CN209910343U - Continuous type rice blanket and bowl coupled ecological seedling raising tray microwave jet impact coupled dryer - Google Patents
Continuous type rice blanket and bowl coupled ecological seedling raising tray microwave jet impact coupled dryer Download PDFInfo
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Abstract
本实用新型公开了一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机,包括进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统和控制系统;进出料系统沿干燥机的长度方向布置,微波干燥系统和射流冲击干燥系统分别通过微波和气体射流冲击对物料进行干燥,二者同时用于对包括生态育秧盘在内的干燥物料进行干燥;炭化系统用于对物料进行炭化处理;控制系统分别与其它系统连接,用于进行相应的控制。本实用新型不仅具有微波干燥、射流冲击干燥、微波射流冲击耦合干燥、微波射流冲击间歇干燥的功能和物料炭化的功能,还具有连续式干燥的功能;不仅能够完成对生态育秧盘的连续干燥,还可以完成对其它农产品的干燥。
The utility model discloses a continuous microwave jet impact coupling dryer for rice blankets and bowls coupled with ecological seedling raising trays. Arranged in the length direction, the microwave drying system and the jet impingement drying system are used to dry the materials by microwave and gas jet impingement respectively, and both are used to dry the drying materials including the ecological seedling tray; the carbonization system is used to carbonize the materials. Processing; the control system is respectively connected with other systems for corresponding control. The utility model not only has the functions of microwave drying, jet impact drying, microwave jet impact coupling drying, microwave jet impact intermittent drying and material carbonization, but also has the function of continuous drying; it can not only complete the continuous drying of ecological seedling trays, Drying of other agricultural products can also be accomplished.
Description
技术领域technical field
本实用新型属于干燥设备技术领域,具体涉及一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机。The utility model belongs to the technical field of drying equipment, in particular to a continuous type rice blanket bowl coupled with an ecological seedling raising tray microwave jet impact coupling dryer.
背景技术Background technique
我国每年产生农作物秸秆的总量约为10亿吨,总产量占世界首位。目前,秸秆的利用主要有能源化利用、饲料化利用、原料化利用和肥料化还田利用等几种方式,但全国每年仍有2亿吨的秸秆未有效开发利用。过剩的秸秆主要采用田间焚烧的方式进行处理。秸秆焚烧不仅造成了资源浪费和环境污染,同时也破坏了土壤的抗旱保湿能力。因此秸秆资源化利用成为目前亟待解决的问题。The total amount of crop straw produced in my country is about 1 billion tons every year, and the total output ranks first in the world. At present, the utilization of straw mainly includes energy utilization, feed utilization, raw material utilization, and fertilizer utilization. Excess straw is mainly treated by field burning. Straw burning not only causes waste of resources and environmental pollution, but also destroys the ability of soil to resist drought and keep moisture. Therefore, the utilization of straw resources has become an urgent problem to be solved.
水稻毯钵耦合生态育秧盘(简称生态育秧盘)是水稻秸秆营养穴盘升级换代产品,它以农作物秸秆为主要原料,同时添加水稻生长所必须的营养添加剂、灭菌杀毒剂,经气压成型和干燥定型等加工工艺制备而成。因此,水稻毯钵耦合生态育秧盘生产,不仅消耗大量的农作物秸秆,增加秸秆的资源化利用途径,而且所生产的生态育秧盘还具有蓄水保墒、提高土壤肥力、延长水稻生长期、提高水稻产量等优点,增加了农民的收入。Rice blanket and bowl coupled ecological seedling raising tray (abbreviated as ecological seedling raising tray) is an upgraded product of rice straw nutrition plug tray. It is prepared by drying and other processing techniques. Therefore, the production of rice blankets and bowls coupled with ecological seedling trays not only consumes a large amount of crop straws and increases the resource utilization of straws, but also produces ecological seedling trays that can store water and protect moisture, improve soil fertility, prolong the growth period of rice, and improve rice production. Yield and other advantages, increased farmers' income.
在生态育秧盘生产中,生态育秧盘经真空吸附成型后,水分含量高,强度低,无法满足播种、育秧、插秧和运输的要求,因此,必须对真空吸附成型后的生态育秧盘进行干燥,以满足生产要求。目前,生态育秧盘(水稻秸秆营养穴盘)干燥主要有自然干燥和热风干燥两种方式。自然干燥生态育秧盘受自然环境影响比较大,干燥效率低,干燥后的生态育秧盘强度低,翘曲严重,严重影响生态育秧盘的质量及水稻生产的后续工作;热风干燥虽然能够满足生态育秧盘干燥质量的要求,但热风干燥效率低,耗能大,增加了生产成本,阻碍了生态育秧盘的进一步推广和应用,因此急需采用一种新型的干燥方式对生态育秧盘进行干燥。In the production of ecological seedling trays, after vacuum adsorption molding, the ecological seedling trays have high moisture content and low strength, which cannot meet the requirements of sowing, seedling raising, transplanting and transportation. Therefore, the vacuum adsorption forming ecological seedling trays must be dried. to meet production requirements. At present, the drying of ecological seedling trays (rice straw nutrition plug trays) mainly includes natural drying and hot air drying. The natural drying ecological seedling tray is greatly affected by the natural environment, and the drying efficiency is low. The dried ecological seedling tray has low strength and serious warpage, which seriously affects the quality of the ecological seedling tray and the follow-up work of rice production; although hot air drying can meet the requirements of ecological seedling breeding However, hot air drying has low efficiency and high energy consumption, which increases production costs and hinders the further promotion and application of ecological seedling trays. Therefore, a new drying method is urgently needed to dry ecological seedling trays.
微波干燥技术是当前干燥技术研究中的热点领域及方向之一。微波干燥是微波通过波导装置引导进入物料内部,物料内部迅速吸收微波能量使温度上升,引起物料中水分由内部向表面迁移并从物料表面蒸发,最终达到干燥目的。与传统干燥方式相比,微波干燥具有干燥速度快、传热效率高、干燥时间短等特点;微波干燥还具备加热温度均匀,干燥品质高、设备简单易于操作控制、热能利用率高、节能环保的特点。但微波干燥过快的加热速率会导致物料内部的水分不能及时有效的排出或物料内部温度过高造成产品表面硬化或糊化,从而影响干燥品质。Microwave drying technology is one of the hot fields and directions in the current drying technology research. Microwave drying is that microwaves are guided into the interior of the material through the waveguide device, and the interior of the material rapidly absorbs microwave energy to increase the temperature, causing the moisture in the material to migrate from the interior to the surface and evaporate from the surface of the material, and finally achieve the purpose of drying. Compared with traditional drying methods, microwave drying has the characteristics of fast drying speed, high heat transfer efficiency and short drying time; microwave drying also has uniform heating temperature, high drying quality, simple equipment and easy operation and control, high heat energy utilization rate, energy saving and environmental protection. specialty. However, if the heating rate of microwave drying is too fast, the moisture inside the material cannot be discharged in a timely and effective manner, or the internal temperature of the material is too high, causing the surface of the product to harden or gelatinize, thus affecting the drying quality.
气体射流冲击干燥是在干燥过程中将具有一定压力的加热气体,以较高速率通过一定形状的喷嘴喷出并直接冲击在物料表面,从而带走物料内部水分的干燥方式。干燥时,气体作为低质量的流体经喷嘴喷出并以极高速率冲击在物料表面,致使物料表面的气体边界层非常薄,从而有效提升了干燥介质与物料表面的传热与传质效率。与传统的热风干燥相比,气体射流冲击干燥具有超出几倍乃至一个数量级的传热系数,加强了水分的排除,因而大大缩短了干燥时间,提高了干燥速度。但是,气体射流冲击干燥的初期需要预热,否则会影响干燥的速度和效果。Gas jet impingement drying is a drying method in which heated gas with a certain pressure is ejected through a nozzle of a certain shape at a relatively high rate and directly impacts the surface of the material during the drying process, thereby taking away the moisture inside the material. During drying, the gas is ejected through the nozzle as a low-quality fluid and impinges on the surface of the material at a very high speed, resulting in a very thin gas boundary layer on the surface of the material, thus effectively improving the heat and mass transfer efficiency between the drying medium and the surface of the material. Compared with traditional hot air drying, gas jet impingement drying has a heat transfer coefficient several times or even an order of magnitude, which enhances the removal of water, thus greatly shortening the drying time and improving the drying speed. However, preheating is required in the initial stage of gas jet impingement drying, otherwise the drying speed and effect will be affected.
实用新型内容Utility model content
微波射流冲击耦合干燥技术是微波和高速气体射流同时作用在干燥物料上,对干燥物料进行干燥。微波射流冲击耦合干燥技术综合了微波干燥和气体射流冲击干燥的优点,具有比微波干燥和气体射流冲击干燥更快的干燥速率、更高的干燥品质,可以广泛应用在农产品生产、农产品加工以及食品工业等方面,是一种具有广阔发展前景的干燥技术。目前还没有学者将微波射流冲击耦合干燥技术应用在物料干燥上,更没有学者将此项技术应用在生态育秧盘干燥上,而实现微波射流冲击耦合干燥技术的干燥设备研究在国内外还是一片空白。Microwave jet impact coupling drying technology is that microwave and high-speed gas jet simultaneously act on the dry material to dry the dry material. The microwave jet impingement coupled drying technology combines the advantages of microwave drying and gas jet impingement drying, and has a faster drying rate and higher drying quality than microwave drying and gas jet impingement drying. It can be widely used in agricultural product production, agricultural product processing and food. In industry and other aspects, it is a drying technology with broad development prospects. At present, no scholar has applied the microwave jet impingement coupling drying technology to material drying, and no scholar has applied this technology to the drying of ecological seedling trays, and the research on drying equipment that realizes the microwave jet impingement coupling drying technology is still blank at home and abroad. .
针对现有技术中存在的上述问题,本实用新型提供了一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机,该干燥机是一种能够实现微波射流冲击耦合干燥技术的干燥设备,该设备不仅具有微波干燥、射流冲击干燥、微波射流冲击耦合干燥、微波射流冲击间歇干燥的功能和物料炭化的功能,还具有连续式干燥的功能;该设备不仅能够完成对生态育秧盘的连续干燥,还可以完成对其它农产品的干燥。In view of the above problems existing in the prior art, the utility model provides a continuous microwave jet impingement coupling dryer for rice blankets and pots coupled with ecological seedling raising trays. The dryer is a drying device capable of realizing microwave jet impingement coupling drying technology. , the equipment not only has the functions of microwave drying, jet impingement drying, microwave jet impingement coupling drying, microwave jet impingement intermittent drying and material carbonization, but also has the function of continuous drying; this equipment can not only complete the continuous drying of ecological seedling trays Drying can also complete the drying of other agricultural products.
为此,本实用新型采用了以下技术方案:For this reason, the utility model adopts the following technical solutions:
一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机,包括进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统和控制系统;所述进出料系统沿干燥机的长度方向布置,用于输入待干燥的物料并将干燥后的物料输出;所述微波干燥系统和射流冲击干燥系统分别通过微波和气体射流冲击对物料进行干燥,二者同时用于对包括生态育秧盘在内的干燥物料进行干燥;所述炭化系统用于对物料进行炭化处理;所述控制系统分别与进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统连接,用于进行相应的控制。A continuous microwave jet impingement coupling dryer for rice blanket and bowl coupled ecological seedling raising tray, comprising a feeding and discharging system, a microwave drying system, a jet impingement drying system, a carbonization system and a control system; the feeding and discharging system is arranged along the length direction of the dryer , used to input the material to be dried and output the dried material; the microwave drying system and the jet impingement drying system respectively dry the material through microwave and gas jet impingement, both of which are simultaneously used to dry the material including the ecological seedling raising tray. The drying material is dried; the carbonization system is used to carbonize the material; the control system is respectively connected with the feeding and discharging system, the microwave drying system, the jet impingement drying system and the carbonization system for corresponding control.
优选地,所述进出料系统包括传送电机、减速器和传送链板;所述传送电机与减速器相连,所述减速器与传送链板的主动轴相连;所述传送链板包括一块沿干燥机长度方向布置的长直板,传送链板上用于承载待干燥的物料。Preferably, the feeding and discharging system includes a conveying motor, a speed reducer and a conveying chain plate; the conveying motor is connected with the speed reducer, and the speed reducer is connected with the driving shaft of the conveying chain plate; the conveying chain plate includes a The long straight plate arranged in the length direction of the machine, and the conveyor chain plate is used to carry the materials to be dried.
优选地,所述传送链板上可以承载多个生态育秧盘。Preferably, a plurality of ecological seedling raising trays can be carried on the conveyor chain plate.
优选地,所述微波干燥系统包括微波抑制室、微波发生器、温度传感器,所述微波抑制室的前后端为中空的结构,中间穿过传送链板;微波抑制室的上下两侧设有气流均布室,所述温度传感器位于气流均布室上;所述微波发生器位于微波抑制室的左右两侧。Preferably, the microwave drying system includes a microwave suppression chamber, a microwave generator, and a temperature sensor, the front and rear ends of the microwave suppression chamber are hollow structures, and the middle passes through the conveying chain plate; the upper and lower sides of the microwave suppression chamber are provided with airflow A uniform distribution room, the temperature sensor is located on the airflow uniform distribution room; the microwave generators are located on the left and right sides of the microwave suppression room.
优选地,所述温度传感器为光纤温度传感器,设于上侧的气流均布室。Preferably, the temperature sensor is an optical fiber temperature sensor, which is arranged in the air distribution chamber on the upper side.
优选地,所述微波干燥系统包括若干个,根据需要进行设置,沿传送链板的长度方向布置。Preferably, the microwave drying system includes several, which are set as required and arranged along the length direction of the conveying chain plate.
优选地,所述射流冲击干燥系统包括风机、电机、皮带、电机带轮、风扇带轮、加热器、进气管、气流扩散室、风速传感器、气流均布室、喷管、排湿腔和排湿管;所述电机与电机带轮相连,所述电机带轮与皮带相连,所述皮带与风扇带轮相连,所述风扇带轮与风机相连,所述风机与进气管相连;所述进气管的进气口处设有加热器,进气管与气流扩散室相连,所述气流扩散室与气流均布室相连;风速传感器设于进气管上,气流均布室朝向传送链板的位置设有喷管;所述微波抑制室的左右两侧设有排湿腔,所述排湿腔与排湿管相连,所述排湿管位于传送链板的下方,与外界空气相通;所述排湿管设有排湿开关。Preferably, the jet impingement drying system includes a fan, a motor, a belt, a motor pulley, a fan pulley, a heater, an air intake pipe, an air diffusion chamber, an air velocity sensor, an air distribution chamber, a nozzle, a moisture removal chamber and a discharge chamber. Wet pipe; the motor is connected with the motor pulley, the motor pulley is connected with the belt, the belt is connected with the fan pulley, the fan pulley is connected with the fan, and the fan is connected with the air intake pipe; A heater is arranged at the air inlet of the air pipe, and the air inlet pipe is connected with the air diffusion chamber, and the air diffusion chamber is connected with the air distribution chamber. There are nozzles; the left and right sides of the microwave suppression chamber are provided with dehumidification chambers, the dehumidification chambers are connected with a moisture exhaust pipe, and the moisture exhaust pipe is located under the conveying chain plate and communicated with the outside air; The wet pipe is provided with a dehumidification switch.
优选地,所述射流冲击干燥系统包括若干个,根据需要进行设置,沿传送链板的长度方向布置。Preferably, the jet impingement drying system includes several, which are arranged as required and arranged along the length direction of the conveying chain plate.
优选地,所述炭化系统包括风机、电机、皮带、电机带轮、风扇带轮、制冷器、进气管、气流扩散室、风速传感器、气流均布室、喷管、排湿腔和排湿管;所述电机与电机带轮相连,所述电机带轮与皮带相连,所述皮带与风扇带轮相连,所述风扇带轮与风机相连,所述风机与进气管相连;所述进气管的进气口处设有制冷器,进气管与气流扩散室相连,所述气流扩散室与气流均布室相连;风速传感器设于进气管上,气流均布室朝向传送链板的位置设有喷管;所述微波抑制室的左右两侧设有排湿腔,所述排湿腔与排湿管相连。Preferably, the carbonization system includes a fan, a motor, a belt, a motor pulley, a fan pulley, a refrigerator, an air intake pipe, an air diffusion chamber, an air velocity sensor, an air distribution chamber, a nozzle, a moisture exhaust chamber and a moisture exhaust pipe The motor is connected with the motor pulley, the motor pulley is connected with the belt, the belt is connected with the fan pulley, the fan pulley is connected with the fan, and the fan is connected with the air intake pipe; There is a refrigerator at the air inlet, the air inlet pipe is connected with the air diffusion chamber, and the air diffusion chamber is connected with the air distribution chamber; the wind speed sensor is installed on the air inlet pipe, and the air distribution chamber is provided with a sprayer at the position facing the conveying chain plate. The left and right sides of the microwave suppression chamber are provided with moisture-removing chambers, and the moisture-removing chambers are connected with the moisture-removing pipes.
优选地,所述控制系统包括控制面板,控制面板分别与进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统连接,用于进行温度控制、微波功率调节、气体射流速度调节和干燥炭化控制;所述干燥机设有基座,用于提供基础和支撑。Preferably, the control system includes a control panel, which is respectively connected with the feeding and discharging system, the microwave drying system, the jet impingement drying system, and the carbonization system, and is used for temperature control, microwave power adjustment, gas jet speed adjustment, and drying and carbonization control. ; The dryer is provided with a base for providing foundation and support.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)微波射流冲击耦合干燥机是利用微波干燥和射流冲击耦合干燥原理进行工作,工作时,微波和高速气体射流同时作用在生态育秧盘上,它综合了微波干燥和气体射流冲击干燥的优点,具有比微波干燥和气体射流冲击干燥更快的干燥速率、更高的干燥品质。(1) The microwave jet impingement coupling dryer works by the principle of microwave drying and jet impingement coupling drying. When working, microwave and high-speed gas jet act on the ecological seedling tray at the same time. It combines the advantages of microwave drying and gas jet impingement drying. , with faster drying rate and higher drying quality than microwave drying and gas jet impingement drying.
(2)干燥时,微波具有穿透性,使作用于物料的微波能转化为热能,物料无需预热即可快速升温,同时高速气体射流垂直作用于物料表面,干燥前期可加快物料升温速率;中期可及时吹散物料蒸发的水蒸气,防止物料表面及干燥腔体产生结露;后期可对物料表面进行降温,防止微波干燥物料过热导致物料糊化而影响干燥品质。(2) During drying, the microwave has penetrability, so that the microwave energy acting on the material can be converted into heat energy, and the material can be heated up quickly without preheating. In the middle stage, the evaporated water vapor of the material can be blown away in time to prevent condensation on the surface of the material and the drying cavity; in the later stage, the surface of the material can be cooled to prevent the overheating of the microwave drying material from causing the material to gelatinize and affect the drying quality.
(3)由于微波射流冲击耦合干燥具有比微波干燥和气体射流冲击干燥更快的干燥速率、更高的干燥品质,可以广泛应用在农产品生产、农产品加工以及食品工业等方面,是一种具有广阔发展前景的干燥技术。(3) Because microwave jet impingement coupling drying has faster drying rate and higher drying quality than microwave drying and gas jet impinging drying, it can be widely used in agricultural product production, agricultural product processing and food industry, etc. Prospective drying technology.
(4)微波射流冲击耦合干燥机具有体积小、易操作、损耗低和无污染等优点。(4) The microwave jet impingement coupling dryer has the advantages of small size, easy operation, low loss and no pollution.
(5)微波射流冲击耦合干燥机能够实现微波干燥、气体射流冲击干燥、微波与气体射流冲击间歇干燥和微波与气体射流冲击耦合干燥,并能通过电脑(或手机)远程控制与监测干燥过程。(5) The microwave jet impingement coupling dryer can realize microwave drying, gas jet impingement drying, microwave and gas jet impingement intermittent drying and microwave and gas jet impingement coupling drying, and can remotely control and monitor the drying process through a computer (or mobile phone).
附图说明Description of drawings
图1是本实用新型所提供的一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机的主视图。Fig. 1 is a front view of a continuous rice blanket bowl coupled ecological seedling raising tray microwave jet impingement coupling dryer provided by the present utility model.
图2是本实用新型所提供的一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机的俯视图。Figure 2 is a top view of a continuous rice blanket bowl coupled with an ecological seedling tray microwave jet impact coupling dryer provided by the present utility model.
图3是本实用新型所提供的一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机的右视图。Fig. 3 is a right side view of the microwave jet impingement coupling dryer provided by the present utility model, which is a continuous rice blanket bowl coupled with an ecological seedling raising tray.
图4是本实用新型所提供的一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机的结构示意图。4 is a schematic structural diagram of a continuous rice blanket bowl coupled with an ecological seedling tray microwave jet impingement coupling dryer provided by the present utility model.
附图标记说明:1、排湿开关;2、减速器;3、气流扩散室;4、进气管;5、加热器;6、风机;7、风速传感器;8、皮带;9、制冷器;10、电机;11、传送电机;12、基座;13、微波发生器;14、喷管;15、传送链板;16、电机带轮;17、排湿管;18、排湿腔;19、风扇带轮;20、微波抑制室;21、气流均布室;22、温度传感器;23、控制面板。Description of reference numerals: 1. Dehumidification switch; 2. Reducer; 3. Air diffusion chamber; 4. Air intake pipe; 5. Heater; 6. Fan; 7. Wind speed sensor; 8. Belt; 9. Refrigerator; 10. Motor; 11. Transmission motor; 12. Base; 13. Microwave generator; 14. Nozzle; 15. Conveyor chain plate; 16. Motor pulley; 17. Dehumidification pipe; 18. Dehumidification chamber; 19 , Fan pulley; 20, Microwave suppression room; 21, Air distribution room; 22, Temperature sensor; 23, Control panel.
具体实施方式Detailed ways
下面结合附图以及具体实施例来详细说明本实用新型,其中的具体实施例以及说明仅用来解释本实用新型,但并不作为对本实用新型的限定。The present utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, wherein the specific embodiments and descriptions are only used to explain the present utility model, but are not intended to limit the present utility model.
本实用新型公开了一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机,包括进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统和控制系统;所述进出料系统沿干燥机的长度方向布置,用于输入待干燥的物料并将干燥后的物料输出;所述微波干燥系统和射流冲击干燥系统分别通过微波和气体射流冲击对物料进行干燥,二者同时用于对包括生态育秧盘在内的干燥物料进行干燥;所述炭化系统用于对物料进行炭化处理;所述控制系统分别与进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统连接,用于进行相应的控制。The utility model discloses a continuous microwave jet impact coupling dryer for rice blankets and bowls coupled with ecological seedling raising trays. The machine is arranged in the length direction, which is used to input the material to be dried and output the dried material; the microwave drying system and the jet impingement drying system respectively dry the material by microwave and gas jet impingement, and both are used to dry the materials including The drying materials in the ecological seedling tray are dried; the carbonization system is used to carbonize the materials; the control system is respectively connected with the feeding and discharging system, the microwave drying system, the jet impingement drying system and the carbonization system, and is used for corresponding control.
具体地,如图1-图4所示,所述进出料系统包括传送电机11、减速器2和传送链板15;所述传送电机11与减速器2相连,所述减速器2与传送链板15的主动轴相连;所述传送链板15包括一块沿干燥机长度方向布置的长直板,传送链板15上用于承载待干燥的物料。Specifically, as shown in FIGS. 1 to 4 , the feeding and discharging system includes a conveying
具体地,所述传送链板15上可以承载多个生态育秧盘。Specifically, the conveying
具体地,所述微波干燥系统包括微波抑制室20、微波发生器13、温度传感器22,所述微波抑制室20的前后端为中空的结构,中间穿过传送链板15;微波抑制室20的上下两侧设有气流均布室21,所述温度传感器22位于气流均布室21上;所述微波发生器13位于微波抑制室20的左右两侧。Specifically, the microwave drying system includes a
具体地,所述温度传感器22为光纤温度传感器,设于上侧的气流均布室21。Specifically, the
具体地,所述微波干燥系统包括若干个,根据需要进行设置,沿传送链板15的长度方向布置。Specifically, the microwave drying system includes several, which are set as required and arranged along the length direction of the conveying
具体地,所述射流冲击干燥系统包括风机6、电机10、皮带8、电机带轮16、风扇带轮19、加热器5、进气管4、气流扩散室3、风速传感器7、气流均布室21、喷管14、排湿腔18和排湿管17;所述电机10与电机带轮16相连,所述电机带轮16与皮带8相连,所述皮带8与风扇带轮19相连,所述风扇带轮19与风机6相连,所述风机6与进气管4相连;所述进气管4的进气口处设有加热器5,进气管4与气流扩散室3相连,所述气流扩散室3与气流均布室21相连;风速传感器7设于进气管4上,气流均布室21朝向传送链板15的位置设有喷管14;所述微波抑制室20的左右两侧设有排湿腔18,所述排湿腔18与排湿管17相连,所述排湿管17位于传送链板15的下方,与外界空气相通;所述排湿管17设有排湿开关1。Specifically, the jet impingement drying system includes a
具体地,所述射流冲击干燥系统包括若干个,根据需要进行设置,沿传送链板15的长度方向布置。Specifically, the jet impingement drying system includes several, which are set according to requirements, and are arranged along the length direction of the conveying
具体地,所述炭化系统包括风机6、电机10、皮带8、电机带轮16、风扇带轮19、制冷器9、进气管4、气流扩散室3、风速传感器7、气流均布室21、喷管14、排湿腔18和排湿管17;所述电机10与电机带轮16相连,所述电机带轮16与皮带8相连,所述皮带8与风扇带轮19相连,所述风扇带轮19与风机6相连,所述风机6与进气管4相连;所述进气管4的进气口处设有制冷器9,进气管4与气流扩散室3相连,所述气流扩散室3与气流均布室21相连;风速传感器7设于进气管4上,气流均布室21朝向传送链板15的位置设有喷管14;所述微波抑制室20的左右两侧设有排湿腔18,所述排湿腔18与排湿管17相连。Specifically, the carbonization system includes a
具体地,所述控制系统包括控制面板23,控制面板23分别与进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统连接,用于进行温度控制、微波功率调节、气体射流速度调节和干燥炭化控制;所述干燥机设有基座12,用于提供基础和支撑。Specifically, the control system includes a control panel 23, which is respectively connected with the feeding and discharging system, the microwave drying system, the jet impingement drying system, and the carbonization system, and is used for temperature control, microwave power adjustment, gas jet speed adjustment and drying. Carbonization control; the dryer is provided with a base 12 to provide foundation and support.
实施例Example
一种连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机,主要包括:进出料系统、微波干燥系统、射流冲击干燥系统、炭化系统和控制系统。The utility model relates to a continuous microwave jet impingement coupling dryer for rice blankets and bowls coupled with ecological seedling raising trays.
进出料系统主要包括:传送电机11、减速器2、传送链板15,所述传送电机11与减速器2相连,所述减速器2与传送链板15的主动轴相连,所述传送链板15可承载多个生态育秧盘。The feeding and discharging system mainly includes: a
微波干燥系统主要包括:微波抑制室20、微波发生器13、光纤温度传感器22。所述微波抑制室20上下两侧设有气流均布室21,所述气流均布室21与喷管14固接,所述光纤温度传感器22设于上侧气流均布室21,所述微波抑制室20前后端为中空,能够实现传送链板15正常工作,所述微波抑制室20左右两侧设有排湿腔18,所述排湿腔18与排湿管17相连,所述排湿管17设有排湿开关1,所述微波发生器13接于微波抑制室20左右两侧。The microwave drying system mainly includes: a
射流冲击干燥系统主要包括:风机6、电机10、皮带8、电机带轮16、风扇带轮19、加热器5、进气管4、气流扩散室3、气流均布室21、喷管14、排湿腔18、排湿管17。所述电机10与电机带轮16相连,所述电机带轮16与皮带8相连,所述皮带8与风扇带轮19相连,所述风扇带轮19与风机6相连,所述风机6与进气管4相连,所述进气管4设有加热器5,进气管4与气流扩散室3相连,所述气流扩散室3与气流均布室21相连,所述喷管14固接于气流均布室21,所述气流均布室21与微波抑制室20相连,所述微波抑制室20设有排湿腔18,所述排湿腔18与排湿管17相连。The jet impingement drying system mainly includes:
炭化系统主要包括:风机6、电机10、皮带8、电机带轮16、风扇带轮19、制冷器9、进气管4、气流扩散室3、气流均布室21、喷管14、排湿腔18、排湿管17。所述电机10与电机带轮16相连,所述电机带轮16与皮带8相连,所述皮带8与风扇带轮19相连,所述风扇带轮19与风机6相连,所述风机6与进气管4相连,所述进气管4设有制冷器9,进气管4与气流扩散室3相连,所述气流扩散室3与气流均布室21相连,所述喷管14固接于气流均布室21,所述气流均布室21与微波抑制室20相连,所述微波抑制室20设有排湿腔18,所述排湿腔18与排湿管17相连。The carbonization system mainly includes:
控制系统主要包括:风速传感器7、光纤温度传感器22、控制面板23。The control system mainly includes: wind speed sensor 7 , optical
控制系统的作用如下:The role of the control system is as follows:
1)温度控制:通过光纤温度传感器22和加热器5等工作部件相互作用,调节与控制微波抑制室20内的温度,使微波射流冲击耦合干燥机按照干燥条件的要求,在稳定的温度范围内工作;或者通过光纤温度传感器22、控制面板23、加热器5、电脑(或手机)、无线信号发生器和软件系统等,远程对温度进行控制。1) Temperature control: Through the interaction of the optical
2)微波功率调节:通过微波发生器13和控制面板23,可以调节微波功率强度,满足在不同微波工作强度下的生态育秧盘干燥;可通过控制面板23、电脑(或手机)、无线信号、功率调节和软件系统等,实现远程对微波功率进行控制。2) Microwave power adjustment: through the
3)气体射流速度调节:通过风机6、电机10、风速传感器7和控制面板23的相互作用,调节气体射流速度,使微波射流冲击耦合干燥机按照干燥条件的要求,在稳定的射流速度范围内工作;或通过风机6、风速传感器7、控制面板23、带轮、电脑(或手机)、无线信号和软件系统等,实现远程对微波功率进行控制。3) Gas jet speed adjustment: Through the interaction of the
4)干燥炭化控制:通过微波发生器13、控制面板23、制冷器9、风机6、电机10、风速传感器7等相互作用,可以实现对生态育秧盘进行炭化控制与处理;或通过微波发生器13、控制面板23、电机10、风速传感器7、电脑(或手机)和无线信号等,实现远程控制与处理生态育秧盘的炭化。4) Drying and carbonization control: through the interaction of the
连续式水稻毯钵耦合生态育秧盘微波射流冲击耦合干燥机的工作流程如下:The working process of the continuous rice blanket bowl coupled with the ecological seedling tray microwave jet impingement coupling dryer is as follows:
(1)将处理后待干燥的生态育秧盘放于传送链板15上,并启动系统开关;(1) place the ecological seedling raising tray to be dried after the treatment on the
(2)按照干燥要求,通过控制面板23设定干燥温度、气体射流速度和微波功率;(2) According to the drying requirements, set the drying temperature, gas jet velocity and microwave power through the control panel 23;
(3)打开控制开关,热风经由气流均布室21对生态育秧盘进行射流冲击干燥,与此同时,微波发生器13开始工作,对生态育秧盘进行微波干燥;(3) turn on the control switch, the hot air carries out jet impingement drying to the ecological seedling tray through the
(4)当生态育秧盘的水分含量达到所设定的水分含量时,通过传送链板15进入炭化室,当生态育秧盘满足炭化要求时,通过传送链板15进行出料。(4) When the moisture content of the ecological seedling raising tray reaches the set moisture content, it enters the carbonization chamber through the conveying
由于射流冲击干燥的气体射流速度较大,并不适合干燥体积较小的物料,如需干燥,则需要采用具有特殊结构的干燥盒,将干燥物料固装在干燥盒里边,并采用特殊的干燥工艺进行干燥。Due to the high velocity of the gas jet in jet impingement drying, it is not suitable for drying materials with small volume. If drying is required, a drying box with a special structure needs to be used to fix the dry materials in the drying box, and use a special drying box. Process to dry.
以上所述仅为本实用新型的较佳实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则范围之内所作的任何修改、等同替换以及改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and scope of the present invention shall be included in the within the scope of protection of the present invention.
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