CN209892730U - Torque converter oil cooling device - Google Patents
Torque converter oil cooling device Download PDFInfo
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- CN209892730U CN209892730U CN201920395702.2U CN201920395702U CN209892730U CN 209892730 U CN209892730 U CN 209892730U CN 201920395702 U CN201920395702 U CN 201920395702U CN 209892730 U CN209892730 U CN 209892730U
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Abstract
Description
技术领域technical field
本实用新型涉及整车零部件领域,具体的说,涉及一种变矩器油降温装置。The utility model relates to the field of complete vehicle parts, in particular to a torque converter oil cooling device.
背景技术Background technique
液力变矩器是安装在发动机和变速器之间,以液压油为工作介质,起传递转矩、变矩、变速及离合的作用。有些装载机因为变矩器油散热器散热效率和散热面积等原因,导致装载机在持续铲装工作时液力变矩器的油温较高,对变矩器的使用寿命和最佳效率的发挥产生消极影响。存在以下问题:The hydraulic torque converter is installed between the engine and the transmission, and uses hydraulic oil as the working medium to transmit torque, torque change, speed change and clutch. For some loaders, due to the heat dissipation efficiency and heat dissipation area of the torque converter oil radiator, the oil temperature of the torque converter is higher when the loader continues to shovel, which affects the service life and optimal efficiency of the torque converter. exert a negative impact. The following problems exist:
(1)若变矩器油散热器面积小或油散热器的质量差导致的散热效率低,那么会使变矩器油温度高于最佳使用温度区间。(1) If the area of the torque converter oil radiator is small or the quality of the oil radiator is poor and the heat dissipation efficiency is low, the temperature of the torque converter oil will be higher than the optimal operating temperature range.
(2)变矩器油散热器位于最前方,与冷却液散热器和中冷器并联布置,其温度高会导致流经冷却液散热器和中冷器的空气温度较高,这样冷却液散热器和中冷器的冷却能力下降,影响整车的使用。(2) The torque converter oil radiator is located at the front and is arranged in parallel with the coolant radiator and the intercooler. Its high temperature will lead to a higher temperature of the air flowing through the coolant radiator and the intercooler, so that the coolant dissipates heat. The cooling capacity of the cooler and the intercooler is reduced, which affects the use of the whole vehicle.
(3)目前装载机油散热器的面积较大,基本都遮挡住整个迎风面积,这样就会影响冷却液散热器和中冷器的散热效果。(3) At present, the oil radiator is loaded with a large area, which basically blocks the entire windward area, which will affect the cooling effect of the coolant radiator and the intercooler.
实用新型内容Utility model content
针对上述不足,本实用新型所要解决的技术问题是:提供一种变矩器油降温装置,以防止变矩器油温过高。In view of the above deficiencies, the technical problem to be solved by the present invention is to provide a torque converter oil cooling device to prevent the torque converter oil temperature from being too high.
为解决上述技术问题,本实用新型的技术方案是:For solving the above-mentioned technical problems, the technical scheme of the present utility model is:
一种变矩器油降温装置,包括:连接于发动机与冷却液散热器之间的发动机出液管和发动机回液管,连接于变矩器与变矩器油散热器之间的变矩器出油管和变矩器回油管,所述变矩器出油管上设有第一单向阀,所述变矩器出油管并联有油换热管,所述油换热管上设有第二单向阀,所述油换热管贯穿降油温装置,所述降油温装置设置于所述发动机回液管上并且与所述发动机回液管相连通,沿变矩器油的流动方向,所述第二单向阀位于所述降油温装置的上游。A torque converter oil cooling device, comprising: an engine liquid outlet pipe and an engine liquid return pipe connected between an engine and a coolant radiator, and a torque converter connected between the torque converter and the torque converter oil radiator The oil outlet pipe and the torque converter oil return pipe, the torque converter oil outlet pipe is provided with a first one-way valve, the torque converter oil outlet pipe is connected in parallel with an oil heat exchange pipe, and the oil heat exchange pipe is provided with a second one-way valve One-way valve, the oil heat exchange pipe runs through the oil temperature reduction device, and the oil temperature reduction device is arranged on the engine liquid return pipe and communicated with the engine liquid return pipe, along the flow direction of the torque converter oil , the second one-way valve is located upstream of the oil temperature reduction device.
优选地,所述降油温装置包括散热壳体,所述油换热管穿过所述散热壳体。Preferably, the oil temperature reduction device includes a heat dissipation casing, and the oil heat exchange pipe passes through the heat dissipation casing.
优选地,所述散热壳体为金属壳体,所述油换热管为金属管。Preferably, the heat dissipation shell is a metal shell, and the oil heat exchange tube is a metal tube.
优选地,所述油换热管上还设有第三单向阀,沿变矩器油的流动方向,所述第三单向阀位于所述降油温装置的下游。Preferably, the oil heat exchange tube is further provided with a third one-way valve, and along the flow direction of the torque converter oil, the third one-way valve is located downstream of the oil temperature reduction device.
优选地,所述第一单向阀、所述第二单向阀和所述第三单向阀均为电磁阀,所述第一单向阀、所述第二单向阀和所述第三单向阀分别与控制器电连接;Preferably, the first check valve, the second check valve and the third check valve are all solenoid valves, and the first check valve, the second check valve and the third check valve are all solenoid valves. The three one-way valves are respectively electrically connected to the controller;
所述发动机与所述发动机出液管相连接处设有冷却液温度传感器,所述变矩器出油管和所述变矩器相连接的一端设有变矩器油温度传感器;A coolant temperature sensor is provided at the connection between the engine and the engine liquid outlet pipe, and a torque converter oil temperature sensor is provided at the end of the torque converter oil outlet pipe connected with the torque converter;
所述冷却液温度传感器和所述变矩器油温度传感器分别与所述发动机的ECU电连接,所述发动机的ECU与所述控制器电连接。The coolant temperature sensor and the torque converter oil temperature sensor are respectively electrically connected to the ECU of the engine, and the ECU of the engine is electrically connected to the controller.
采用了上述技术方案后,本实用新型的有益效果是:After adopting the above-mentioned technical scheme, the beneficial effects of the present utility model are:
(1)正常工作时,第一单向阀打开,第二单向阀关闭,发动机冷却液由冷却液散热器冷却,变矩器油由变矩器油散热器冷却,当油温高压设定值时,第一单向阀关闭,第二单向阀打开,利用发动机回液管中温度较低的冷却液给变矩器油降温,降低变矩器油的温度,解决了变矩器油温的高的问题;(1) During normal operation, the first one-way valve is opened, the second one-way valve is closed, the engine coolant is cooled by the coolant radiator, and the torque converter oil is cooled by the torque converter oil radiator. When the oil temperature and high pressure are set The first check valve is closed, the second check valve is opened, and the lower temperature coolant in the engine return pipe is used to cool down the torque converter oil, reduce the temperature of the torque converter oil, and solve the problem of the torque converter oil. the problem of high temperature;
(2)可适当减小变矩器油散的面积,使发动机散热器的散热性能更好;(2) The area of the torque converter oil dissipation can be appropriately reduced to make the heat dissipation performance of the engine radiator better;
(3)冬季使用时可以用温度高的变矩器油给冷却液加热,减少了发动机的热车时间,使发动机快速到达最佳工作温度;(3) When used in winter, the high-temperature torque converter oil can be used to heat the coolant, which reduces the warm-up time of the engine and enables the engine to quickly reach the optimal working temperature;
(4)降油温装置由金属材质制成,可使冷却液的散热性更好,夏季使用时,由于油和冷却液的温差相对冬季小,基本能抵消冷却液吸收的热量,对冷却液系统的热量影响基本不大;如果变矩器油不流入降油温装置,则可以降低冷却液的温度,降低发动机冷却液温度高的风险。(4) The oil temperature reduction device is made of metal material, which can make the cooling liquid have better heat dissipation. When used in summer, because the temperature difference between the oil and the cooling liquid is smaller than that in winter, it can basically offset the heat absorbed by the cooling liquid. The thermal effect of the system is minimal; if the torque converter oil does not flow into the oil temperature reduction device, the coolant temperature can be reduced, reducing the risk of high engine coolant temperature.
附图说明Description of drawings
图1是本实用新型变矩器油降温装置的工作原理图;Fig. 1 is the working principle diagram of the torque converter oil cooling device of the present utility model;
图2是本实用新型变矩器油降温装置的控制原理图;Fig. 2 is the control principle diagram of the torque converter oil cooling device of the present invention;
图中:1-变矩器油温度传感器;2-冷却液温度传感器;3-第一单向阀;4-第二单向阀;5-第三单向阀;6-发动机出液管;7-发动机回液管;8-变矩器出油管;9-变矩器回油管;10-油换热管;11-散热壳体。In the figure: 1-torque converter oil temperature sensor; 2-coolant temperature sensor; 3-first one-way valve; 4-second one-way valve; 5-third one-way valve; 6-engine liquid outlet pipe; 7- Engine liquid return pipe; 8- Torque converter oil outlet pipe; 9- Torque converter oil return pipe; 10- Oil heat exchange pipe; 11- Heat dissipation shell.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,且不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
图1中,实线箭头表示变矩器油的流动方向,虚线箭头表示冷却液的流动方向。In FIG. 1 , the solid line arrows indicate the flow direction of the torque converter oil, and the broken line arrows indicate the flow direction of the coolant.
如图1所示,一种变矩器油降温装置,连接于发动机与冷却液散热器之间的发动机出液管6和发动机回液管7,连接于发动机与变矩器油散热器之间的变矩器出油管8和变矩器回油管9,变矩器出油管8上设有第一单向阀3,变矩器出油管8并联有金属材质的油换热管10,油换热管10的换热部外包覆有散热壳体11,散热壳体11设置于发动机回液管7上并与发动机回液管7相连通,油换热管10上设有第二单向阀4和第三单向阀5,沿变矩器油的流动方向,第二单向阀4位于换热部的上游,第三单向阀5位于换热部的下游。As shown in Figure 1, a torque converter oil cooling device is connected to the engine liquid outlet pipe 6 and the engine
如图2所示,第一单向阀3、第二单向阀4和第三单向阀5均为电磁阀,第一单向阀3、第二单向阀4和第三单向阀5分别与控制器电连接;As shown in FIG. 2 , the first one-
发动机与发动机出液管6相连接处设有冷却液温度传感器2,冷却液温度传感器2为发动机自带,变矩器出油管8和变矩器相连接的一端设有变矩器油温度传感器1;A
冷却液温度传感器2和变矩器油温度传感器1分别与发动机的ECU电连接,发动机的ECU与控制器电连接,控制器可选为可编程控制器PLC、单片机等。The
正常工作时,第一单向阀3常开,第二单向阀4和第三单向阀5常闭,变矩器油温度传感器1实时检测变矩器的出油温度,冷却液温度传感器2实时检测发动机冷却液的出液温度,并将检测的温度反馈给发动机ECU;当变矩器油温高于设定温度时,ECU给控制器发出指令,控制器给单向阀发出指令,关闭第一单向阀3,打开第二单向阀4和第三单向阀5,变矩器油经油换热管10进入变矩器油散热器,经过油换热管10时,由于发动机冷却液温度低于变矩器油温度,发动机冷却液冷却变矩器油,变矩器油温度降低,以解决变矩器油温的高的问题,并且可以在某些整车上适当减少变矩器油散热器的面积,增大迎风面积,提高冷却液散热器和中冷器的散热效果。During normal operation, the first one-
当夏季使用时,如果发动机冷却液温度高于设定值,则即使变矩器油温度高于设定值,第二单向阀4也不会开启,这样变矩器油的温度对发动机冷却液的温度不会产生影响,并且,利用了散热壳体11大的散热面积,有效降低了发动机冷却液的温度,降低发动机冷却液温度高的风险。When used in summer, if the engine coolant temperature is higher than the set value, the second check valve 4 will not be opened even if the torque converter oil temperature is higher than the set value, so that the temperature of the torque converter oil cools the engine The temperature of the fluid will not have an impact, and the large heat dissipation area of the
冬季使用时,利用温度较高的变矩器油给冷却液加热,减少发动机热车时间,使发动机快速达到最佳工作温度。When used in winter, the higher temperature torque converter oil is used to heat the coolant, which reduces the engine warm-up time and enables the engine to reach the optimum working temperature quickly.
以上所述为本实用新型最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换,也在本实用新型的保护范围之内。The above are examples of the best embodiments of the present invention, and the parts that are not described in detail are the common knowledge of those of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical inspiration of the present invention is also within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119594170A (en) * | 2024-11-21 | 2025-03-11 | 陕西法士特汽车传动集团有限责任公司 | Heat radiation system based on heavy-duty vehicle hydromechanical transmission |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119594170A (en) * | 2024-11-21 | 2025-03-11 | 陕西法士特汽车传动集团有限责任公司 | Heat radiation system based on heavy-duty vehicle hydromechanical transmission |
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