CN209937151U - Heating and cooling die for forming of bamboo and wood boards - Google Patents
Heating and cooling die for forming of bamboo and wood boards Download PDFInfo
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- CN209937151U CN209937151U CN201920087961.9U CN201920087961U CN209937151U CN 209937151 U CN209937151 U CN 209937151U CN 201920087961 U CN201920087961 U CN 201920087961U CN 209937151 U CN209937151 U CN 209937151U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 61
- 239000002023 wood Substances 0.000 title claims abstract description 33
- 238000001816 cooling Methods 0.000 title claims abstract description 24
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 19
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 19
- 241001330002 Bambuseae Species 0.000 title claims abstract description 19
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 19
- 239000011425 bamboo Substances 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 25
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims abstract description 11
- 230000005494 condensation Effects 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005485 electric heating Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
本实用新型提供一种竹木质板材成型加热冷却模具,由上模具和下模具组成,上模具包括上模主体、隔板、垫板和密封垫圈,通过螺丝固定连接成一体。上模主体下面、隔板上面分别有S形水冷凝槽和双S环形密封槽,两者固定一起后分别形成水冷凝管和密封垫圈,水冷凝管和上模具进出水口相通。隔板下面、垫板上面分别有S形导热油加热槽和双S环形密封槽,两者固定后形成导热油加热管和密封垫圈,导热油加热管和上模具进出油口相通。下模具包括模压凹槽、导热油加热管和水冷凝管,导热油加热管和水冷凝管位于下模具底部,导热油加热管靠近模压凹槽底,下模具设有进出油水口。本实用新型加热冷却交替转换效率高,温度控制精度高,用于竹木质板材加热冷却模压。
The utility model provides a heating and cooling mold for forming a bamboo wood plate, which is composed of an upper mold and a lower mold. There are S-shaped water condensing grooves and double S annular sealing grooves under the main body of the upper mold and on the upper part of the partition, respectively. After the two are fixed together, they form a water condensing pipe and a sealing gasket respectively. The water condensing pipe and the water inlet and outlet of the upper mold are connected. There are S-shaped heat-conducting oil heating grooves and double S-ring sealing grooves on the bottom of the partition plate and the top of the backing plate respectively. After the two are fixed, they form a heat-conducting oil heating pipe and a sealing gasket. The lower mold includes a molding groove, a heat-conducting oil heating pipe and a water-condensing pipe. The heat-conducting oil heating pipe and the water-condensing pipe are located at the bottom of the lower mold, and the heat-conducting oil heating pipe is close to the bottom of the molding groove. The utility model has high heating and cooling alternating conversion efficiency and high temperature control precision, and is used for heating, cooling and molding of bamboo and wood plates.
Description
技术领域technical field
本实用新型涉及一种竹木质板材成型加热冷却模具,属于竹木材加工领域。The utility model relates to a heating and cooling mould for forming a bamboo and wood plate, which belongs to the field of bamboo and wood processing.
背景技术Background technique
模压成型技术被广泛应用于塑料制品成型领域,是目前为止制造塑料制品的最普遍的手段。模压成型也被应用于普通木板的制造,但就目前市场上所存在的加热模具而言,模具的加热和保温及冷却性能都不是特别适用木板的制作。使用传统的加热模具模压成型的成品木板的外观和性能及生产效率都无法实行大规模的生产。传统的加热模具使用电热丝加热,即将电热丝熔铸到模具内部进行加热,而近些年来,较为普遍应用的是电热板和电加热圈进行加热。这两者普遍存在的问题就是热利用率低,模具所需的加热时间过长,而木制品在加热过程中无法得到恒定的保温效果导致木制品的各方面性能都有较大的降低,达不到所需的产品质量。而电加热圈更存在热量损耗过大,生产成本高的问题。综上所述,在使用现有的加热模具进行大批量木制品的生产过程中存在由于模具保温性能不够优良而导致木制品质量的降低。Compression molding technology is widely used in the field of plastic product molding and is by far the most common means of manufacturing plastic products. Compression molding is also used in the manufacture of ordinary wood panels, but as far as the heating molds currently on the market are concerned, the heating, heat preservation and cooling properties of the molds are not particularly suitable for the production of wood panels. The appearance, performance and production efficiency of finished wood panels molded using traditional heated molds cannot be mass-produced. The traditional heating mold is heated by electric heating wire, that is, the electric heating wire is cast into the mold for heating. In recent years, electric heating plates and electric heating coils are more commonly used for heating. The common problems of the two are that the heat utilization rate is low, the heating time required for the mold is too long, and the wood products cannot obtain a constant thermal insulation effect during the heating process, which leads to a large reduction in the performance of the wood products in all aspects. Less than the desired product quality. The electric heating coil has the problem of excessive heat loss and high production cost. To sum up, in the production process of mass wood products using the existing heating molds, the quality of wood products is reduced due to the insufficient thermal insulation performance of the molds.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决现有模具所存在的加热过程中热量损失大导致的保温性能和热利用率降低,模具加热冷却时间过长、生产成本过高等缺点。The purpose of the utility model is to solve the shortcomings of the existing mold, such as the large heat loss in the heating process, the reduction of the heat preservation performance and the heat utilization rate, the long heating and cooling time of the mold, and the high production cost.
为实现上述目的,本实用新型采用的是技术方案是:本实用新型一种竹木质板材成型加热冷却模具,模具的组成分为上模具(1)和下模具(2),所述上模具(1)包括上模主体(3)、隔板(4)和垫板(5),密封垫圈(6)。所述上模主体(3)右侧有一个进水口1(12)和一个出油口(11),左边开有对应的进油口1(13)和排水口1(14)。上模主体(3)下面、隔板(4)上面分别有相同S 形排列水冷凝槽(7)和双S环形密封槽1(8),两者固定一起后分别形成水冷凝管2(24)和密封垫圈(6),水冷凝管2(24)分别和上模主体(3)上的进水口1(12)和排水口(14)相通。隔板(4)下面、垫板(5)上面分别有相同的S形排列导热油加热槽(9)和双S环形密封槽2(10),密封槽2(10) 内放置了密封垫圈(6),防止液体流出,两者固定一起后形成导热油加热管2(25)和密封垫圈 (6),导热油加热管2(25)分别和上模主体(3)上的进油口1(13)和出油口(11)相通。上模主体(3)、隔板(4)、垫板(5)和密封垫圈(6)通过螺丝(23)进行固定连接成一体。In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is as follows: the present invention is a heating and cooling mold for forming a bamboo wood plate, and the mold is composed of an upper mold (1) and a lower mold (2), and the upper mold ( 1) It includes an upper die body (3), a partition plate (4), a backing plate (5), and a sealing gasket (6). The upper die body (3) has a water inlet 1 (12) and an oil outlet (11) on the right side, and a corresponding oil inlet 1 (13) and a drain outlet 1 (14) on the left side. There are the same S-shaped arrangement of water condensation grooves (7) and double S annular sealing grooves 1 (8) under the main body (3) of the upper mold and above the partition plate (4). ) and the sealing gasket (6), and the water condensation pipe 2 (24) communicates with the water inlet 1 (12) and the water outlet (14) on the upper die body (3) respectively. There are the same S-shaped heat transfer oil heating groove (9) and double S annular sealing groove 2 (10) under the partition plate (4) and above the backing plate (5). 6), to prevent the liquid from flowing out, the two are fixed together to form a heat transfer oil heating pipe 2 (25) and a sealing gasket (6). The heat transfer oil heating pipe 2 (25) and the
所述下模具包括模压凹槽(15)、导热油加热管1(16)和水冷凝管1(17),导热油加热管 1(16)和水冷凝管1(17)呈S形排列在下模具底部,导热油加热管1(16)靠近模压凹槽(15)的槽底。所述下模具同样设有进油口2(18)、进水口2(19)、排油口(20)和排水口2(21)。上下模闭合时热油从进油口1(13),进油口2(18)口注入带温度的导热油,通过导热油加热管对上模具垫板(5)和下模具模压凹槽(15)底部进行加热,并通过对上模具(1)施加向下压力,从而实现对木料进行加热成型,再通过进水口1(12),进水口2(19)对水冷凝管1(17),水冷凝管2(24)进行注入循环水,使上下模具迅速冷却的目的,从而实现对木料板(22)的加热冷却模压加工。The lower mold includes a molding groove (15), a heat-conducting oil heating pipe 1 (16) and a water-condensing pipe 1 (17), and the heat-conducting oil heating pipe 1 (16) and the water-condensing pipe 1 (17) are arranged in an S-shape at the bottom. At the bottom of the mold, the heat-conducting oil heating pipe 1 (16) is close to the groove bottom of the molding groove (15). The lower mold is also provided with an oil inlet 2 (18), a water inlet 2 (19), an oil outlet (20) and a water outlet 2 (21). When the upper and lower molds are closed, the hot oil is injected into the oil inlet 1 (13) and the oil inlet 2 (18) with a heat transfer oil with temperature, and the upper mold backing plate (5) and the lower mold molding groove ( 15) The bottom is heated, and by applying downward pressure to the upper mold (1), the wood is heated and formed, and then the water condensing pipe 1 (17) is passed through the water inlet 1 (12) and the water inlet 2 (19). , The water condensation pipe 2 (24) is injected with circulating water to rapidly cool the upper and lower molds, so as to realize the heating and cooling molding processing of the wood board (22).
本实用新型一种竹木质板材成型加热冷却模具相对于现有的木制品模压成型的加热模具所具有的优点:采用的导热油加热法所使用的热油通过管道输入模具的内部,通过热油在模具内部的流通可以很大程度上减少热量的损失,使模具快速进行升温,缩短加热时间,温度较为稳定,从而可以大幅度的提升产品性能。通过控制热油的的温度来提高产品在成型过程中温度的精度,通过水冷凝管来提高降温的速度,从而使产品的冷热循环的生产效率大大提高。The utility model has the advantages of a heating and cooling mold for forming a bamboo and wood panel relative to the existing heating mold for molding wood products: the heat oil used in the heat-conducting oil heating method is input into the interior of the mold through a pipeline, and the hot oil is passed through the heat-conducting oil. The circulation inside the mold can greatly reduce the heat loss, make the mold heat up quickly, shorten the heating time, and the temperature is relatively stable, which can greatly improve the product performance. By controlling the temperature of the hot oil, the temperature accuracy of the product in the molding process is improved, and the cooling speed is increased by the water condenser, so that the production efficiency of the cold and heat cycle of the product is greatly improved.
附图说明Description of drawings
图1为本实用新型一种竹木质板材成型加热冷却模具结构示意图。Figure 1 is a schematic structural diagram of a heating and cooling mold for forming a bamboo and wood panel according to the present invention.
图2为本实用新型一种竹木质板材成型加热冷却模具上模具结构透视图。Figure 2 is a perspective view of the mold structure on a heating and cooling mold for forming a bamboo and wood panel according to the present invention.
图3为本实用新型一种竹木质板材成型加热冷却模具上模具模型图。Figure 3 is a model diagram of a mold on a heating and cooling mold for forming a bamboo and wood panel according to the present invention.
图4为本实用新型一种竹木质板材成型加热冷却模具下模具模型图。FIG. 4 is a model diagram of a mold under a heating and cooling mold for forming a bamboo and wood panel according to the present invention.
图5为本实用新型一种竹木质板材成型加热冷却模具上模具隔板俯视图。Fig. 5 is a top view of a mold partition on a heating and cooling mold for forming a bamboo and wood panel according to the present invention.
图6为本实用新型一种竹木质板材成型加热冷却模具上模具垫板俯视图。FIG. 6 is a top view of a mold backing plate on a heating and cooling mold for forming a bamboo wood panel according to the present invention.
图中:1上模具,2下模具,3上模主体,4隔板,5垫板,6密封垫圈,7水冷凝槽, 8密封槽1,9导热油加热槽,10密封槽2,11出油口,12进水口1,13进油口1,14排水口1,15模压凹槽,16导热油加热管1,17水冷凝管1,18进油口2,19进水口2、20排油口,21排水口2,22木料板,23螺丝,24水冷凝管2,25导热油加热管2,26固定螺丝孔。In the figure: 1 upper mold, 2 lower mold, 3 upper mold body, 4 partition plate, 5 backing plate, 6 sealing gasket, 7 water condensation tank, 8
具体实施方式Detailed ways
以下结合附图和具体实施例,对本实用新型做进一步说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
实施例1:本实用新型一种竹木质板材成型加热冷却模具,模具的组成分为上模具(1) 和下模具(2),所述上模具(1)包括上模主体(3)、隔板(4)、垫板(5)和密封垫圈(6),以上四个通过四个螺丝(23)进行固定连接成一体。上模主体(3)下面、隔板(4)上面分别有相同S形排列水冷凝槽(7)和双S环形密封槽1(8),两者固定一起后分别形成水冷凝管2(24)和密封垫圈(6),水冷凝管2(24)分别和上模主体(3)上的进水口1(12)和排水口(14)相通。隔板(4)下面、垫板(5) 上面分别有相同的S形排列导热油加热槽(9)和双S环形密封槽2(10),两者固定一起后形成导热油加热管2(25)和密封垫圈(6),导热油加热管2(25)分别和上模主体(3)上的进油口1(13) 和出油口(11)相通。下模具(2)包括模压凹槽(15)、导热油加热管1(16)和水冷凝管1(17),导热油加热管1(16)和水冷凝管1(17)呈S形排列在下模具底部,导热油加热管1(16)靠近模压凹槽(15)的槽底。下模具(2)同样设有进油口2(18)、进水口2(19)、排油口(20)和排水口2(21)。将木料放入模压凹槽(15)内,上下模闭合时热油从进油口1(13),进油口2(18)注入带温度的导热油,通过导热油加热管对垫板(5)和模压凹槽(15)底部进行加热,并通过对上模具(1)施加向下压力,从而实现对木料进行加热成型,再通过进水口1(12),进水口2(19)对水冷凝管进行注入循环水,使上下模具迅速冷却的目的,从而实现对木料板(22)的加热冷却模压加工。Embodiment 1: the utility model is a kind of bamboo wood plate forming heating and cooling mould, the mould is composed of an upper mould (1) and a lower mould (2), the upper mould (1) comprises an upper mould main body (3), a spacer The plate (4), the backing plate (5) and the sealing washer (6), the above four are fixed and connected into one body by four screws (23). There are the same S-shaped arrangement of water condensation grooves (7) and double S annular sealing grooves 1 (8) under the main body (3) of the upper mold and above the partition plate (4). ) and the sealing gasket (6), and the water condensation pipe 2 (24) communicates with the water inlet 1 (12) and the water outlet (14) on the upper die body (3) respectively. The bottom of the partition plate (4) and the top of the backing plate (5) are respectively provided with the same S-shaped arrangement of heat-conducting oil heating grooves (9) and double S-ring sealing grooves 2 (10). 25) and the sealing gasket (6), and the heat transfer oil heating pipe 2 (25) respectively communicate with the oil inlet 1 (13) and the oil outlet (11) on the upper die body (3). The lower mold (2) includes a molding groove (15), a heat-conducting oil heating pipe 1 (16) and a water-condensing pipe 1 (17), and the heat-conducting oil heating pipe 1 (16) and the water-condensing pipe 1 (17) are arranged in an S shape At the bottom of the lower mold, the heat-conducting oil heating pipe 1 (16) is close to the bottom of the molding groove (15). The lower mold (2) is also provided with an oil inlet 2 (18), a water inlet 2 (19), an oil outlet (20) and a water outlet 2 (21). Put the wood into the molding groove (15), and when the upper and lower molds are closed, the hot oil is injected into the oil inlet 1 (13) and the oil inlet 2 (18) with heat transfer oil with temperature, and the heat transfer oil heating pipe is used for the backing plate ( 5) Heat the bottom of the molding groove (15), and apply downward pressure to the upper mold (1), so as to realize the heating and molding of the wood, and then pass through the water inlet 1 (12) and the water inlet 2 (19). The purpose of injecting circulating water into the water condensing pipe is to rapidly cool the upper and lower molds, so as to realize the heating and cooling molding process of the wood board (22).
Claims (5)
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| CN201920087961.9U CN209937151U (en) | 2019-01-20 | 2019-01-20 | Heating and cooling die for forming of bamboo and wood boards |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112026208A (en) * | 2020-08-13 | 2020-12-04 | 杭州吉圣复合材料有限公司 | Aging-resistant and corrosion-resistant SMC sheet molding compound and forming device thereof |
| CN113290761A (en) * | 2021-05-25 | 2021-08-24 | 泉州宗大模具有限公司 | Efficient production mold and production method of high-imitation wood barbecue plate |
-
2019
- 2019-01-20 CN CN201920087961.9U patent/CN209937151U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112026208A (en) * | 2020-08-13 | 2020-12-04 | 杭州吉圣复合材料有限公司 | Aging-resistant and corrosion-resistant SMC sheet molding compound and forming device thereof |
| CN113290761A (en) * | 2021-05-25 | 2021-08-24 | 泉州宗大模具有限公司 | Efficient production mold and production method of high-imitation wood barbecue plate |
| CN113290761B (en) * | 2021-05-25 | 2022-05-27 | 泉州宗大模具有限公司 | Efficient production mold and production method of high-imitation wood barbecue plate |
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