CN209903537U - A pipe pile concrete placing machine - Google Patents
A pipe pile concrete placing machine Download PDFInfo
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- CN209903537U CN209903537U CN201920401941.4U CN201920401941U CN209903537U CN 209903537 U CN209903537 U CN 209903537U CN 201920401941 U CN201920401941 U CN 201920401941U CN 209903537 U CN209903537 U CN 209903537U
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- 239000004566 building material Substances 0.000 abstract description 2
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Abstract
Description
技术领域technical field
本实用新型涉及建筑材料生产设备领域,更具体地说,它涉及一种管桩混凝土布料机。The utility model relates to the field of building material production equipment, in particular to a pipe pile concrete placing machine.
背景技术Background technique
随着我国建设的飞速发展,铁路、公路、桥梁建筑等都需要管桩来奠定基础,管桩的需求量大大增加。With the rapid development of construction in my country, railways, highways, bridges, etc. all need pipe piles to lay the foundation, and the demand for pipe piles has greatly increased.
混凝土布料机作为建筑工业化中用于成型混凝土管桩的设备。其作用是将混凝土通过管道送到要浇筑管桩的管桩模具,再通过管桩模具将混凝土压实、离心等工序后形成混凝土管桩。通常在混凝土布料机的底部会设置一个用以汇聚混凝土防止混凝土过量洒出到模具外部的汇料斗,通过汇料斗汇料后再进行落料。在汇料斗落料结束后,由于混凝土具有的粘性,汇料斗内表面通常会粘附很多的混凝土,若不及时清理,待混凝土凝固后会缩小汇料斗的出口,导致下次使用布料机布料时,汇料斗的落料速度下降。Concrete placing machine is used as equipment for forming concrete pipe piles in construction industrialization. Its function is to send the concrete through the pipeline to the pipe pile mold for pouring the pipe pile, and then use the pipe pile mold to compact and centrifuge the concrete to form the concrete pipe pile. Usually, a hopper is set at the bottom of the concrete placing machine to collect concrete to prevent the concrete from being excessively spilled to the outside of the mold. After the discharge of the hopper, due to the viscosity of the concrete, the inner surface of the hopper usually adheres to a lot of concrete. If it is not cleaned in time, the outlet of the hopper will be narrowed after the concrete solidifies, which will lead to the next time when the placing machine is used for distribution. , the blanking speed of the sink hopper decreases.
现有技术中,授权公告号为CN207959967U的中国专利公开了一种混凝土布料机,包括设置有出料口的料斗,用于支撑料斗的行走机架以及设置在料斗底部用以接料的浇注构件。其出料口与浇注构件之间设置有汇料斗,汇料斗的内壁上设置有用于清洁汇料斗的刮板。该技术便于工作人员清理汇料斗上的粘料,具有保证汇料斗出口的通畅的效果。In the prior art, the Chinese patent with the authorization announcement number CN207959967U discloses a concrete placing machine, which includes a hopper provided with a discharge port, a walking frame used to support the hopper, and a casting member arranged at the bottom of the hopper for receiving materials. . A collecting hopper is arranged between the discharge port and the casting member, and a scraper for cleaning the collecting hopper is arranged on the inner wall of the collecting hopper. This technology is convenient for the staff to clean the sticky material on the collecting hopper, and has the effect of ensuring the unobstructed outlet of the collecting hopper.
但在实际的工作过程中,需要对粘附在汇料斗上的物料进行清理时,通常需要人工推动刮板沿着汇料斗周向旋转一周从而达到清理汇料斗的目的,这样的清理方式不仅费时费力,还影响工作效率,因此需要改进。However, in the actual work process, when the material adhering to the hopper needs to be cleaned, it is usually necessary to manually push the scraper to rotate along the circumferential direction of the hopper to achieve the purpose of cleaning the hopper. This cleaning method is not only time-consuming It is laborious and also affects work efficiency, so it needs to be improved.
实用新型内容Utility model content
本实用新型的目的在于提供一种管桩混凝土布料机,该管桩混凝土布料机能够自动清理粘附在汇料斗上的物料,提高了布料机的自动化程度。The purpose of the utility model is to provide a pipe pile concrete placing machine, which can automatically clean up the materials adhering to the collecting hopper and improve the automation degree of the placing machine.
本实用新型采用的技术方案是这样实现的:一种管桩混凝土布料机,包括料斗以及用于承载料斗的机架,所述料斗的底部设置有出料口,所述机架上设置有安装板,所述安装板位于所述出料口的下方,所述安装板上设置有贯通于所述安装板的上表面和下表面的安装孔,所述安装孔活动设置有汇料斗,所述汇料斗上设置有贴合在汇料斗内壁的刮板,所述安装板上设置有用于固定所述刮板的固定杆,所述汇料斗的侧壁套设有第一齿轮,所述安装板的下表面设置有与所述第一齿轮啮合连接的第二齿轮,所述第二齿轮转动承载于所述安装板的下表面,所述安装板的下表面设置有用于驱动所述第二齿轮转动的驱动组件。The technical scheme adopted by the utility model is realized as follows: a pipe pile concrete placing machine includes a hopper and a frame for carrying the hopper, the bottom of the hopper is provided with a discharge port, and the frame is provided with a mounting The mounting plate is located below the discharge port, the mounting plate is provided with mounting holes penetrating through the upper surface and the lower surface of the mounting plate, the mounting hole is movably provided with a hopper, and the The collecting hopper is provided with a scraper attached to the inner wall of the collecting hopper, the mounting plate is provided with a fixing rod for fixing the scraper, the side wall of the collecting hopper is sleeved with a first gear, and the mounting plate The lower surface of the mounting plate is provided with a second gear meshed with the first gear, the second gear is rotatably carried on the lower surface of the mounting plate, and the lower surface of the mounting plate is provided with a gear for driving the second gear Rotating drive assembly.
通过采用上述的技术方案,需要清理汇料斗时,可通过驱动组件驱动第二齿轮转动带动第一齿轮转动,从而使得与第一齿轮套接的汇料斗同时转动,由于贴合在汇料斗的内壁的刮板通过固定杆固定在安装板上,因此汇料斗转动时刮板不会同时发生运动,从而使得刮板将粘附在汇料斗上的物料刮去。By adopting the above technical solution, when the hopper needs to be cleaned, the second gear can be driven to rotate by the driving component to drive the first gear to rotate, so that the hopper that is sleeved with the first gear rotates at the same time. The scraper is fixed on the mounting plate by the fixing rod, so the scraper will not move at the same time when the hopper rotates, so that the scraper will scrape off the material adhering to the hopper.
作为本实用新型的进一步改进,所述驱动组件为第一电机,所述第一电机与所述第二齿轮之间设置有用于限制所述第二齿轮转动的锁合组件。As a further improvement of the present invention, the drive assembly is a first motor, and a locking assembly for restricting the rotation of the second gear is provided between the first motor and the second gear.
通过采用上述的技术方案,第一电机的设置便于将驱动汇料斗转动,使得刮板将粘附在汇料斗内壁上的物料刮去,从而实现汇料斗的清理,提高了清理汇料斗的自动化程度,方便快捷,省时省力。By adopting the above technical solution, the arrangement of the first motor facilitates the rotation of the driving hopper, so that the scraper scrapes off the material adhering to the inner wall of the hopper, thereby realizing the cleaning of the hopper and improving the automation degree of cleaning the hopper. , convenient and fast, saving time and effort.
作为本实用新型的进一步改进,所述锁合组件包括一组相互啮合的蜗轮和蜗杆,所述蜗轮与所述第二齿轮同轴设置,所述蜗杆的端部连接于所述第一电机的输出端。As a further improvement of the present invention, the locking assembly includes a set of intermeshing worm gears and a worm, the worm gear and the second gear are coaxially arranged, and the end of the worm is connected to the first motor. output.
通过采用上述的技术方案,由于蜗轮和蜗杆配合的自锁性,即只能蜗杆带动蜗轮运动,而蜗轮不能带动蜗杆运动,因此,当第一电机不工作时,汇料斗不会因为布料机工作时产生的振动从而导致汇料斗转动,提高了汇料斗的稳定性。By adopting the above technical solution, due to the self-locking property of the worm gear and the worm, that is, only the worm can drive the worm to move, but the worm cannot drive the worm to move. Therefore, when the first motor is not working, the hopper will not work because of the distributing machine. The vibration generated during the time causes the hopper to rotate, which improves the stability of the hopper.
作为本实用新型的进一步改进,所述安装板的下表面设置有用于罩合所述第一齿轮和第二齿轮以及所述蜗轮和蜗杆的防护罩。As a further improvement of the present invention, the lower surface of the mounting plate is provided with a protective cover for covering the first gear and the second gear as well as the worm gear and the worm.
通过采用上述的技术方案,防护罩的设置减少了物料掉落到蜗轮和蜗杆以及第一齿轮和第二齿轮上,从而影响它们的啮合性。By adopting the above technical solution, the provision of the protective cover reduces the material falling on the worm gear and the worm, as well as the first gear and the second gear, thereby affecting their meshing properties.
作为本实用新型的进一步改进,所述刮板与所述固定杆之间通过螺栓固定。As a further improvement of the present invention, the scraper and the fixing rod are fixed by bolts.
通过采用上述的技术方案,刮板长时间使用之后容易发生磨损,从而导致清洁效果不佳,通过螺栓固定便于后期对刮板进行维护和更换。By adopting the above technical solution, the scraper is prone to wear after long-term use, resulting in poor cleaning effect, and it is convenient to maintain and replace the scraper in the later stage by bolting.
作为本实用新型的进一步改进,所述安装孔的内壁周向设置有滑槽,所述安装孔的内壁沿竖直方向设置有连通于所述滑槽的连通槽,所述汇料斗的侧壁设置有滑移配合于所述滑槽以及所述连通槽的滑块。As a further improvement of the present utility model, the inner wall of the installation hole is provided with a chute in the circumferential direction, the inner wall of the installation hole is provided with a communication groove connected to the chute in the vertical direction, and the side wall of the hopper is provided with A slider is provided which is slidably fitted with the chute and the communication groove.
通过采用上述的技术方案,滑槽与滑块的配合提高了汇料斗的稳定性,使得第一电机驱动汇料斗转动时汇料斗不容易发生偏位;同时,连通槽的设置便于对汇料斗进行拆装,从而方便对汇料斗进行清洁与维护。By adopting the above technical solution, the cooperation of the chute and the slider improves the stability of the hopper, so that the hopper is not easily displaced when the first motor drives the hopper to rotate; at the same time, the setting of the communication groove facilitates the operation of the hopper It can be disassembled and assembled to facilitate the cleaning and maintenance of the hopper.
作为本实用新型的进一步改进,所述机架上设置有两组滚轮,所述机架的下方设置有两个相互平行的支撑架,两个所述支撑架上均设置有供所述滚轮滑移的导轨,所述机架上设置有用于驱动其中一组所述滚轮转动的动力组件。As a further improvement of the present invention, two sets of rollers are arranged on the frame, two mutually parallel support frames are arranged below the frame, and two support frames are provided with rollers for the rollers to slide on. The frame is provided with a power assembly for driving one group of the rollers to rotate.
通过采用上述的技术方案,导轨的设置便于将布料机移动到达指定的位置,节省人工,减少劳动力,且使用方便。By adopting the above technical solutions, the guide rails are arranged to facilitate moving the distributing machine to a designated position, saving labor, reducing labor, and being convenient to use.
作为本实用新型的进一步改进,所述动力组件为第二电机。As a further improvement of the present invention, the power component is a second motor.
通过采用上述的技术方案,第二电机驱动滚轮转动可实现布料机的位置调节,省时省力。By adopting the above technical solution, the second motor drives the roller to rotate, so that the position adjustment of the cloth machine can be realized, which saves time and effort.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1、需要清理汇料斗时,可通过驱动组件驱动第二齿轮转动从而带动第一齿轮转动从而使得与第一齿轮套接的汇料斗同时转动,由于贴合在汇料斗的内壁的刮板通过固定杆固定在安装板上,因此汇料斗转动时刮板不会同时发生运动,从而使得刮板将粘附在汇料斗上的物料刮去;1. When the hopper needs to be cleaned, the second gear can be driven to rotate by the driving component to drive the first gear to rotate, so that the hopper that is sleeved with the first gear rotates at the same time. Since the scraper attached to the inner wall of the hopper is fixed by The rod is fixed on the mounting plate, so the scraper will not move at the same time when the hopper rotates, so that the scraper will scrape off the material adhering to the hopper;
2、由于蜗轮和蜗杆配合的自锁性,即只能蜗杆带动蜗轮运动,而蜗轮不能带动蜗杆运动,因此,当第一电机不工作时,汇料斗不会因为布料机工作时产生的振动从而导致汇料斗转动,提高了汇料斗的稳定性。2. Due to the self-locking of the worm gear and the worm, that is, only the worm can drive the worm to move, but the worm cannot drive the worm to move. Therefore, when the first motor is not working, the hopper will not be affected by the vibration generated by the distributing machine. It causes the hopper to rotate, which improves the stability of the hopper.
附图说明Description of drawings
图1是本实用新型实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present utility model;
图2是图1中A部分的放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3是本实用新型实施例中部分剖开后的内部结构示意图;Fig. 3 is the internal structure schematic diagram after partial cutaway in the embodiment of the present utility model;
图4是图3中B部分的放大图。FIG. 4 is an enlarged view of part B in FIG. 3 .
图中:1、料斗;101、出料口;2、机架;3、安装板;4、安装孔;5、汇料斗;6、刮板;7、固定杆;8、第一齿轮;9、第二齿轮;10、第一电机;11、蜗轮;12、蜗杆;13、防护罩;14、螺栓;15、滑槽;16、滑块;17、连通槽;18、支撑架;1801、导轨;19、滚轮;20、第二电机;21、链条。In the figure: 1. Hopper; 101. Outlet; 2. Rack; 3. Mounting plate; 4. Mounting hole; 5. Hopper; 6. Scraper; 7. Fixed rod; 8. First gear; 9 , the second gear; 10, the first motor; 11, the worm gear; 12, the worm; 13, the protective cover; 14, the bolt; 15, the chute; Guide rail; 19, roller; 20, second motor; 21, chain.
具体实施方式Detailed ways
以下结合附图对本实用新型做进一步详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
一种管桩混凝土布料机,如图1所示,包括呈漏斗状的料斗1以及用于承载料斗1的机架2。机架2上转动安装有两组滚轮19,机架2的下方安装有两个相互平行的支撑架18,两个支撑架18上均固定安装有供滚轮19滑移的导轨1801。此外,机架2上安装有用于驱动其中一组滚轮19转动的动力组件。具体的,动力组件为第二电机20,且第二电机20与滚轮19之间通过链条21传动。第二电机20的设置便于驱动布料机沿着导轨1801运动到达指定的位置,从而实现布料机的位置调节,节省人工,减少劳动力,且使用方便。A pipe pile concrete placing machine, as shown in FIG. 1 , includes a funnel-shaped hopper 1 and a
此外,如图1和图2所示,料斗1的底部开设有出料口101,机架2上固定安装有安装板3,且安装板3位于出料口101的下方。安装板3上开设有贯通于安装板3的上表面和下表面的安装孔4,安装孔4内活动安装有汇料斗5,且汇料斗5的顶部呈倒圆锥状设置,便于物料汇聚在汇料斗5的中心进行落料,同时圆锥状的汇料斗5内壁圆滑无棱角,能够避免余料在棱角处出现堆积,方便清理。汇料斗5上安装有贴合在汇料斗5内壁的刮板6,安装板3上固定安装有用于固定刮板6的固定杆7,且固定杆7与刮板6之间通过螺栓14固定。刮板6长时间使用之后容易发生磨损,从而导致清洁效果不佳,通过螺栓14固定便于后期对刮板6进行维护和更换。In addition, as shown in FIG. 1 and FIG. 2 , a
同时,如图3和图4所示,安装孔4的内壁周向开设有滑槽15,安装孔4的内壁沿竖直方向开设有与滑槽15相连通的连通槽,汇料斗5的侧壁焊接有与滑槽15以及连通槽17滑移配合的滑块16。滑槽15与滑块16的配合提高了汇料斗5的稳定性,使得汇料斗5在安装孔4内转动时不容易发生偏位,且连通槽17的设置便于对汇料斗5进行拆装,从而方便对汇料斗5进行清洁与维护。At the same time, as shown in Figures 3 and 4, the inner wall of the installation hole 4 is provided with a
此外,如图3和图4所示,汇料斗5的侧壁套设有第一齿轮8,安装板3的下表面转动安装有与第一齿轮8啮合连接的第二齿轮9,第二齿轮9转动承载在安装板3的下表面。同时,安装板3的下表面安装有用于驱动第二齿轮9转动的驱动组件。需要清理汇料斗5时,可通过驱动组件驱动第二齿轮9转动带动第一齿轮8转动,从而使得与第一齿轮8套接的汇料斗5同时转动。由于贴合在汇料斗5的内壁的刮板6通过固定杆7固定在安装板3上,因此汇料斗5转动时刮板6不会同时发生运动,从而使得刮板6将粘附在汇料斗5上的物料刮去。In addition, as shown in FIG. 3 and FIG. 4 , the side wall of the
其中,如图3和图4所示,驱动组件为第一电机10。同时,第一电机10与第二齿轮9之间安装有用于限制第二齿轮9转动的锁合组件。第一电机10的设置便于将驱动汇料斗5转动,使得刮板6将粘附在汇料斗5内壁上的物料刮去,从而实现汇料斗5的清理,提高了清理汇料斗5的自动化程度,方便快捷,省时省力。Wherein, as shown in FIG. 3 and FIG. 4 , the driving component is the
具体的,如图3和图4所示,锁合组件包括一组相互啮合的蜗轮11和蜗杆12。其中,蜗轮11与第二齿轮9同轴设置,蜗杆12的端部与第一电机10的输出端相连接。由于蜗轮11和蜗杆12配合的自锁性,即只能蜗杆12带动蜗轮11运动,而蜗轮11不能带动蜗杆12运动,因此,当第一电机10不工作时,汇料斗5不会因为布料机工作时产生的振动从而导致汇料斗5转动,提高了汇料斗5的稳定性。此外,为了减少物料掉落到蜗轮11和蜗杆12以及第一齿轮8和第二齿轮9上,从而影响它们的啮合性。因此在安装板3的下表面安装有用于罩合第一齿轮8和第二齿轮9以及蜗轮11和蜗杆12的防护罩13。Specifically, as shown in FIGS. 3 and 4 , the locking assembly includes a set of worm gears 11 and
工作原理:在布料机使用结束后,需要清理汇料斗5时,可通过第一电机10驱动第二齿轮9转动带动第一齿轮8转动,第一齿轮8转动使得汇料斗5同时转动,进而使得贴合在汇料斗5内壁的刮板6将粘附在汇料斗5上的物料刮去,从而实现汇料斗5的清理。Working principle: When the
上述实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The above-mentioned embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the present invention is used in the present invention. are protected by patent law within the scope of the claims.
Claims (8)
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| CN201920401941.4U CN209903537U (en) | 2019-03-27 | 2019-03-27 | A pipe pile concrete placing machine |
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| CN201920401941.4U CN209903537U (en) | 2019-03-27 | 2019-03-27 | A pipe pile concrete placing machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844409A (en) * | 2020-07-31 | 2020-10-30 | 中山市丰禾电子科技有限公司 | Concrete large-capacity feeding and distributing device for easy cleaning |
| CN114046025A (en) * | 2021-12-01 | 2022-02-15 | 广东博智林机器人有限公司 | Hopper structure and spraying and smearing integrated robot |
| CN117245775A (en) * | 2023-09-12 | 2023-12-19 | 中国建筑第八工程局有限公司 | Equipment and method for making fair-faced concrete beams and columns |
-
2019
- 2019-03-27 CN CN201920401941.4U patent/CN209903537U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844409A (en) * | 2020-07-31 | 2020-10-30 | 中山市丰禾电子科技有限公司 | Concrete large-capacity feeding and distributing device for easy cleaning |
| CN114046025A (en) * | 2021-12-01 | 2022-02-15 | 广东博智林机器人有限公司 | Hopper structure and spraying and smearing integrated robot |
| CN114046025B (en) * | 2021-12-01 | 2023-01-31 | 广东博智林机器人有限公司 | Hopper structure and spraying and smearing integrated robot |
| CN117245775A (en) * | 2023-09-12 | 2023-12-19 | 中国建筑第八工程局有限公司 | Equipment and method for making fair-faced concrete beams and columns |
| CN117245775B (en) * | 2023-09-12 | 2026-04-21 | 中国建筑第八工程局有限公司 | Fabrication apparatus and method for fair-faced concrete beams and columns |
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