CN209919199U - Soldering tool for PIN pin of car switch - Google Patents
Soldering tool for PIN pin of car switch Download PDFInfo
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- CN209919199U CN209919199U CN201920455346.9U CN201920455346U CN209919199U CN 209919199 U CN209919199 U CN 209919199U CN 201920455346 U CN201920455346 U CN 201920455346U CN 209919199 U CN209919199 U CN 209919199U
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- 238000003466 welding Methods 0.000 claims abstract description 58
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
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- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
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- 229910000431 copper oxide Inorganic materials 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
本申请公开了一种车用开关PIN针的焊接工装,包括电焊机和固定于所述电焊机的定位工装,所述电焊机为气动电焊机,至少包括相对设置的上电极和下电极,所述定位工装包括固定于所述下电极的第一连接块、从下而上依次设置于所述第一连接块之上的第二连接块和定位块,所述定位块滑动设置于所述第二连接块之上,所述定位块顶面凹设有与PIN及车用开关对应设置的定位槽,所述定位槽设置于所述上电极的正下方。该车用开关PIN针的焊接工装结构简单,操作方便且缩短了操作时间,提高了生产效率,消除了人为因素产生的不合格件,符合批量生产的要求。
The application discloses a welding tool for a PIN pin of a switch for a vehicle, which includes an electric welding machine and a positioning tool fixed to the electric welding machine. The positioning tool includes a first connecting block fixed to the lower electrode, a second connecting block and a positioning block sequentially arranged on the first connecting block from bottom to top, and the positioning block is slidably arranged on the first connecting block. On the two connection blocks, the top surface of the positioning block is concavely provided with a positioning groove corresponding to the PIN and the vehicle switch, and the positioning groove is arranged directly below the upper electrode. The welding fixture of the PIN pin of the vehicle switch is simple in structure, convenient in operation, shortens operation time, improves production efficiency, eliminates unqualified parts caused by human factors, and meets the requirements of mass production.
Description
技术领域technical field
本申请涉及自动化生产领域,特别涉及一种车用开关PIN针的焊接工装。The application relates to the field of automated production, in particular to a welding tool for PIN pins of switches for vehicles.
背景技术Background technique
开关焊接是将零件直接放在工作台上进行点焊。由于零件是自由状态放在工作台上,焊接的时候由于是用手摆正零件,这样存在不安全因素,其次焊接完成的零件由于没有准确定位不能满足图纸要求的平行度,PIN针容易跑偏。不仅生产效率低还会产生大量的不合格件,引起返工、客户抱怨和索赔。故此需要提出改进。Switch welding is to place the parts directly on the workbench for spot welding. Since the parts are placed on the worktable in a free state, the parts are placed by hand during welding, which is unsafe. Secondly, the welded parts cannot meet the parallelism required by the drawing due to the lack of accurate positioning, and the PIN needle is easy to deviate. . Not only the production efficiency is low, but also a large number of defective parts are generated, causing rework, customer complaints and claims. Improvements are therefore required.
实用新型内容Utility model content
本实用新型的目的在于提供一种车用开关PIN针的焊接工装,以克服现有技术中的不足。The purpose of the utility model is to provide a welding tool for the PIN pin of a vehicle switch to overcome the deficiencies in the prior art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
本申请实施例公开了一种车用开关PIN针的焊接工装,包括电焊机和固定于所述电焊机的定位工装,所述电焊机为气动电焊机,至少包括相对设置的上电极和下电极,其特征在于,所述定位工装包括固定于所述下电极的第一连接块、从下而上依次设置于所述第一连接块之上的第二连接块和定位块,所述定位块滑动设置于所述第二连接块之上,所述定位块顶面凹设有与PIN及车用开关对应设置的定位槽,所述定位槽设置于所述上电极的正下方。The embodiment of the present application discloses a welding tool for a PIN pin of a vehicle switch, including an electric welding machine and a positioning tool fixed to the electric welding machine. The electric welding machine is a pneumatic electric welding machine and at least includes an upper electrode and a lower electrode arranged oppositely. , characterized in that the positioning tool includes a first connecting block fixed to the lower electrode, a second connecting block and a positioning block sequentially arranged on the first connecting block from bottom to top, and the positioning block It is slidably arranged on the second connection block, the top surface of the positioning block is concavely provided with a positioning groove corresponding to the PIN and the vehicle switch, and the positioning groove is arranged directly below the upper electrode.
优选的,在上述的车用开关PIN针的焊接工装中,所述第一连接块、第二连接块和定位块通过定位柱连接,所述定位柱顶端设置于所述定位槽内,并设置于所述上电极的正下方。Preferably, in the above-mentioned welding tool for the PIN pin of the vehicle switch, the first connection block, the second connection block and the positioning block are connected by a positioning column, the top of the positioning column is arranged in the positioning groove, and is set directly below the upper electrode.
优选的,在上述的车用开关PIN针的焊接工装中,所述定位槽包括依次设置的开关槽、安装槽、滑动槽和两PIN针槽,所述开关槽与待焊接的车用开关对应设置,所述PIN针槽与待焊接的PIN针对应设置。Preferably, in the above-mentioned welding tool for the PIN pin of a vehicle switch, the positioning groove includes a switch groove, an installation groove, a sliding groove and two PIN needle grooves arranged in sequence, and the switch groove corresponds to the vehicle switch to be welded. Set, the PIN pin slot is set corresponding to the PIN pin to be welded.
优选的,在上述的车用开关PIN针的焊接工装中,所述定位槽内嵌有定位板,所述定位板顶端凹设有限位槽,所述限位槽与待焊接的车用开关对应设置。Preferably, in the above-mentioned welding tool for the PIN pin of a vehicle switch, a positioning plate is embedded in the positioning groove, a limit groove is recessed at the top of the positioning plate, and the limit groove corresponds to the vehicle switch to be welded. set up.
优选的,在上述的车用开关PIN针的焊接工装中,所述定位柱的顶端凸伸有与所述滑动槽对应设置的滑台。Preferably, in the above-mentioned welding tool for the PIN pin of the vehicle switch, a sliding table corresponding to the sliding groove is protruded from the top end of the positioning column.
优选的,在上述的车用开关PIN针的焊接工装中,所述滑台的高度加所述PIN针槽的深度与所述定位块的厚度相同。Preferably, in the above-mentioned welding tool for the PIN pin of the vehicle switch, the height of the sliding table plus the depth of the PIN pin groove is the same as the thickness of the positioning block.
优选的,在上述的车用开关PIN针的焊接工装中,所述第一连接块的顶面背离所述电焊机的一侧向上凸伸有高台,所述高台的顶面凹设有第一通孔,所述第一通孔背离所述电焊机的一侧凹设有开口槽,所述第一通孔的直径与所述定位柱的直径相同。Preferably, in the above-mentioned welding tool for the PIN pin of a vehicle switch, a high platform protrudes upward from the side of the top surface of the first connecting block facing away from the electric welding machine, and the top surface of the high platform is concavely provided with a first A through hole, the side of the first through hole facing away from the electric welding machine is recessed with an opening groove, and the diameter of the first through hole is the same as the diameter of the positioning column.
优选的,在上述的车用开关PIN针的焊接工装中,所述第二连接块的两侧分别向上凸伸有限位台,所述第二连接块的顶面中心凹设有第二通孔,所述第二通孔的直径与所述定位柱的直径相同,所述第二连接块背离所述电焊机的侧面凹设有螺纹孔,所述螺纹孔连通于所述第二通孔。Preferably, in the above-mentioned welding tool for the PIN pin of the vehicle switch, the two sides of the second connecting block respectively protrude upwardly with a limit table, and the center of the top surface of the second connecting block is concavely provided with a second through hole , the diameter of the second through hole is the same as the diameter of the positioning column, the side of the second connection block facing away from the electric welding machine is recessed with a threaded hole, and the threaded hole communicates with the second through hole.
与现有技术相比,本实用新型的优点在于:该车用开关PIN针的焊接工装结构简单,操作方便且缩短了操作时间,提高了生产效率,将PIN针平行度的控制转化为PIN针槽加工精度的控制,消除了人为因素产生的不合格件,符合批量生产的要求。Compared with the prior art, the utility model has the advantages that the welding tool structure of the PIN needle of the vehicle switch is simple, the operation is convenient, the operation time is shortened, the production efficiency is improved, and the control of the parallelism of the PIN needle is converted into the PIN needle. The control of groove machining accuracy eliminates unqualified parts caused by human factors and meets the requirements of mass production.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1所示为本实用新型具体实施例中车用开关PIN针的焊接工装的结构示意图。FIG. 1 is a schematic structural diagram of a welding tool for a PIN pin of a vehicle switch in a specific embodiment of the present invention.
图2所示为本实用新型具体实施例中定位工装的结构示意图。FIG. 2 is a schematic structural diagram of a positioning tool in a specific embodiment of the present invention.
图3所示为本实用新型具体实施例中定位板的结构示意图。FIG. 3 is a schematic structural diagram of a positioning plate in a specific embodiment of the present invention.
图4所示为本实用新型具体实施例中定位柱的结构示意图。FIG. 4 is a schematic structural diagram of a positioning column in a specific embodiment of the present invention.
图5所示为本实用新型具体实施例中第一连接块的结构示意图。FIG. 5 is a schematic structural diagram of a first connection block in a specific embodiment of the present invention.
图6所示为本实用新型具体实施例中第二连接块的结构示意图。FIG. 6 is a schematic structural diagram of a second connection block in a specific embodiment of the present invention.
图7所示为本实用新型具体实施例中定位块的结构示意图。FIG. 7 is a schematic structural diagram of a positioning block in a specific embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行详细的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be described in detail below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
参图1至图7所示,本实施例中的车用开关PIN针的焊接工装,包括电焊机100和固定于电焊机100的定位工装200,电焊机100为气动电焊机100,至少包括相对设置的上电极和下电极,定位工装200包括固定于下电极的第一连接块210、从下而上依次设置于第一连接块210之上的第二连接块220和定位块230,定位块230滑动设置于第二连接块220之上,定位块230顶面凹设有与PIN及车用开关对应设置的定位槽231,定位槽231设置于上电极的正下方。Referring to FIGS. 1 to 7 , the welding tool for the PIN pin of the vehicle switch in this embodiment includes an
该技术方案中,外部还包括PLC和脚踏开关等组成的控制装置,电焊机选用型号为PW25QV的小型精密交流电焊机;使用时,首先,将两个PIN针放入定位块上的定位槽内,完成PIN针的准确定位,接着将车用开关准确的放入定位块上的定位槽内,车用开关的两个引脚正好压在PIN针的一端,双手按住车用开关和PIN针,踩外部的脚踏开关,焊接其中的一个PIN针,滑动定位工装,双手按住开关和PIN针,踩脚踏开关,焊接另一个PIN针,完成一个焊接周期,该车用开关PIN针的焊接工装结构简单,操作方便且缩短了操作时间,提高了生产效率,将PIN针平行度的控制转化为PIN针槽加工精度的控制,消除了人为因素产生的不合格件,符合批量生产的要求。In this technical solution, the external control device also includes PLC and foot switch. The electric welding machine is a small precision AC electric welding machine with model PW25QV; when using, first, put the two PIN pins into the positioning groove on the positioning block Inside, complete the accurate positioning of the PIN needle, then put the vehicle switch accurately into the positioning groove on the positioning block, the two pins of the vehicle switch are just pressed on one end of the PIN needle, press the vehicle switch and PIN with both hands Needle, step on the external foot switch, weld one of the PIN needles, slide the positioning tool, hold the switch and the PIN needle with both hands, step on the foot switch, weld the other PIN needle, complete a welding cycle, the car uses the switch PIN needle The welding tooling is simple in structure, easy to operate, shortens the operation time, improves the production efficiency, converts the control of the parallelism of the PIN needle into the control of the processing accuracy of the PIN needle groove, eliminates the unqualified parts caused by human factors, and meets the requirements of mass production. Require.
进一步地,第一连接块210、第二连接块220和定位块230通过定位柱240连接,定位柱240顶端设置于定位槽231内,并设置于上电极的正下方。Further, the
该技术方案中,第二连接块和定位块采用45#制成,而第一连接块和定位柱240选用和上下电极相同的材质,通常采用铜质,定位柱240相当于下电极的延伸,电极表面形成氧化铜,材质抗软化、耐磨、耐烧蚀,使用寿命长,点焊次数高,减少了停工修磨电极的时间。In this technical solution, the second connection block and the positioning block are made of 45#, while the first connection block and the
进一步地,定位槽231包括依次设置的开关槽2311、安装槽2312、滑动槽2313和两PIN针槽2314,开关槽2311与待焊接的车用开关对应设置,PIN针槽2314与待焊接的PIN针对应设置。Further, the
该技术方案中,首先,将两个PIN针放入定位块上的PIN针槽内,完成PIN针的准确定位,接着将车用开关准确的放入定位块上的开关槽2311内,车用开关的两个引脚正好压在PIN针的一端,将PIN针平行度的控制转化为PIN针槽加工精度的控制,消除了人为因素产生的不合格件,符合批量生产的要求。In this technical solution, first, two PIN needles are put into the PIN needle grooves on the positioning block to complete the accurate positioning of the PIN needles, and then the vehicle switch is accurately placed into the
进一步地,安装槽2312内嵌有定位板250,定位板250顶端凹设有限位槽251,限位槽251与待焊接的车用开关对应设置。Further, a
该技术方案中,定位板的设置方便待焊接的车用开关的快速安装。In the technical solution, the positioning plate is arranged to facilitate the quick installation of the vehicle switch to be welded.
进一步地,定位柱240的顶端凸伸有与滑动槽2313对应设置的滑台241。Further, a sliding table 241 corresponding to the
进一步地,滑台241的高度加PIN针槽2314的深度与定位块230的厚度相同。Further, the height of the sliding table 241 and the depth of the
上述两技术方案中,定位块沿滑台滑动,同时滑台顶面与PIN针充分接触,保证焊接效果。In the above two technical solutions, the positioning block slides along the sliding table, and at the same time, the top surface of the sliding table is in full contact with the PIN pin to ensure the welding effect.
进一步地,第一连接块210的顶面背离电焊机100的一侧向上凸伸有高台211,高台的顶面凹设有第一通孔212,第一通孔背离电焊机100的一侧凹设有开口槽213,第一通孔的直径与定位柱240的直径相同。Further, a
进一步地,第二连接块220的两侧分别向上凸伸有限位台221,第二连接块的顶面中心凹设有第二通孔222,第二通孔的直径与定位柱240的直径相同,第二连接块背离电焊机100的侧面凹设有螺纹孔223,螺纹孔223连通于第二通孔。Further, the two sides of the second connecting
上述两技术方案中,第一连接块内加工有长腰沉孔,并通过螺栓固定于电焊机,定位柱通过螺栓固定于第二通孔内,定位柱下端插入第一通孔,将第二连接块连接于第一连接块的顶端,定位块沿滑台滑动于两限位台之间,定位块贴靠在两限位台的位置分别对应两PIN针的焊接位置。In the above two technical solutions, the first connecting block is machined with a long-waisted counterbore, which is fixed to the electric welding machine by bolts, the positioning column is fixed in the second through hole by bolts, the lower end of the positioning column is inserted into the first through hole, and the second through hole is inserted into the lower end of the positioning column. The connecting block is connected to the top of the first connecting block, the positioning block slides between the two limit tables along the sliding table, and the positions of the positioning block abutting on the two limit tables correspond to the welding positions of the two PIN pins respectively.
综上所述,该车用开关PIN针的焊接工装结构简单,操作方便且缩短了操作时间,提高了生产效率,将PIN针平行度的控制转化为PIN针槽加工精度的控制,消除了人为因素产生的不合格件,符合批量生产的要求。To sum up, the welding fixture for the PIN pin of the vehicle switch has a simple structure, is convenient to operate, shortens the operation time, improves the production efficiency, and converts the control of the parallelism of the PIN pin into the control of the machining accuracy of the PIN pin groove, eliminating the need for manual work. Unqualified parts caused by factors meet the requirements of mass production.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above are only specific embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the principles of the present application, several improvements and modifications can also be made. It should be regarded as the protection scope of this application.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052762A (en) * | 2019-04-04 | 2019-07-26 | 张家港孚冈汽车部件有限公司 | The welding tooling of automotive controls PIN needle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052762A (en) * | 2019-04-04 | 2019-07-26 | 张家港孚冈汽车部件有限公司 | The welding tooling of automotive controls PIN needle |
| CN110052762B (en) * | 2019-04-04 | 2024-04-05 | 张家港孚冈汽车部件有限公司 | Welding fixture for PIN needle of automobile switch |
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