CN209887869U - Shield constructs construction cement mortar agitating unit - Google Patents
Shield constructs construction cement mortar agitating unit Download PDFInfo
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- CN209887869U CN209887869U CN201822185341.7U CN201822185341U CN209887869U CN 209887869 U CN209887869 U CN 209887869U CN 201822185341 U CN201822185341 U CN 201822185341U CN 209887869 U CN209887869 U CN 209887869U
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- 239000011083 cement mortar Substances 0.000 title claims abstract description 34
- 238000010276 construction Methods 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 238000002156 mixing Methods 0.000 claims abstract description 38
- 238000003823 mortar mixing Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims description 11
- 239000002893 slag Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000009412 basement excavation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本实用新型提供了一种盾构施工水泥砂浆搅拌装置,包括搅拌箱;所述搅拌箱顶部中部壁中连接固定有进料管;所述进料管下方设有筛板;所述筛板下方设有搅拌轴;所述搅拌轴外侧表壁上连接固定有若干个搅拌杆;搅拌箱的底部中部外表壁上连接固定有固定杆;所述固定杆下侧末端连接固定有连接框;所述连接框上下两部内侧壁上分别连接固定有齿牙,且其内侧中部设有不完全齿轮;所述不完全齿轮连接固定在连接轴上;所述连接轴后侧接有第一电机;所述第一电机通过螺栓固定安装在底箱的后侧内壁上;本实用新型结构设计合理,操作方便,可有效的提高对水泥砂浆的混合效果,具有较强的实用性。
The utility model provides a cement mortar mixing device for shield construction, comprising a mixing box; a feeding pipe is connected and fixed in the middle wall of the top of the mixing box; a sieve plate is arranged below the feeding pipe; A stirring shaft is provided; several stirring rods are connected and fixed on the outer surface wall of the stirring shaft; a fixing rod is connected and fixed on the outer wall of the bottom middle part of the stirring box; the lower end of the fixing rod is connected and fixed with a connecting frame; Teeth are connected and fixed on the upper and lower inner side walls of the connecting frame respectively, and an incomplete gear is arranged in the middle part of the inner side; the incomplete gear is connected and fixed on the connecting shaft; the rear side of the connecting shaft is connected with a first motor; The first motor is fixedly installed on the rear inner wall of the bottom box by bolts; the utility model has reasonable structural design, convenient operation, can effectively improve the mixing effect of cement mortar, and has strong practicability.
Description
技术领域technical field
本实用新型涉及盾构施工设备,具体是一种盾构施工水泥砂浆搅拌装置。The utility model relates to shield construction equipment, in particular to a cement mortar mixing device for shield construction.
背景技术Background technique
盾构法是暗挖法施工中的一种全机械化施工方法。它是将盾构机械在地中推进,通过盾构外壳和管片支承四周围岩防止发生往隧道内的坍塌。同时在开挖面前方用切削装置进行土体开挖,通过出土机械运出洞外,靠千斤顶在后部加压顶进,并拼装预制混凝土管片,形成隧道结构的一种机械化施工方法。The shield method is a fully mechanized construction method in the underground excavation method. It pushes the shield machine into the ground, and supports the surrounding rock through the shield shell and segment to prevent collapse into the tunnel. At the same time, the soil is excavated with a cutting device in front of the excavation front, and is transported out of the hole by the excavation machine, and is pushed in by the jack at the rear, and the precast concrete segments are assembled to form a mechanized construction method of the tunnel structure.
在盾构施工过程中,需要对水泥砂浆进行搅拌混合,但是在搅拌时,由于物料在混合前容易凝结,或含有颗粒较大的杂质,容易造成装置堵塞,影响使用,且在搅拌过程中,一般装置是采用搅拌杆对混合物进行搅拌,结构简单,搅拌不均匀,导致搅拌效果较差。In the shield construction process, the cement mortar needs to be stirred and mixed, but during stirring, because the material is easy to coagulate before mixing, or contains impurities with large particles, it is easy to cause the device to block and affect the use. The general device uses a stirring rod to stir the mixture, which has a simple structure and uneven stirring, resulting in poor stirring effect.
实用新型内容Utility model content
本实用新型的目的在于提供一种盾构施工水泥砂浆搅拌装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a cement mortar mixing device for shield construction, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种盾构施工水泥砂浆搅拌装置,包括搅拌箱;所述搅拌箱顶部中部壁中连接固定有进料管;所述进料管下方设有筛板;所述筛板下方设有搅拌轴;所述搅拌轴外侧表壁上连接固定有若干个搅拌杆,且其下端通过连接轴承与隔板转动连接;所述隔板横向连接固定在搅拌箱的下部内侧壁上,且其右侧末端设有出料管;所述出料管连接固定在搅拌箱的右侧下部壁中;搅拌轴下端接有第二电机;所述第二电机通过螺栓固定安装在搅拌箱的底部内侧壁上,设在隔板下方;搅拌箱的底部中部外表壁上连接固定有固定杆;所述固定杆滑动连接在移动槽中;所述移动槽开设在底箱的顶部中部壁中;固定杆下侧末端连接固定有连接框;所述连接框上下两部内侧壁上分别连接固定有齿牙,且其内侧中部设有不完全齿轮;所述不完全齿轮连接固定在连接轴上;所述连接轴后侧接有第一电机;所述第一电机通过螺栓固定安装在底箱的后侧内壁上。A cement mortar mixing device for shield construction, comprising a mixing box; a feeding pipe is connected and fixed in the middle wall of the top of the mixing box; a sieve plate is arranged below the feeding pipe; a stirring shaft is arranged below the sieve plate; Several stirring rods are connected and fixed on the outer surface wall of the stirring shaft, and the lower end thereof is rotatably connected with the partition plate through the connecting bearing; the partition plate is laterally connected and fixed on the lower inner side wall of the stirring box, and its right end is provided with There is a discharge pipe; the discharge pipe is connected and fixed in the lower wall of the right side of the stirring box; the lower end of the stirring shaft is connected with a second motor; Below the partition; the bottom middle outer wall of the mixing box is connected and fixed with a fixed rod; the fixed rod is slidably connected in the moving groove; the moving groove is opened in the top middle wall of the bottom box; the lower end of the fixed rod is connected a connecting frame is fixed; teeth are connected and fixed on the upper and lower inner side walls of the connecting frame respectively, and an incomplete gear is arranged in the middle of the inner side; the incomplete gear is connected and fixed on the connecting shaft; the rear side of the connecting shaft A first motor is connected; the first motor is fixedly mounted on the rear inner wall of the bottom box by means of bolts.
作为本实用新型进一步的方案:所述筛板横向连接固定在搅拌箱的内侧壁上,中部横向设置,其左右两侧向下方倾斜,且其壁中镶嵌固定有筛网,且其左右两端分别设有排渣管;所述排渣管设有两个,分别连接固定在搅拌箱的左右两侧内壁上。As a further scheme of the present invention: the sieve plate is laterally connected and fixed on the inner side wall of the mixing box, the middle part is laterally arranged, the left and right sides thereof are inclined downward, and the screen is inlaid and fixed in the wall, and the left and right ends of the sieve plate are inlaid and fixed. The slag discharge pipes are respectively provided; the slag discharge pipes are provided with two, which are respectively connected and fixed on the inner walls of the left and right sides of the mixing box.
作为本实用新型进一步的方案:所述搅拌箱的底部左右两侧外表壁上分别设有一组第一活动块;所述第一活动块设有两组,每组两个,滑动套在第一导向杆上。As a further solution of the present invention: the bottom left and right outer walls of the mixing box are respectively provided with a group of first movable blocks; the first movable blocks are provided with two groups, two in each group, and the sliding sleeves are on the first movable blocks. on the guide rod.
作为本实用新型进一步的方案:所述第一导向杆横向设在第一滑槽中;所述第一滑槽设有两组,每组两个,分别开设在底箱的顶部左右两部壁中;所述底箱设在搅拌箱的下侧。As a further solution of the present invention: the first guide rod is laterally arranged in the first chute; the first chute is provided with two groups, two in each group, which are respectively opened on the left and right walls of the top of the bottom box The bottom box is arranged on the lower side of the stirring box.
作为本实用新型进一步的方案:所述连接框设在底箱内部,呈口字型,其下部左右两部外表壁上分别设有一组连接杆;所述连接杆设有两组,每组两个,其下侧末端连接固定有第二活动块;所述第二活动块滑动套在第二导向杆上。As a further scheme of the present utility model: the connecting frame is arranged inside the bottom box and is in the shape of a mouth, and a group of connecting rods are respectively provided on the left and right outer walls of the lower part; the connecting rods are provided with two groups, each group of two A second movable block is connected and fixed at the lower end of the second movable block; the second movable block is slidably sleeved on the second guide rod.
作为本实用新型再进一步的方案:所述第二导向杆横向设在第二滑槽中;所述第二滑槽设有两组,每组两个,分别开设在底箱的底部左右两部内壁上。As a further solution of the present invention: the second guide rod is laterally arranged in the second chute; the second chute is provided with two groups, two in each group, which are respectively set on the left and right parts of the bottom of the bottom box. on the inner wall.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型通过设置第一电机、不完全齿轮、连接框、固定杆和筛网,在将水泥砂浆输入到搅拌箱后,可对水泥砂浆进行筛选,将凝结在一起或大颗粒的杂质进行过滤,避免杂质堵塞后续装置,同时在通过搅拌杆对水泥砂浆进行搅拌时,可对搅拌箱左右筛动,使水泥砂浆混合均匀,提高搅拌效果;通过设置第一活动块和第一导向杆,可使搅拌箱与底箱滑动连接,避免搅拌箱在左右筛动时连接不稳定,提高装置的稳定性;通过设置连接杆、第二活动块和第二导向杆,可使连接框只可左右移动,同时限制连接框左右移动的距离;本实用新型结构设计合理,操作方便,可有效的提高对水泥砂浆的混合效果,具有较强的实用性。By setting the first motor, the incomplete gear, the connecting frame, the fixing rod and the screen, the utility model can screen the cement mortar and filter the condensed or large particles after the cement mortar is input into the mixing box. , to prevent impurities from clogging the follow-up device, and at the same time when the cement mortar is stirred by the stirring rod, the mixing box can be sifted left and right to make the cement mortar mix evenly and improve the stirring effect; by setting the first movable block and the first guide rod, it can be The mixing box and the bottom box are slidably connected to avoid unstable connection when the mixing box is sifted left and right, and improve the stability of the device; by setting the connecting rod, the second movable block and the second guide rod, the connecting frame can only move left and right At the same time, the distance of the left and right movement of the connecting frame is limited; the utility model has reasonable structure design, convenient operation, can effectively improve the mixing effect of cement mortar, and has strong practicability.
附图说明Description of drawings
图1为一种盾构施工水泥砂浆搅拌装置的结构示意图。Figure 1 is a schematic structural diagram of a cement mortar mixing device for shield construction.
图2为一种盾构施工水泥砂浆搅拌装置中第一电机传动右视图的结构示意图。FIG. 2 is a schematic structural diagram of the right side view of the first motor drive in a cement mortar mixing device for shield construction.
图3为一种盾构施工水泥砂浆搅拌装置中搅拌箱的结构示意图。FIG. 3 is a schematic structural diagram of a mixing box in a cement mortar mixing device for shield construction.
图中:1-底箱,2-连接框,3-不完全齿轮,4-连接轴,5-第一滑槽,6-第一导向杆,7-第一活动块,8-排渣管,9-搅拌箱,10-进料管,11-移动槽,12-固定杆,13-出料管,14-连接杆,15-第二活动块,16-第二滑槽,17-第二导向杆,18-第一电机,19-筛板,20-筛网,21-搅拌杆,22-搅拌轴,23-第二电机,24-连接轴承,25-隔板。In the picture: 1-bottom box, 2-connecting frame, 3-incomplete gear, 4-connecting shaft, 5-first chute, 6-first guide rod, 7-first movable block, 8-slag discharge pipe , 9-mixing box, 10-feeding pipe, 11-moving tank, 12-fixed rod, 13-discharging pipe, 14-connecting rod, 15-second movable block, 16-second chute, 17-first Two guide rods, 18-first motor, 19-screen plate, 20-screen, 21-stirring rod, 22-stirring shaft, 23-second motor, 24-connecting bearing, 25-partition.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
请参阅图1-3,一种盾构施工水泥砂浆搅拌装置,包括搅拌箱9;所述搅拌箱9为装置上的其他部件提供支撑和安装空间,其顶部中部壁中连接固定有进料管10;所述进料管10可用管盖进行密封,用于向搅拌箱9中投入水泥砂浆,其下方设有筛板19;所述筛板19横向连接固定在搅拌箱9的内侧壁上,中部横向设置,其左右两侧向下方倾斜,且其壁中镶嵌固定有筛网20,可对水泥砂浆进行筛选,且其左右两端分别设有排渣管8;所述排渣管8设有两个,分别连接固定在搅拌箱9的左右两侧内壁上,可将筛选出的废渣排出;筛板19下方设有搅拌轴22;所述搅拌轴22外侧表壁上连接固定有若干个搅拌杆21,且其下端通过连接轴承24与隔板25转动连接;所述隔板25横向连接固定在搅拌箱9的下部内侧壁上,将搅拌箱9分为上下不同空间,避免水泥砂浆进入下方空间中,且其右侧末端设有出料管13;所述出料管13连接固定在搅拌箱9的右侧下部壁中,可将混合好的水泥砂浆排出;搅拌轴22下端接有第二电机23;所述第二电机23通过螺栓固定安装在搅拌箱9的底部内侧壁上,设在隔板25下方,工作时可带动搅拌杆21对水泥砂浆进行搅拌混合;搅拌箱9的底部左右两侧外表壁上分别设有一组第一活动块7;所述第一活动块7设有两组,每组两个,滑动套在第一导向杆6上;所述第一导向杆6横向设在第一滑槽5中;所述第一滑槽5设有两组,每组两个,分别开设在底箱1的顶部左右两部壁中;所述底箱1设在搅拌箱9的下侧,通过第一活动块7和第一导向杆6与搅拌箱9滑动连接,为装置上的其他部件提供支撑和安装空间;搅拌箱9的底部中部外表壁上连接固定有固定杆12;所述固定杆12滑动连接在移动槽11中;所述移动槽11开设在底箱1的顶部中部壁中,便于固定杆12左右移动;固定杆12下侧末端连接固定有连接框2;所述连接框2设在底箱1内部,呈口字型,其下部左右两部外表壁上分别设有一组连接杆14;所述连接杆14设有两组,每组两个,其下侧末端连接固定有第二活动块15;所述第二活动块15滑动套在第二导向杆17上;所述第二导向杆17横向设在第二滑槽16中;所述第二滑槽16设有两组,每组两个,分别开设在底箱1的底部左右两部内壁上,便于连接框2左右移动,同时限制连接框2左右移动的距离;连接框2上下两部内侧壁上分别连接固定有齿牙,且其内侧中部设有不完全齿轮3;所述不完全齿轮3连接固定在连接轴4上;所述连接轴4后侧接有第一电机18;所述第一电机18通过螺栓固定安装在底箱1的后侧内壁上,工作时可带动不完全齿轮3逆时针转动,当转动到与连接框2上部内壁上的齿牙啮合时,可带动连接框2向左移动,当转动到与连接框2下部内壁上的齿牙啮合时,可带动连接框2向右移动,从而带动连接框2左右重复移动,进而带动搅拌箱9左右筛动,使筛网20对水泥砂浆进行筛选,避免水泥砂浆中颗粒较大的杂质堵塞后续装置,同时在对水泥砂浆进行搅拌时,提高搅拌效果。Please refer to Figures 1-3, a cement mortar mixing device for shield construction, including a mixing box 9; the mixing box 9 provides support and installation space for other components on the device, and a feeding pipe is connected and fixed in the top middle wall of the mixing box 9 10; The
本实用新型的工作原理是:将水泥砂浆由进料管10输入到搅拌箱9中,然后启动第一电机18带动不完全齿轮3逆时针转动,当转动到与连接框2上部内壁上的齿牙啮合时,可带动连接框2向左移动,当转动到与连接框2下部内壁上的齿牙啮合时,可带动连接框2向右移动,从而带动连接框2左右重复移动,进而带动搅拌箱9左右筛动,使筛网20对水泥砂浆进行筛选,避免水泥砂浆中颗粒较大的杂质堵塞后续装置,筛选后的大颗粒杂质可经由排渣管8排出,然后启动第二电机23带动搅拌杆21转动对水泥砂浆进行搅拌混合,同时第一电机18带动搅拌箱9左右移动,提高混合效果。The working principle of the utility model is as follows: the cement mortar is input into the mixing box 9 from the
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred embodiments of the present patent have been described in detail above, but the present patent is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, the present invention can also be made without departing from the purpose of the present patent. Various changes.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823390A (en) * | 2020-07-13 | 2020-10-27 | 滕治富 | Concrete mixing tank |
| CN116985267A (en) * | 2022-04-24 | 2023-11-03 | 江苏铭丰建材科技有限公司 | Aggregate proportioning device and method for mortar processing |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823390A (en) * | 2020-07-13 | 2020-10-27 | 滕治富 | Concrete mixing tank |
| CN116985267A (en) * | 2022-04-24 | 2023-11-03 | 江苏铭丰建材科技有限公司 | Aggregate proportioning device and method for mortar processing |
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