408的转速为n,因为太阳轮402固定不动,故其转速为0,则根据单排单级行星轮系转速公式,可得行星架406的转速为(k为行星轮系400的行星排特征参数,且k>1),则轮毂505、轮辋502和轮胎501的转速均为 1. Forward first gear state: When the electric vehicle is in the forward first gear state, the No. 1
因此,如图3所示,当电动汽车处于前进一挡状态时,动力依次经外转子102、变速器壳体113、内齿圈408、行星轮401、行星架406、轮毂505、轮辋螺栓503、轮辋502传递给轮胎501,从而驱动电动汽车向前行驶;此时,外转子轮毂电机两挡变速系统的一挡传动比为 Therefore, as shown in FIG. 3 , when the electric vehicle is in the first forward gear state, the power passes through the
2、前进二挡状态:当电动汽车由前进一挡状态切换为前进二挡状态时,1号励磁线圈201通电,2号励磁线圈308断电;此时,1号励磁线圈201吸引1号磁轭210沿着1号衬套209进行轴向窜动,消除了1号磁轭210与摩擦盘207之间的压紧力;2号磁轭309在2号弹簧304的作用下压向摩擦盘207,使2号磁轭309与摩擦盘207接合;摩擦盘207与变速器壳体113固连,则太阳轮402与变速器壳体113固连;外转子轮毂电机100输出正向转矩,外转子102和变速器壳体113正转,且设此时外转子102和变速器壳体113的转速为n,则太阳轮402与内齿圈408的转速均为n,根据单排单级行星轮系转速公式,可得行星架406的转速为n,则轮毂505、轮辋502和轮胎501的转速均为n;2. Forward second gear state: When the electric vehicle is switched from the forward first gear state to the forward second gear state, the No. 1
因此,如图4所示,当电动汽车处于前进二挡状态时,动力依次经外转子102、变速器壳体113、内齿圈408与太阳轮402、行星轮401、行星架406、轮毂505、轮辋螺栓503、轮辋502传递给轮胎501,从而驱动电动汽车向前行驶;此时,外转子轮毂电机两挡变速系统的二挡传动比为1,即二挡为直接挡。Therefore, as shown in FIG. 4 , when the electric vehicle is in the second forward gear state, the power sequentially passes through the
3、倒挡状态:当电动汽车处于倒挡状态时,只需使外转子轮毂电机100输出负向转矩、外转子102反转即可,其余工作原理与前进一挡状态和前进二挡状态完全相同,在此不再复述。3. Reverse gear state: when the electric vehicle is in reverse gear state, it is only necessary to make the outer
4、驻车制动状态:当电动汽车停止行驶进行驻车制动时,1号励磁线圈201与2号励磁线圈308均断电;此时,1号磁轭210在1号弹簧203的作用下压向摩擦盘207,使1号磁轭210与摩擦盘207接合;摩擦盘207固定不动,太阳轮402固定不动;2号磁轭309在2号弹簧304的作用下也压向摩擦盘207,使2号磁轭309与摩擦盘207接合,因此2号磁轭309也固定不动,进而阻止变速器壳体113和内齿圈408转动,进一步阻止行星架406转动,从而阻止轮辋502和轮胎501转动。4. Parking brake status: When the electric vehicle stops running and performs parking braking, the No. 1
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the description and the embodiments, and can be applied to various fields suitable for the present invention. For those skilled in the art, Additional modifications may readily be implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126609A (en) * | 2019-06-04 | 2019-08-16 | 吉林大学 | A kind of gear speed change system of outer rotor hub motor two and electric car based on double electromagnetic brakes |
| CN113954622A (en) * | 2021-09-29 | 2022-01-21 | 合肥工业大学 | A two-speed rotatable wheel hub motor four-wheel drive car |
| CN114261276A (en) * | 2022-01-11 | 2022-04-01 | 华翼动力科技(东莞)有限公司 | Electric hub |
| CN114337078A (en) * | 2022-02-14 | 2022-04-12 | 吉林大学 | Dual-rotor hub motor two-gear speed change system based on dual electromagnetic clutches |
-
2019
- 2019-06-04 CN CN201920830819.9U patent/CN209938306U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126609A (en) * | 2019-06-04 | 2019-08-16 | 吉林大学 | A kind of gear speed change system of outer rotor hub motor two and electric car based on double electromagnetic brakes |
| CN110126609B (en) * | 2019-06-04 | 2024-06-28 | 吉林大学 | Outer rotor hub motor two-gear speed change system based on double electromagnetic brakes and electric automobile |
| CN113954622A (en) * | 2021-09-29 | 2022-01-21 | 合肥工业大学 | A two-speed rotatable wheel hub motor four-wheel drive car |
| CN114261276A (en) * | 2022-01-11 | 2022-04-01 | 华翼动力科技(东莞)有限公司 | Electric hub |
| CN114337078A (en) * | 2022-02-14 | 2022-04-12 | 吉林大学 | Dual-rotor hub motor two-gear speed change system based on dual electromagnetic clutches |
| CN114337078B (en) * | 2022-02-14 | 2023-09-15 | 吉林大学 | A dual-rotor hub motor two-speed transmission system based on dual electromagnetic clutches |
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