CN209902030U - Punching device of forming machine - Google Patents
Punching device of forming machine Download PDFInfo
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- CN209902030U CN209902030U CN201920232426.8U CN201920232426U CN209902030U CN 209902030 U CN209902030 U CN 209902030U CN 201920232426 U CN201920232426 U CN 201920232426U CN 209902030 U CN209902030 U CN 209902030U
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Abstract
本实用新型公开了一种成型机的冲孔装置,其技术方案要点是:包括机架,机架上沿机架长度方向滑移连接有冲孔装置,机架上设有用于驱动冲孔装置沿机架长度方向滑移的驱动机构,冲孔装置包括沿机架长度方向滑移连接在机架上的工件架,工件架上设置有用于限制工件水平位移的第一限位机构,工件架上设置有用于限制工件竖直位移的第二限位机构,能够保证冲孔质量稳定且符合要求。
The utility model discloses a punching device for a forming machine. The technical scheme of the device includes a frame, a punching device is slidingly connected on the frame along the length direction of the frame, and a punching device is arranged on the frame for driving the punching. The driving mechanism sliding along the length direction of the frame, the punching device includes a workpiece frame that is slidably connected to the frame along the length direction of the frame, and the workpiece frame is provided with a first limit mechanism for limiting the horizontal displacement of the workpiece. A second limiting mechanism for limiting the vertical displacement of the workpiece is arranged on the upper part, which can ensure that the punching quality is stable and meets the requirements.
Description
技术领域technical field
本实用新型涉及冲孔装置领域,更具体地说,它涉及一种成型机的冲孔装置。The utility model relates to the field of punching devices, in particular to a punching device of a forming machine.
背景技术Background technique
冷弯成型是指通过顺序配置的多道次成型轧辊,把卷材、带材等金属板带不断进行横向弯曲,以制成特定端面型材的塑性加工工艺。成型机就是用于冷弯成型加工的专用机器。在成型机的生产过程中,冷弯成型工艺通常会配合冲孔工艺一块实施,以减少工件加工时间,一次加工成型,提高生产效率。Cold bending refers to the plastic processing technology that continuously bends metal sheets and strips such as coils and strips in a transverse direction through multi-pass forming rolls arranged in sequence to make specific end profiles. A forming machine is a special machine used for cold forming. In the production process of the forming machine, the cold bending forming process is usually implemented in conjunction with the punching process to reduce the processing time of the workpiece, process the forming at one time, and improve the production efficiency.
在公告号为CN206455046U的实用新型专利文件中介绍了一种自动成型机组合式可调冲孔装置,包括用于冲孔的第一冲孔模具,第一冲孔模具底部通过基座与自动成型机的机架连接,基座可沿着基座横向和纵向移动,横向移动包括设置在基座上的调节螺母,调节螺母上设有调节丝杠,纵向移动包括设置在机架上的固定块,固定块包括两款,分别设置在基座纵向的前后两侧,固定块上纵向均设有调节螺钉,调节螺钉的尾部位于基座的一侧,调节螺钉的头部穿过固定块后继续延伸至基座。In the utility model patent document with the publication number of CN206455046U, a combined adjustable punching device of an automatic forming machine is introduced, which includes a first punching die for punching, and the bottom of the first punching die passes through the base and the automatic forming The frame of the machine is connected, and the base can move laterally and longitudinally along the base. The lateral movement includes an adjustment nut arranged on the base, and the adjustment nut is provided with an adjustment screw, and the longitudinal movement includes a fixed block arranged on the frame. There are two types of fixing blocks, which are respectively arranged on the front and rear sides of the longitudinal direction of the base. There are adjustment screws longitudinally on the fixing block. The tail of the adjustment screw is located on one side of the base. extends to the base.
在上述结构中,用于冲孔的第一冲孔模具内没有设置用于工件定位和固定的装置,当对工件实施冲孔工序时,工件不可避免地会因受力而发生形变和振动,如果没有定位和固定装置,工件的冲孔过程位置不稳定,极易造成冲孔偏差,严重影响生产质量。In the above structure, there is no device for positioning and fixing the workpiece in the first punching die used for punching. When the punching process is performed on the workpiece, the workpiece will inevitably deform and vibrate due to the force. If there is no positioning and fixing device, the position of the workpiece during the punching process is unstable, which can easily cause punching deviation and seriously affect the production quality.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的是提供一种成型机的冲孔装置,可以同时冲多个孔且冲孔位置可调节。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a punching device for a forming machine, which can punch a plurality of holes at the same time and the punching position can be adjusted.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种成型机的冲孔装置,包括机架,所述机架上沿机架长度方向滑移连接有冲孔装置,所述机架上设有用于驱动冲孔装置沿机架长度方向滑移的驱动机构,所述冲孔装置包括沿机架长度方向滑移连接在机架上的工件架,所述工件架上设置有用于限制工件水平位移的第一限位机构,所述工件架上设置有用于限制工件竖直位移的第二限位机构。The above technical purpose of the present invention is achieved through the following technical solutions: a punching device for a forming machine, comprising a frame, on which a punching device is slidably connected along the length direction of the frame, and the machine The frame is provided with a drive mechanism for driving the punching device to slide along the length direction of the frame. The punching device includes a workpiece frame that is slidably connected to the frame along the length direction of the frame. A first limiting mechanism for limiting the horizontal displacement of the workpiece, and a second limiting mechanism for limiting the vertical displacement of the workpiece is provided on the workpiece holder.
通过采用上述技术方案,使用者通过驱动机构调整好冲孔装置在机床上的位置,进而将工件放置在工件架上,通过第一限位机构和第二限位机构限制工件水平和竖直向的位移,进而通过冲孔装置对工件冲孔,冲孔过程中由于第一限位机构和第二限位机构的固定作用,工件不会发生位移和不需要的形变,有效保证冲孔的加工效果。By adopting the above technical solution, the user adjusts the position of the punching device on the machine tool through the driving mechanism, and then places the workpiece on the workpiece frame, and limits the horizontal and vertical directions of the workpiece through the first limit mechanism and the second limit mechanism. Due to the fixed action of the first limit mechanism and the second limit mechanism during the punching process, the workpiece will not have displacement and unnecessary deformation, which effectively ensures the processing of the punching hole. Effect.
作为优选,所述第一限位机构包括沿竖直方向设置在工件架上的若干定位栓,所述定位栓上螺纹连接有定位头,所述定位栓沿机架宽度方向对称设置且间距等于工件宽度。Preferably, the first limiting mechanism includes a plurality of positioning bolts arranged on the workpiece frame in the vertical direction, the positioning bolts are threadedly connected with positioning heads, and the positioning bolts are symmetrically arranged along the width direction of the frame with a distance equal to Workpiece width.
通过采用上述技术方案,定位头的直径大于定位栓的直径,且定位栓设置在工件的移动路径上,通过定位头与工件的两侧边抵接限制工件的水平位移,且使用者旋转定位头就可以调节定位头的高度,方便根据工件厚度调整。By adopting the above technical solution, the diameter of the positioning head is larger than the diameter of the positioning bolt, and the positioning bolt is arranged on the moving path of the workpiece, the horizontal displacement of the workpiece is limited by the positioning head abutting on both sides of the workpiece, and the user rotates the positioning head The height of the positioning head can be adjusted, which is convenient to adjust according to the thickness of the workpiece.
作为优选,所述第二限位机构包括沿竖直方向螺纹连接在工件架上的压紧杆,所述压紧杆的底端沿垂直于压紧杆方向旋转连接有压块,所述压块的数量为两个且沿机架长度方向对称设置。Preferably, the second limiting mechanism includes a pressing rod that is threadedly connected to the workpiece frame in a vertical direction, and a pressing block is rotatably connected to the bottom end of the pressing rod in a direction perpendicular to the pressing rod. The number of blocks is two and arranged symmetrically along the length of the rack.
通过采用上述技术方案,使用者根据工件的厚度旋转压紧杆,调整压块的高度,保证冲孔过程中工件向上旋转的趋势可以被压块阻碍,从而保证工件上冲出的孔孔壁垂直,位置准确。By adopting the above technical solution, the user rotates the pressing rod according to the thickness of the workpiece and adjusts the height of the pressing block to ensure that the upward rotation of the workpiece can be hindered by the pressing block during the punching process, thereby ensuring that the hole wall punched on the workpiece is vertical , the location is accurate.
作为优选,所述驱动机构包括固定在工件架底部的滑移座,所述滑移座上沿机架宽度方向旋转连接有同步轴,所述机架上沿机架长度方向设有螺杆,所述螺杆的数量为两根且分别与同步轴的两端通过锥齿轮啮合,所述螺杆与机架螺纹连接,所述螺杆与滑移座旋转连接。Preferably, the drive mechanism includes a sliding seat fixed on the bottom of the workpiece frame, a synchronizing shaft is rotatably connected to the sliding seat along the width direction of the frame, and the frame is provided with a screw rod along the length direction of the frame, so The number of the screw rods is two, which are respectively meshed with the two ends of the synchronizing shaft through bevel gears.
通过采用上述技术方案,使用者驱动同步轴转动,通过锥齿轮啮合带动螺杆转动,通过螺纹连接和旋转连接使得螺杆带动滑移座沿机架长度方向滑移,且因为螺杆对称设置,对于滑移座的滑移驱动力均匀分布,有效保证滑移滑移运动的稳定性,驱动方便。By adopting the above technical solution, the user drives the synchronous shaft to rotate, the bevel gear meshes to drive the screw to rotate, and the screw connection and the rotary connection make the screw drive the sliding seat to slide along the length of the frame. The sliding driving force of the seat is evenly distributed, which effectively ensures the stability of the sliding movement and is convenient to drive.
作为优选,所述同步轴的一端固定有用于驱动同步轴转动的伺服电机,所述滑移座上设有位移传感器,所述滑移座上设有控制器,所述位移传感器、控制器和伺服电机电连接。Preferably, one end of the synchronous shaft is fixed with a servo motor for driving the rotation of the synchronous shaft, a displacement sensor is arranged on the sliding seat, a controller is arranged on the sliding seat, the displacement sensor, the controller and the Servo motor is electrically connected.
通过采用上述技术方案,位移传感器实时监测工件架在机架上的位置,一旦工件架的位置偏移加工位置的要求,位移传感器向控制器发出电信号,启动伺服电机,驱动同步轴转动,调整位置后位移传感器再次向控制器发出电信号,停止伺服电机,只要伺服电机不转,在螺纹连接的自锁性下,工件架的位置固定,从而实现自动调整冲孔装置的位置,实时反馈,柔性加工。By adopting the above technical solution, the displacement sensor monitors the position of the workpiece rack on the frame in real time. Once the position of the workpiece rack deviates from the requirements of the processing position, the displacement sensor sends an electrical signal to the controller, starts the servo motor, drives the synchronous shaft to rotate, and adjusts the After the position, the displacement sensor sends an electrical signal to the controller again to stop the servo motor. As long as the servo motor does not rotate, the position of the workpiece frame is fixed under the self-locking property of the threaded connection, so as to realize the automatic adjustment of the position of the punching device and real-time feedback. Flexible processing.
作为优选,所述冲孔装置包括沿竖直方向滑移设置在工件架上的冲头,所述工件架上对应冲头设有模板,所述模板底部对应冲头设置有磨砂海绵,所述模板底部旋转连接有用于固定磨砂海绵的卡扣,所述工件架上固定有用于驱动冲头朝向模板滑移的液压缸。Preferably, the punching device includes a punch that is slidably arranged on the workpiece frame along the vertical direction, the workpiece frame is provided with a template corresponding to the punch, and the bottom of the template is provided with a frosted sponge corresponding to the punch. The bottom of the template is rotatably connected with a buckle for fixing the frosted sponge, and a hydraulic cylinder for driving the punch to slide toward the template is fixed on the workpiece frame.
通过采用上述技术方案,当冲头在液压缸的驱动下朝向模板位移并冲击工件时,磨砂海绵会与冲头的刃口抵接,在冲头的位移过程中自动研磨冲头刃口,且磨砂海绵可浸润润滑油后通过卡扣固定在模板底部,研磨的同时润滑冲头,有效提高冲孔质量。By adopting the above technical solution, when the punch is displaced toward the template and impacts the workpiece under the drive of the hydraulic cylinder, the frosted sponge will abut against the cutting edge of the punch, and the cutting edge of the punch will be automatically ground during the displacement process of the punch, and The frosted sponge can be soaked in lubricating oil and then fixed on the bottom of the template through the buckle, and the punch is lubricated while grinding, which effectively improves the punching quality.
作为优选,所述工件架上沿机架宽度方向设有滑槽,所述定位栓与滑槽滑移连接,所述滑槽内设置有用于卡紧定位栓的嵌块,所述滑槽内沿滑槽方向螺纹连接有与定位栓抵接的调节螺栓。Preferably, the workpiece rack is provided with a chute along the width direction of the frame, the positioning bolt is slidably connected to the sliding groove, and an insert for clamping the positioning bolt is arranged in the sliding groove. An adjustment bolt abutting against the positioning bolt is screwed along the direction of the chute.
通过采用上述技术方案,使用者根据工件的宽度选择合适的嵌块放置在滑槽内,进而旋转调节螺栓,使调节螺栓和定位栓抵接,通过压紧力和摩擦力固定定位栓,方便根据工件调节定位栓间距,方便使用。By adopting the above technical solution, the user selects a suitable insert according to the width of the workpiece and places it in the chute, and then rotates the adjusting bolt to make the adjusting bolt abut the positioning bolt, and the positioning bolt is fixed by pressing force and friction, which is convenient for The workpiece adjusts the spacing of the positioning bolts, which is convenient to use.
作为优选,所述压块的底面固定有橡胶垫。Preferably, a rubber pad is fixed on the bottom surface of the pressing block.
通过采用上述技术方案,橡胶垫的柔性可以避免压块与工件之间的相互磨损,有效保证工件外表面的粗糙度不降低。By adopting the above technical solution, the flexibility of the rubber pad can avoid mutual abrasion between the pressing block and the workpiece, and effectively ensure that the roughness of the outer surface of the workpiece is not reduced.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1.可以同时冲压多个孔,且冲孔位置可调节;1. Multiple holes can be punched at the same time, and the punching position can be adjusted;
2.自动调节冲孔位置。2. Automatically adjust the punching position.
附图说明Description of drawings
图1是该具体实施例的整体视图。Figure 1 is an overall view of this specific embodiment.
图2是该具体实施例的工件架结构示意图。FIG. 2 is a schematic view of the structure of the workpiece holder of the specific embodiment.
图3是该具体实施例的滑移座结构示意图。FIG. 3 is a schematic structural diagram of the sliding seat of the specific embodiment.
图中:1、机架;2、工件架;21、冲头;22、模板;23、磨砂海绵;24、卡扣;25、液压缸;26、滑槽;3、定位栓;31、定位头;32、嵌块;33、调节螺栓;4、压紧杆;41、压块;42、橡胶垫;5、滑移座;51、同步轴;52、螺杆;53、伺服电机;54、位移传感器;55、控制器。In the figure: 1. Frame; 2. Workpiece frame; 21. Punch; 22. Template; 23. Scrub sponge; 24. Buckle; 25. Hydraulic cylinder; 26. Chute; 3. Positioning bolt; 31. Positioning head; 32, insert; 33, adjusting bolt; 4, pressing rod; 41, pressing block; 42, rubber pad; 5, sliding seat; 51, synchronous shaft; 52, screw rod; 53, servo motor; 54, Displacement sensor; 55. Controller.
具体实施方式Detailed ways
以下结合附图1-3对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with accompanying drawings 1-3.
参考图1或2,一种成型机的冲孔装置,包括俯视时呈矩形的机架1,机架1上设有冲孔装置。冲孔装置包括工件架2,工件架2上设置有第一限位机构供使用者限制工件的水平位移,工件架2上设置有第二限位机构供使用者限制工件的竖直位移。冲孔装置沿机架1长度方向与机架1滑移连接,机架1上设置有驱动机构供使用者驱动冲孔装置滑移。冲孔装置包括沿竖直方向滑移设置在工件架2上的冲头21,工件架2的底部对应冲头21固定有模板22,工件架2上固定有与冲头21连接的液压缸25。模板22的底部对应冲头21设置有圆环形的磨砂海绵23,模板22底部沿竖直方向旋转连接有L形的卡扣24,卡扣24的数量为四个且绕冲头21轴线圆周阵列设置。Referring to Fig. 1 or 2, a punching device of a forming machine includes a frame 1 which is rectangular in plan view, and a punching device is arranged on the frame 1. The punching device includes a
使用者将磨砂海绵23浸润过润滑油之后放置在模板22底部,旋转卡扣24使得卡扣24与磨砂海绵23抵接,将磨砂海绵23固定在模板22底部。通过驱动机构调整好冲孔装置在机架1上的位置之后,将工件放置在工件架2上,在冲孔过程中通过第一限位机构和第二限位机构限制工件因为冲孔时受压发生位移或者翻转,影响加工精度和加工效果。且冲头21在液压缸25的驱动下沿竖直方向穿过模板22上下滑移时,会因为与磨砂海绵23的抵接和摩擦实现自动研磨且润滑刃口,有效防止冲头21和工件产生毛刺,提高生产质量。The user soaks the
参考图2,第一限位机构包括沿竖直方向设置在工件架2上的定位栓3,定位栓3的数量为四个且两个为一组,两组定位栓3沿机架1宽度方向对称设置,同组内的定位栓3沿机架1长度方向对称设置,两组定位栓3之间的间距等于工件宽度。定位栓3上螺纹连接有定位头31。为了适应不同宽度的工件,工件架2上沿机架1宽度方向设置有滑槽26,滑槽26对应定位栓3设置,定位栓3与滑槽26滑移连接,滑槽26内放置有与定位栓3抵接的嵌块32,滑槽26内沿滑槽26方向螺纹连接有与定位栓3抵接的调节螺栓33。Referring to FIG. 2 , the first limiting mechanism includes positioning pins 3 arranged on the
使用者根据工件宽度选择合适的嵌块32,进而旋转调节螺栓33让嵌块32和调节螺栓33从两个方向分别与定位栓3抵接,通过摩擦力和压紧力将定位栓3固定在滑槽26内,当工件宽度改变时可以自由地根据需要改变定位栓3之间的间距,从而扩大该冲孔装置的使用范围,方便使用。The user selects the
参考图2,第二限位机构包括沿竖直方向螺纹连接在工件架2上的压紧杆4,压紧杆4的底端沿垂直于压紧杆4方向旋转连接有压块41,一个压块41对应有两根压紧杆4且这两根压紧杆4对称设置在压块41上。压块41的数量为两个且沿机架1长度方向对称设置,压块41的底面固定有橡胶垫42。使用者只需要旋转压紧杆4就可以带动压块41沿竖直方向上下滑移,从而改变压块41在工件架2上的高度,方便配合工件的厚度,实现对不同厚度的工件都可以很好地限制其竖直方向的位移和旋转。橡胶垫42避免了压块41与工件直接接触,防止压块41在对工件限位时因为与工件抵接而造成工件外表面磨损,有效保证工件加工质量。Referring to FIG. 2 , the second limiting mechanism includes a
参考图3,驱动机构包括固定在工件架2底部的滑移座5,滑移座5上旋转连接的同步轴51,同步轴51沿机架1宽度方向设置。机架1上沿机架1长度方向螺纹连接有螺杆52,螺杆52的数量为两根且沿机架1宽度方向对称设置在机架1的两条长边上。螺杆52靠近同步轴51的一端与同步轴51靠近螺杆52的一端通过锥齿轮啮合连接,螺杆52靠近同步轴51的一端与滑移座5旋转连接。使用者只需要驱动同步轴51转动,通过锥齿轮啮合带动螺杆52转动,由于螺杆52与机架1螺纹连接,所以螺杆52会沿机架1长度方向滑移,带动滑移座5沿机架1长度方向移动。从而可以便捷控制滑移座5在机架1上沿机架1长度方向的位置变化。Referring to FIG. 3 , the driving mechanism includes a sliding seat 5 fixed on the bottom of the
参考图3,为了能够免去人力调节冲孔装置的繁琐,同步轴51的一端固定有伺服电机53供使用者驱动同步轴51转动。滑移座5上固定有位移传感器54,滑移座5上还固定有控制器55供使用者控制伺服电机53的工作时长和正转反转。位移传感器54、伺服电机53和控制器55电连接,可以互相传输电信号。只要伺服电机53不转动,螺杆52就不会转动,由于螺纹连接的自锁性,冲孔装置的位置自动固定。使用者通过位移传感器54确定工件架2的位置,一旦位移传感器54测的工件架2的位置变化,就会向控制器55发出信号,开启伺服电机53驱动同步轴51转动,通过锥齿轮啮合使得螺杆52旋转,工件架2的位置改变。待抵达指定位置,位移传感器54再次向工件架2发出信号,关闭伺服电机53,固定工件架2的位置。从而实现该成型机加工柔性化,自动化。Referring to FIG. 3 , in order to avoid the cumbersome adjustment of the punching device by manpower, a servo motor 53 is fixed at one end of the synchronizing
具体实施过程:使用者将浸润过润滑油的磨砂海绵23放置在模板22底面并旋转卡扣24固定,再通过驱动机构改变冲孔装置的位置,将工件放置在工件架2上,使得工件位于定位栓3之间且位于定位头31之下,再根据工件的厚度旋转压紧杆4,使得压块41与工件之间的间隙极小,保证定位栓3限制工件的水平位移,压块41限制工件的竖直位移和旋转,再通过液压缸25驱动冲头21朝向工件和模板22位移,在冲头21冲压的过程中与磨砂海绵23抵接,经由磨砂海绵23的润滑和研磨之后回复初始位置,保证冲头21刃口的锋利程度,保证冲孔位置准确,冲孔毛刺少,工件加工质量高。The specific implementation process: the user places the
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (8)
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| CN201920232426.8U CN209902030U (en) | 2019-02-22 | 2019-02-22 | Punching device of forming machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114505405A (en) * | 2022-02-06 | 2022-05-17 | 晟通科技集团有限公司 | Punching equipment |
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| CN114505405A (en) * | 2022-02-06 | 2022-05-17 | 晟通科技集团有限公司 | Punching equipment |
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