CN209935296U - Capacitance Appearance Testing Equipment - Google Patents
Capacitance Appearance Testing Equipment Download PDFInfo
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- CN209935296U CN209935296U CN201920347054.3U CN201920347054U CN209935296U CN 209935296 U CN209935296 U CN 209935296U CN 201920347054 U CN201920347054 U CN 201920347054U CN 209935296 U CN209935296 U CN 209935296U
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- 238000012360 testing method Methods 0.000 title claims description 4
- 238000001514 detection method Methods 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000007493 shaping process Methods 0.000 claims description 23
- 238000007689 inspection Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 7
- 230000002950 deficient Effects 0.000 claims description 5
- 239000003990 capacitor Substances 0.000 abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 238000003825 pressing Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及检测设备技术领域,特指一种电容外观检测设备。The utility model relates to the technical field of detection equipment, in particular to a capacitance appearance detection equipment.
背景技术Background technique
现有的方形电容,需要对电容的外观进行检测,检测它的六个面,在检测时,电容的引脚不一定是平直的,还需要对电容的引脚进行平整,现有的检测设备,一般都存在效率不高、结构复杂的情况。In the existing square capacitor, it is necessary to test the appearance of the capacitor and detect its six sides. When testing, the pins of the capacitor are not necessarily straight, and the pins of the capacitor need to be flattened. The existing detection Equipment generally has low efficiency and complex structure.
因此,基于上述现有的电容外观检测设备的缺陷,需要对现有的电容外观检测设备进行改进。Therefore, based on the above-mentioned defects of the existing capacitance appearance inspection equipment, it is necessary to improve the existing capacitance appearance inspection equipment.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足提供一种电容外观检测设备,该电容外观检测设备解决了现有的检测设备所存在的:效率不高、结构复杂等缺陷。The purpose of the utility model is to provide a capacitance appearance detection device in view of the deficiencies of the prior art, and the capacitance appearance detection device solves the defects of the existing detection equipment: low efficiency and complex structure.
为实现上述目的,本实用新型是通过以下技术方案实现的:电容外观检测设备,工作台上安装有初步检测装置、吸取物料装置、顶部检测装置、送料轨道、料夹,料夹位于送料轨道的前端;初步检测装置位于送料轨道的前部的上方;吸取物料装置包括吸嘴座、吸嘴,吸嘴能够自转地安装于吸嘴座上,吸取物料装置的底端设置于移动滑轨上,移动滑轨垂直于送料轨道,吸嘴座的侧面配有旋转电机,吸取物料装置活动位于顶部检测装置的下方。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a capacitance appearance detection device, a preliminary detection device, a material suction device, a top detection device, a feeding track, and a material clip are installed on the workbench, and the material clip is located on the feeding track. The front end; the preliminary detection device is located above the front of the feeding track; the material suction device includes a suction nozzle seat and a suction nozzle, the suction nozzle can be installed on the suction nozzle seat in a self-rotating manner, and the bottom end of the material suction device is set on the moving slide rail. The moving slide rail is perpendicular to the feeding rail, the side of the suction nozzle seat is equipped with a rotating motor, and the suction device is located below the top detection device.
具体的,所述的送料轨道的旁侧配设有出料轨道,出料轨道平行于送料轨道,出料轨道旁设置有后序检测装置。Specifically, the side of the feeding rail is provided with a discharging rail, the discharging rail is parallel to the feeding rail, and a post-sequence detection device is arranged beside the discharging rail.
更具体的,所述的吸嘴座的侧面安装齿条用电机,吸嘴座上安装有多个吸嘴、齿条,吸嘴同轴配有转轴,转轴的外侧壁成型有与齿条啮合的齿轮。More specifically, a motor for a rack is installed on the side of the suction nozzle seat, a plurality of suction nozzles and racks are installed on the suction nozzle seat, the suction nozzle is coaxially equipped with a rotating shaft, and the outer side wall of the rotating shaft is formed to engage with the rack. of gears.
更具体的,所述的送料轨道旁设置有垂直送料轨道移动的整形座,整形座固定有插板、整形模具,整形模具呈E字形,中部不动、两侧为活动臂。More specifically, a shaping seat that moves vertically along the feeding track is arranged beside the feeding track. The shaping seat is fixed with a plug-in plate and a shaping die. The shaping die is E-shaped, the middle part is stationary, and the two sides are movable arms.
更具体的,所述的送料轨道还配有由气缸驱动的推板,与推板相对的送料轨道开设有缺口,缺口下方对应有出料滑梯,出料滑梯对应初检不良品箱。More specifically, the feeding track is also equipped with a push plate driven by a cylinder, the feeding track opposite to the push plate is provided with a gap, and there is a discharge slide corresponding to the gap below, and the discharge slide corresponds to the initial inspection defective product box.
进一步的,所述的工作台上安装有电机驱动的凸轮转轴,凸轮转轴位于送料轨道的下方且平行于送料轨道。Further, a motor-driven cam rotating shaft is installed on the worktable, and the cam rotating shaft is located below the feeding track and parallel to the feeding track.
更进一步的,所述的凸轮转轴上套设有转轮,转轮的外侧面开设有曲线凸轮槽,曲线凸轮槽配合有前后摆杆,前后摆杆的中部固定、底端配有滑轮,滑轮嵌设于曲线凸轮槽内,前后摆杆的顶端连接料夹的料夹座。Further, the cam shaft is sleeved with a runner, the outer side of the runner is provided with a curved cam groove, the curved cam groove is matched with front and rear swing bars, the middle of the front and rear swing bars is fixed, and the bottom end is equipped with a pulley. It is embedded in the curved cam groove, and the top of the front and rear swing rods is connected to the material clamp seat of the material clamp.
更进一步的,所述的凸轮转轴上套设有第一凸轮、第四凸轮,第一凸轮、第四凸轮驱动移料夹具,移动夹具的底部配有驱动杆、垂直送料轨道的滑轨,驱动杆的顶端连接移动夹具、中部固定、底端配有滑轮,滑轮分别与第一凸轮、第四凸轮活动配合。Further, the cam shaft is sleeved with a first cam and a fourth cam, and the first cam and the fourth cam drive the material moving fixture, and the bottom of the moving fixture is equipped with a driving rod and a sliding rail of a vertical feeding track, which drives the moving fixture. The top end of the rod is connected with the moving fixture, the middle part is fixed, and the bottom end is provided with a pulley, which is respectively movably matched with the first cam and the fourth cam.
更进一步的,所述的凸轮转轴上套设有第三凸轮,第三凸轮配合有第二升降摆杆,第二升降摆杆垂直于凸轮转轴,第二升降摆杆的一端固定、中部配有滑轮、另一端连接升降杆,升降杆竖直设置,滑轮与第三凸轮活动配合。Furthermore, a third cam is sleeved on the cam rotating shaft, the third cam is matched with a second lifting and swinging rod, the second lifting and swinging rod is perpendicular to the cam rotating shaft, one end of the second lifting and swinging rod is fixed, and the middle part is equipped with a second lifting and swinging rod. The pulley and the other end are connected with a lift rod, the lift rod is vertically arranged, and the pulley is movably matched with the third cam.
更进一步的,所述的凸轮转轴上套设有第二凸轮,第二凸轮配合有第一升降摆杆,第一升降摆杆垂直于凸轮转轴,第一升降摆杆驱动升降板。Furthermore, a second cam is sleeved on the cam rotating shaft, the second cam is matched with a first lifting pendulum rod, the first lifting pendulum rod is perpendicular to the cam rotating shaft, and the first lifting pendulum rod drives the lifting plate.
本实用新型的有益效果在于:吸嘴座沿移动滑轨向送料轨道移动,吸嘴座被旋转电机驱动而产生翻转,吸嘴将电容的顶面吸住,吸嘴座继续翻转,顶部检测装置对电容的侧面及底面进行检测,能够实现自动化生产,结构简单、效率高。The beneficial effects of the utility model are as follows: the suction nozzle seat moves along the moving slide rail to the feeding track, the suction nozzle seat is driven by the rotating motor to turn over, the suction nozzle sucks the top surface of the capacitor, the suction nozzle seat continues to turn over, and the top detection device Detecting the side and bottom surfaces of the capacitor can realize automatic production, with simple structure and high efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的吸取物料装置的装配结构示意图。FIG. 2 is a schematic view of the assembly structure of the material suction device of the present invention.
图3为本实用新型的吸取物料装置的局部结构示意图。FIG. 3 is a partial structural schematic diagram of the material sucking device of the present invention.
图4为本实用新型的送料部分的局部结构示意图。FIG. 4 is a schematic diagram of the partial structure of the feeding part of the present invention.
图5为图4的另一角度结构示意图。FIG. 5 is another perspective structural diagram of FIG. 4 .
图6为本实用新型的送料部分的另一局部结构示意图。Fig. 6 is another partial structural schematic diagram of the feeding part of the present invention.
图7为本实用新型的凸轮转轴与凸轮的装配结构示意图。FIG. 7 is a schematic diagram of the assembly structure of the cam shaft and the cam of the present invention.
图8为本实用新型的整形座的装配结构示意图。8 is a schematic diagram of the assembly structure of the shaping seat of the present invention.
图9为本实用新型的料夹的局部结构示意图。FIG. 9 is a partial structural schematic diagram of the material clip of the present invention.
图10为本实用新型的立体装配结构示意图。10 is a schematic diagram of a three-dimensional assembly structure of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.
见图1——图10,本实用新型电容外观检测设备示意图包括:初步检测装置1、吸取物料装置2、吸嘴3、顶部检测装置4、出料轨道5、后序检测装置6、初检不良品箱7、良品箱8、旋转电机9、齿条用电机10、移动滑轨11、电容12、齿条13、齿轮14、夹板15、送料轨道16、插板17、整形模具18、推板19、压杆20、升降块21、升降杆22、移动夹具23、转轮24、第一凸轮25、第二凸轮26、第三凸轮27、第四凸轮28、料夹29、前后摆杆30、凸轮转轴31、拉杆32、升降滑轮33、倾斜面34、自动送料设备35、驱动杆36、第一升降摆杆37、第二升降摆杆38、整形座39、升降板40。Referring to Fig. 1 to Fig. 10, the schematic diagram of the capacitor appearance detection equipment of the present utility model includes: a preliminary detection device 1, a
如图1,工作台上安装有初步检测装置1、吸取物料装置2、吸嘴3、顶部检测装置4、出料轨道5、后序检测装置6、初检不良品箱7、良品箱8、送料轨道16、料夹29,初步检测装置1采用一个检测头,对依次进料的电容的顶面进行检测,如果检测为不良品,则被送入初检不良品箱7内,如果检测为良品,则继续移动,最后的良品送入良品箱8,工作台上还设置有其他不良品箱,在此不作赘述。顶部检测装置4采用一个以上检测头,可以同时对多个电容12进行检测,顶部检测装置4还配有分隔板,以免相互干扰,后序检测装置6对电容12的底面材进行检测。出料轨道5采用皮带的结构,吸取物料装置2旋转并将电容12放于出料轨道5上出料。As shown in Figure 1, the workbench is equipped with a preliminary detection device 1, a
本实用新型的吸取物料装置2整体可以升降,通过升降气缸驱动,在此不作赘述。The material sucking
如图2、3,本实用新型的吸取物料装置2包括吸嘴座、吸嘴3、齿条用电机10,齿条用电机10安装于吸嘴座的侧面,吸嘴座上安装有多个吸嘴3、齿条13,吸嘴3同轴配有转轴,转轴的外侧壁成型有与齿条13啮合的齿轮14。吸取物料装置2的底端设置于移动滑轨11上,移动滑轨11垂直于送料轨道23,吸嘴座2的侧面配有旋转电机9。As shown in Figures 2 and 3, the
本实用新型包括三道检测工序,首先是初步检测装置1进行顶面外观检测,其次是顶部检测装置4进行侧面外观、底面外观检测,第三是后序检测装置6进行底面检测。The utility model includes three inspection procedures, firstly, the preliminary inspection device 1 performs top surface appearance inspection, secondly, the
本实用新型的吸嘴座2沿移动滑轨11向送料轨道23移动,吸嘴座2被旋转电机9驱动而产生翻转,吸嘴3将电容12的顶面吸住。吸嘴座2继续翻转90度,使电容12的侧面朝上,顶部检测装置4对电容12的侧面进行检测,检测时,齿条用电机10移动,通过齿条13与吸嘴3的齿轮14的配合作用,吸嘴3产生旋转,顶部检测装置4对电容12的各个侧面进行检测。吸嘴座2继续翻转90度,使电容12的底面朝上,顶部检测装置4对电容12的底面进行检测。吸嘴座2回复翻转90度,吸嘴座2沿移动滑轨11移动,吸嘴3将电容12放置于出料轨道5上。出料轨道5移动,后序检测装置6对电容12的底面材料厚度等参数进行检测。The
本实用新型的顶部检测装置4的下方还配有夹板15,夹板15平行于出料轨道5,夹板15夹住电容12并张开,可以使多个吸嘴3上吸取的电容12平整,便于检测。The bottom of the
工作台上安装有凸轮转轴31,凸轮转轴31平行于送料轨道16,凸轮转轴31由电机驱动旋转,凸轮转轴31上依次套设有转轮24、第一凸轮25、第二凸轮26、第三凸轮27、第四凸轮28。A
转轮24的外侧面开设有曲线凸轮槽,曲线凸轮槽配合有前后摆杆30,前后摆杆30的中部固定、底端配有滑轮,滑轮嵌设于曲线凸轮槽内,前后摆杆30的顶端连接料夹座。转轮24转动时,前后摆杆30摆动,可以使料夹29沿送料轨道16前后移动,实现夹送料动作。The outer side of the
第一凸轮25、第四凸轮28驱动移料夹具23,移动夹具23用于移动电容12,移动夹具23的底部配有垂直送料轨道16的滑轨。工作台上枢接有垂直送料轨道16摆动的驱动杆36,驱动杆36配有拉簧用于复位。驱动杆36的顶端连接移动夹具23、底端配有滑轮,滑轮分别与第一凸轮25、第四凸轮28活动配合。凸轮转轴31转动时,第一凸轮25、第四凸轮28转动并与驱动杆36配合,使驱动杆36实现摆动并拉动移动夹具23移动。移动夹具23与料夹座活动连接。The
移动夹具23包括前、后两组,两组移动夹具23之间连接有拉杆32,两个移动夹具23可以同步移动。The moving
第三凸轮27配合有第二升降摆杆38,第二升降摆杆38垂直于凸轮转轴31,第二升降摆杆38的一端固定、中部配有滑轮、另一端连接升降杆22,升降杆22竖直设置,滑轮与第三凸轮27活动配合。通过第三凸轮27转动驱动滑轮,使第二升降摆杆38拉动升降杆22纵向移动。升降杆22的上端连接有升降块21,升降块21竖直固定有压杆20,压杆20位于送料轨道16的正上方。The
如图6所示,送料轨道16还配有推板19,推板19由气缸驱动,与推板19相对的送料轨道16开设有缺口,缺口下方对应有出料滑梯,出料滑梯对应初检不良品箱7。As shown in FIG. 6 , the feeding
第二凸轮26配合有第一升降摆杆37,第一升降摆杆37垂直于凸轮转轴31,第一升降摆杆37的一端固定、中部配有滑轮、外端配有滑轮,中部的滑轮与第二凸轮26活动接触,外端的滑轮与升降板40的底部活动相抵。升降板40配有滑轨只能纵向移动。The
本实用新型采用凸轮结构进行来料移动、检测移送、引脚整形、纵向压平等操作。The utility model adopts the cam structure to carry out the operations of incoming material movement, detection and transfer, pin shaping, longitudinal pressing and the like.
如图8所示,送料轨道16还配有整形座39,整形座39固定有插板17、整形模具18,插板17可以插入电容的两个引脚之间,将引脚撑开,整形模具18大致呈E字形,中部不动、两侧为活动臂,整形模具18的中部插入电容的两个引脚之间,两侧的活动臂将引脚夹住整形。As shown in FIG. 8 , the feeding
整形座39的底部前端具有倾斜面34,倾斜面34配合升降滑轮33,升降滑轮33升降时与倾斜面34相抵,从而使整形座39沿垂直于送料轨道的方向移动,使插板17、整形模具18移动工作。整形座39配有拉簧用于复位。The bottom front end of the shaping
升降滑轮33安装于升降板40的侧面。第二凸轮26转动时驱动第一升降摆杆37摆动,并进而驱动升降板40升降,由此使升降板40带动升降滑轮33与倾斜面34配合而使整形座39垂直送料轨道16移动。The lift pulley 33 is mounted on the side surface of the lift plate 40 . When the
如图9所示,料夹29包括两个活动臂,料夹29安装于料夹座上,活动臂分别配有气缸驱动。As shown in FIG. 9 , the
如图10所示,本实用新型检测设备旁边配有自动送料设备35,自动送料设备35通过轨道将电容送到料夹位置处,由料夹29进行下一步送料。As shown in FIG. 10 , an
本实用新型其他所涉及的滑轨、拉簧等部件在此不作赘述。The other components of the present invention, such as the slide rail, the tension spring, etc., are not described in detail here.
本实用新型可以自动化操作,而且检测快、效果好。The utility model can be operated automatically, has fast detection and good effect.
当然,以上所述之实施例,只是本实用新型的较佳实例而已,并非限制本实用新型实施范围,故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above-mentioned embodiments are only preferred examples of the present invention, and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made according to the structures, features and principles described in the scope of the patent application of the present invention Or modification, should be included in the scope of the patent application of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920347054.3U CN209935296U (en) | 2019-03-18 | 2019-03-18 | Capacitance Appearance Testing Equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920347054.3U CN209935296U (en) | 2019-03-18 | 2019-03-18 | Capacitance Appearance Testing Equipment |
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| CN209935296U true CN209935296U (en) | 2020-01-14 |
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| CN201920347054.3U Active CN209935296U (en) | 2019-03-18 | 2019-03-18 | Capacitance Appearance Testing Equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909177A (en) * | 2019-03-18 | 2019-06-21 | 东莞市荣旭自动化科技有限公司 | Capacitor appearance detecting device |
| CN111229639A (en) * | 2020-01-19 | 2020-06-05 | 广东荣旭智能技术有限公司 | Transformer appearance six-sided testing equipment |
| CN111318473A (en) * | 2020-03-24 | 2020-06-23 | 无锡创驰电气有限公司 | Capacitance convex hull detecting and sorting device |
-
2019
- 2019-03-18 CN CN201920347054.3U patent/CN209935296U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909177A (en) * | 2019-03-18 | 2019-06-21 | 东莞市荣旭自动化科技有限公司 | Capacitor appearance detecting device |
| CN109909177B (en) * | 2019-03-18 | 2023-11-03 | 广东荣旭智能技术有限公司 | Capacitance appearance detection device |
| CN111229639A (en) * | 2020-01-19 | 2020-06-05 | 广东荣旭智能技术有限公司 | Transformer appearance six-sided testing equipment |
| CN111318473A (en) * | 2020-03-24 | 2020-06-23 | 无锡创驰电气有限公司 | Capacitance convex hull detecting and sorting device |
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