CN209935907U - Fixture device for machining cross hole of steering shaft of forklift - Google Patents
Fixture device for machining cross hole of steering shaft of forklift Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及机械制造加工技术领域,具体涉及一种加工叉车转向轴十字孔的夹具装置。The utility model relates to the technical field of mechanical manufacturing and processing, in particular to a clamp device for processing a cross hole of a steering shaft of a forklift.
背景技术Background technique
叉车转向轴的功能是将驾驶员作用于转向盘的转向力矩传递给转向器,它的上部与转向盘固定连接,下部与转向器相连。The function of the forklift steering shaft is to transmit the steering torque that the driver acts on the steering wheel to the steering gear. The upper part of it is fixedly connected to the steering wheel, and the lower part is connected to the steering gear.
叉车转向轴外形为叉形的工件,目前,叉车左转向轴钻十字孔多采用的加工方法是利用转向轴孔止口座定位,通过转向轴孔端面压板夹紧的方式,钻十字交叉两孔分别在两台设备上加工。Forklift steering shafts are fork-shaped workpieces. At present, the most commonly used processing method for drilling cross holes on the left steering shaft of forklift trucks is to use the steering shaft hole stopper seat to locate, and to drill the two cross holes by clamping the end face of the steering shaft hole. Processed on two machines.
但是,现有的叉车左转向轴钻十字孔轴孔通过止口座定位,端面压板夹紧的方式会造成转向轴十字孔轴向尺寸间接保证,加工尺寸误差加大,工件质量不易保证,且机械式夹紧,钻十字交叉两孔分别在两台设备上加工,加工过程中带来工件定位夹紧和工件拆卸用时长,进而影响生产效率及车床的利用率,该工序也需考虑工件工艺路线中的前后工序衔接问题。However, in the existing forklift left steering shaft, the cross hole is drilled and the shaft hole is positioned by the stopper seat, and the clamping method of the end face pressure plate will indirectly guarantee the axial size of the cross hole of the steering shaft, increase the machining dimensional error, and it is difficult to ensure the quality of the workpiece. Type clamping, drilling two cross holes and processing them on two equipments respectively. During the processing, it takes time for workpiece positioning and clamping and workpiece removal, which in turn affects the production efficiency and the utilization rate of the lathe. This process also needs to consider the workpiece process route. The problem of the connection between the front and rear processes.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对上述现有技术的不足,提供一种加工叉车转向轴十字孔的夹具装置。The technical problem to be solved by the utility model is to provide a clamp device for processing the cross hole of the steering shaft of a forklift, aiming at the above-mentioned deficiencies of the prior art.
为实现上述技术目的,本实用新型采取的技术方案为:In order to realize the above-mentioned technical purpose, the technical scheme adopted by the present utility model is:
一种加工叉车转向轴十字孔的夹具装置,其中:包括夹具底座,所述的夹具底座两侧腰孔通过T形螺栓与机床固定连接,所述的夹具底座上中部设有定位夹具,所述的定位夹具包括上定位夹具和下定位夹具,所述的下定位夹具固定安装在夹具底座上,所述的上定位夹具安装在下定位夹具的上方,所述的上定位夹具上方安装有夹紧支板,所述的夹紧支板与定位夹具之间通过导向轴连接,所述的导向轴上端固定在夹紧支板上,下端依次穿过夹紧支板和上定位夹具并插入下定位夹具中,所述的上定位夹具的下底面上开设有倒V形槽,所述的下定位夹具的上底面上开设有正V形槽,工件安装在两个V形槽合围成的间隙中,所述的夹紧支板和上定位夹具之间还连接有夹紧螺钉体,所述的夹紧螺钉体穿过夹紧支板并插入上定位夹具中,夹紧螺钉体可带动上定位夹具相对夹紧支板上下移动,夹紧或放松工件;A fixture device for processing a cross hole of a steering shaft of a forklift truck, which comprises a fixture base, the waist holes on both sides of the fixture base are fixedly connected to a machine tool through T-shaped bolts, a positioning fixture is arranged in the upper and middle part of the fixture base, and the The positioning fixture includes an upper positioning fixture and a lower positioning fixture, the lower positioning fixture is fixedly installed on the fixture base, the upper positioning fixture is installed above the lower positioning fixture, and a clamping support is installed above the upper positioning fixture. The clamping support plate and the positioning fixture are connected by a guide shaft, the upper end of the guide shaft is fixed on the clamping support plate, and the lower end passes through the clamping support plate and the upper positioning fixture in turn and is inserted into the lower positioning fixture Among them, an inverted V-shaped groove is opened on the lower bottom surface of the upper positioning fixture, a positive V-shaped groove is opened on the upper bottom surface of the lower positioning fixture, and the workpiece is installed in the gap enclosed by the two V-shaped grooves. A clamping screw body is also connected between the clamping support plate and the upper positioning fixture, the clamping screw body passes through the clamping support plate and is inserted into the upper positioning fixture, and the clamping screw body can drive the upper positioning fixture. Move up and down relative to the clamping support plate to clamp or loosen the workpiece;
所述的工件加工端左端面通过支撑钉定位,所述的支撑钉与工件水平平齐并固定在凸台上,所述的凸台安装在夹具底座上,凸台上端连接有钻套连接板,所述的钻套连接板在工件加工端上方位置连接有钻套;The left end face of the machining end of the workpiece is positioned by a support nail, the support nail is level with the workpiece and is fixed on the boss, the boss is installed on the fixture base, and the upper end of the boss is connected with a drill sleeve connecting plate , the drill sleeve connecting plate is connected with a drill sleeve at a position above the machining end of the workpiece;
所述的夹具底座上还安装有两个浮动定位支撑装置,所述的浮动定位支撑装置包括用于固定工件连接端水平放置的第一浮动定位支撑装置和用于固定工件连接端垂直放置的第二浮动定位支撑装置;Two floating positioning support devices are also installed on the fixture base, and the floating positioning support devices include a first floating positioning support device for fixing the connecting end of the workpiece to be placed horizontally and a second floating positioning support device for fixing the connecting end of the workpiece to be placed vertically. 2. Floating positioning support device;
所述的第一浮动定位支撑装置包括支架、第一浮动支承销、第一调节螺母和第一压簧,所述的支架下端固定在夹具底座侧部,其上端开设有横向通孔,所述的第一调节螺母安装在通孔内,所述的第一浮动支承销通过第一压簧连接在第一调节螺母上,通过移动第一调节螺母水平运动,带动第一压簧控制第一浮动支承销移动至可以卡夹在工件连接端的位置;The first floating positioning support device includes a bracket, a first floating support pin, a first adjusting nut and a first compression spring. The lower end of the bracket is fixed on the side of the fixture base, and the upper end is provided with a transverse through hole. The first adjustment nut is installed in the through hole, the first floating support pin is connected to the first adjustment nut through the first compression spring, and the first adjustment nut is moved horizontally to drive the first compression spring to control the first floating The support pin is moved to a position where it can be clamped at the connecting end of the workpiece;
所述的第二浮动定位支撑装置包括第二压簧、第二浮动支承销和第二调节螺母,所述的第二调节螺母安装在底座上通孔中,所述的第二浮动支承销通过第二压簧连接在第二调节螺母上,通过移动第二调节螺母垂直运动,带动第二压簧控制第二浮动支承销移动至可以卡夹在工件连接端的位置。The second floating positioning support device includes a second compression spring, a second floating support pin and a second adjusting nut, the second adjusting nut is installed in the through hole on the base, and the second floating support pin passes through the base. The second compression spring is connected to the second adjustment nut, and by moving the second adjustment nut to move vertically, the second compression spring is driven to control the second floating support pin to move to a position where it can be clamped at the connection end of the workpiece.
为优化上述技术方案,采取的具体措施还包括:In order to optimize the above technical solutions, the specific measures taken also include:
上述的导向轴为两个,分别对称分布在夹紧螺钉体的两边,所述的导向轴上端通过螺母固定在夹紧支板上,所述的上定位夹具开设有两个通孔,两个导向轴穿过其中,所述的通孔直径略大于导向轴的直径。The above-mentioned guide shafts are two, which are symmetrically distributed on both sides of the clamping screw body, the upper end of the guide shaft is fixed on the clamping support plate by a nut, and the upper positioning fixture is provided with two through holes, two The guide shaft passes through it, and the diameter of the through hole is slightly larger than the diameter of the guide shaft.
上述的下定位夹具上开设有两个螺纹孔,所述的导向轴下端螺纹连接在下定位夹具上两个螺纹孔中。The above-mentioned lower positioning fixture is provided with two threaded holes, and the lower end of the guide shaft is screwed into the two threaded holes on the lower positioning fixture.
上述的上定位夹具中间开设有T形槽,所述的夹紧螺钉体为T形螺钉,下端为小圆柱形,所述的夹紧螺钉体下端插入T形槽中。A T-shaped slot is formed in the middle of the above-mentioned upper positioning fixture, the clamping screw body is a T-shaped screw, the lower end is a small cylindrical shape, and the lower end of the clamping screw body is inserted into the T-shaped slot.
上述的夹紧螺钉体与夹紧支板螺纹连接。The above-mentioned clamping screw body is threadedly connected with the clamping support plate.
上述的用于连接第一调节螺母和第二调节螺母的通孔皆为阶梯孔,其上小下大,大孔下端加工螺纹,两个调节螺母分别与两个通孔螺纹连接。The above-mentioned through holes for connecting the first adjustment nut and the second adjustment nut are all stepped holes, the upper part is small and the lower part is large, the lower end of the large hole is threaded, and the two adjustment nuts are respectively connected with the two through holes threadedly.
上述的第一浮动支承销和第二浮动支承销上部皆为锥形,下部开设有孔,所述的第一压簧和第二压簧分别连接在两个支承销的孔中。The upper part of the first floating support pin and the second floating support pin are both tapered, and the lower part is provided with a hole, and the first compression spring and the second compression spring are respectively connected in the holes of the two support pins.
上述的正V形槽和倒V形槽的V形角皆为90°。The V-shaped angles of the above-mentioned positive V-shaped grooves and inverted V-shaped grooves are both 90°.
上述的支架下端与夹具底座侧面螺钉连接。The lower end of the above-mentioned bracket is screwed to the side surface of the fixture base.
本实用新型一种加工叉车转向轴十字孔的夹具装置的有益效果:The utility model has the beneficial effects of a clamp device for processing a cross hole of a steering shaft of a forklift:
本实用新型提供一种加工叉车转向轴十字孔的夹具装置,可在一台加工设备上通过两次定位夹紧完成钻十字交叉两孔加工;通过V形槽和两个浮动支承销的设置使转向轴定位精准,保证了加工尺寸的要求,缩短了加工过程中带来工件定位夹紧和工件拆卸用时间,解决工艺路线中的前后衔接问题,提高产品生产效率及机床设备的利用率。The utility model provides a clamp device for processing a cross hole of a steering shaft of a forklift, which can complete the drilling of two cross holes through two positioning and clamping on one processing equipment; The precise positioning of the steering shaft ensures the requirements of processing size, shortens the time for workpiece positioning and clamping and workpiece removal during the processing process, solves the problem of front and rear connection in the process route, and improves product production efficiency and machine tool equipment utilization.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的结构俯视示意图;Fig. 2 is a schematic top view of the structure of the utility model;
图3为本实用新型的结构工件平放右视示意图;Fig. 3 is the schematic diagram of the right side view of the structural workpiece of the utility model;
图4为本实用新型的结构工件旋转90°右视示意图。FIG. 4 is a schematic diagram of the right side view of the structural workpiece of the present invention rotated by 90°.
附图标记为:工件1、夹具底座2、定位夹具3、下定位夹具31、上定位夹具32、倒V 形槽33、正V形槽34、夹紧支板4、导向轴5、夹紧螺钉体6、支撑钉7、凸台8、钻套连接板9、钻套10、第一浮动定位支撑装置11、支架12、第一浮动支承销13、第一调节螺母14、第一压簧15、第二浮动定位支撑装置16、第二压簧17、第二浮动支承销18、第二调节螺母 19,工件连接端20。Reference numerals are:
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例作进一步详细描述。The embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
如图1至图4所示,本实用新型为一种加工叉车转向轴十字孔的夹具装置,其中:包括夹具底座2,夹具底座2两侧腰孔通过T形螺栓与机床固定连接,夹具底座2上中部设有定位夹具3,定位夹具3包括上定位夹具31和下定位夹具32,下定位夹具32固定安装在夹具底座2上,上定位夹具31安装在下定位夹具32的上方,上定位夹具31上方安装有夹紧支板 4,夹紧支板4与定位夹具3之间通过导向轴5连接,导向轴5上端固定在夹紧支板4上,下端依次穿过夹紧支板4和上定位夹具31并插入下定位夹具32中,上定位夹具31的下底面上开设有倒V形槽33,下定位夹具32的上底面上开设有正V形槽34,工件1安装在两个V 形槽合围成的间隙中,夹紧支板4和上定位夹具31之间还连接有夹紧螺钉体6,夹紧螺钉体 6穿过夹紧支板4并插入上定位夹具31中,夹紧螺钉体6可带动上定位夹具31相对夹紧支板4上下移动,夹紧或放松工件1;As shown in Figures 1 to 4, the utility model is a fixture device for processing a cross hole of a steering shaft of a forklift, wherein: a
工件1加工端左端面通过支撑钉7定位,支撑钉7与工件1水平平齐并固定在凸台8上,凸台8安装在夹具底座2上,凸台8上端连接有钻套连接板9,钻套连接板9在工件1加工端上方位置连接有钻套10;The left end face of the machining end of the
夹具底座2上还安装有两个浮动定位支撑装置,浮动定位支撑装置包括用于固定工件连接端20水平放置的第一浮动定位支撑装置11和用于固定工件连接端20垂直放置的第二浮动定位支撑装置16;Two floating positioning support devices are also installed on the
第一浮动定位支撑装置11包括支架12、第一浮动支承销13、第一调节螺母14和第一压簧15,支架12下端固定在夹具底座2侧部,其上端开设有横向通孔,第一调节螺母14安装在通孔内,第一浮动支承销13通过第一压簧15连接在第一调节螺母14上,通过移动第一调节螺母14水平运动,带动第一压簧15控制第一浮动支承销13移动至可以卡夹在工件连接端 20的位置;The first floating
第二浮动定位支撑装置16包括第二压簧17、第二浮动支承销18和第二调节螺母19,第二调节螺母19安装在底座上通孔中,第二浮动支承销18通过第二压簧17连接在第二调节螺母19上,通过移动第二调节螺母14垂直运动,带动第二压簧17控制第二浮动支承销18移动至可以卡夹在工件连接端20的位置。The second floating
本实施例中,导向轴为两个,分别对称分布在夹紧螺钉体6的两边,导向轴5上端通过螺母固定在夹紧支板4上,上定位夹具31开设有两个通孔,两个导向轴5穿过其中,通孔直径略大于导向轴5的直径。In this embodiment, there are two guide shafts, which are symmetrically distributed on both sides of the clamping
本实施例中,下定位夹具32上开设有两个螺纹孔,导向轴5下端螺纹连接在下定位夹具 32上两个螺纹孔中。In this embodiment, the
本实施例中,上定位夹具31中间开设有T形槽,夹紧螺钉体6为T形螺钉,夹紧螺钉体 6下端插入T形槽中。In this embodiment, a T-shaped slot is formed in the middle of the
本实施例中,夹紧螺钉体6与夹紧支板4螺纹连接。In this embodiment, the clamping
本实施例中,用于连接第一调节螺母14和第二调节螺母19的通孔皆为阶梯孔,其上小下大,大孔下端加工螺纹,两个调节螺母分别与两个通孔螺纹连接。In this embodiment, the through holes used to connect the
本实施例中,第一浮动支承销13和第二浮动支承销18上部皆为锥形,下部开设有孔,第一压簧15和第二压簧17分别连接在两个支承销的孔中。In this embodiment, the upper part of the first floating
本实施例中,正V型槽34和倒V型槽33的V形角皆为90°。In this embodiment, the V-shaped angles of the positive V-shaped
本实施例中,支架12下端与夹具底座2侧面螺钉连接。In this embodiment, the lower end of the
一种加工叉车转向轴十字孔的加工方法,具体如下:A processing method for processing a cross hole of a steering shaft of a forklift is as follows:
以图1至图4为例,步骤A:预先调节第一调节螺母14和第二调节螺母19,使第一浮动支承销13和第二浮动支承销18调节到正好卡夹在工件连接端20中间的合适位置,然后安装下定位夹具32固定于机床上,旋转调节夹紧螺钉体6向上运动,控制上定位夹具31远离下定位夹具32,然后放入工件1,工件1加工端左端面通过支撑钉7定位,工件连接端20水平放置并通过第一浮动支承销13定位,第一浮动支承销13卡夹在工件连接端20之间,最后旋转调节夹紧螺钉体6向下运动,控制上定位夹具31靠近下定位夹具32并夹紧工件1,完成定位,然后通过钻套10加工十字孔中的一对孔。Taking FIG. 1 to FIG. 4 as an example, step A: pre-adjust the first adjusting
步骤B:旋转调节夹紧螺钉体6向上运动,控制上定位夹具31远离下定位夹具32,然后把工件1旋转90°,工件连接端20垂直向下通过夹具底座2上的第二浮动支承销18支撑定位,第二浮动支承销18卡夹在工件连接端20的中间,然后旋转调节夹紧螺钉体6向下运动,控制上定位夹具31靠近下定位夹具32并固定夹紧工件1,完成定位,然后通过钻套10 加工十字孔中的另一对孔。Step B: Rotate and adjust the clamping
以上仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,应视为本实用新型的保护范围。The above are only the preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
Claims (9)
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| CN201920570539.9U CN209935907U (en) | 2019-04-24 | 2019-04-24 | Fixture device for machining cross hole of steering shaft of forklift |
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| CN201920570539.9U CN209935907U (en) | 2019-04-24 | 2019-04-24 | Fixture device for machining cross hole of steering shaft of forklift |
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| CN209935907U true CN209935907U (en) | 2020-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920570539.9U Expired - Fee Related CN209935907U (en) | 2019-04-24 | 2019-04-24 | Fixture device for machining cross hole of steering shaft of forklift |
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| CN (1) | CN209935907U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117400012A (en) * | 2023-10-27 | 2024-01-16 | 大连理工大学 | A simulated small hole hole making processing fixture |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117400012A (en) * | 2023-10-27 | 2024-01-16 | 大连理工大学 | A simulated small hole hole making processing fixture |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201117 Address after: No. 195, South Rehe Road, Gulou District, Nanjing City, Jiangsu Province Patentee after: Nanjing Monte tech Environmental Protection Technology Co.,Ltd. Address before: Longpan road Xuanwu District of Nanjing city of Jiangsu Province, No. 159 210037 Patentee before: NANJING FORESTRY University |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200114 Termination date: 20210424 |