CN209887396U - Flat grinder with dust collector - Google Patents
Flat grinder with dust collector Download PDFInfo
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- CN209887396U CN209887396U CN201920300774.4U CN201920300774U CN209887396U CN 209887396 U CN209887396 U CN 209887396U CN 201920300774 U CN201920300774 U CN 201920300774U CN 209887396 U CN209887396 U CN 209887396U
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Abstract
Description
技术领域technical field
本实用新型涉及磨床技术领域,特别涉及一种带有除尘装置的平板磨床。The utility model relates to the technical field of grinding machines, in particular to a flat-plate grinding machine with a dust removal device.
背景技术Background technique
平面磨床是磨床的一种,主要采用砂轮旋转研磨工件以使其可达到要求的平整度,包括机架,机架上设置有工作台,工作台沿水平方向设置,机架上位于工作台上方设置有砂轮。在对工件进行加工时,将工件放置于加工台上,砂轮与工件上表面抵接并原地转动,通过加工台左右移动对工件的平整度进行打磨。Surface grinder is a kind of grinding machine, which mainly uses grinding wheel to rotate and grind the workpiece so that it can achieve the required flatness, including a frame. The frame is provided with a workbench. A grinding wheel is provided. When the workpiece is processed, the workpiece is placed on the processing table, the grinding wheel is in contact with the upper surface of the workpiece and rotated in place, and the flatness of the workpiece is ground by moving the processing table left and right.
现有公告号为CN206732716U的中国专利公开了一种蜂鸣片加工用的平面磨床机,包括平面磨床机本体,平面磨床机本体的底端设置有马蹄形底座,平面磨床机本体的外部设置有防震垫,防震垫的顶部设置有凹槽,凹槽内固定设置有工作台,工作台的顶部设置有砂轮,砂轮的外部设置有磨头机构,磨头机构的一侧设置有连接杆,连接杆底端设置有调频电机,调频电机的底部设置有传动涡轮,传动涡轮的一侧设置有蜗杆,调频电机的一侧设置有调频器,平面磨床机本体的一侧设置有连接线,连接线的一侧设置有卧式冷凝器。The Chinese patent with the existing publication number CN206732716U discloses a surface grinder for processing buzzer chips, including a surface grinder body, the bottom end of the surface grinder body is provided with a horseshoe-shaped base, and the exterior of the surface grinder body is provided with an anti-vibration The top of the anti-vibration pad is provided with a groove, a worktable is fixed in the groove, a grinding wheel is provided on the top of the worktable, a grinding head mechanism is provided on the outside of the grinding wheel, and a connecting rod is provided on one side of the grinding head mechanism. The bottom end is provided with a frequency modulation motor, the bottom of the frequency modulation motor is provided with a transmission turbine, one side of the transmission turbine is provided with a worm, one side of the frequency modulation motor is provided with a frequency regulator, and one side of the surface grinder body is provided with a connecting line, One side is provided with a horizontal condenser.
上述现有技术中存在以下缺陷:由于平面磨床用于对工件的平整度进行修整,工作台上位于工件一侧会附着一定量的打磨下来的粉尘,需要人为在加工结束后砂轮抬起后对工作台上附着的粉尘颗粒进行清理,增加工作人员的工作负担,此问题亟待解决。There are the following defects in the above-mentioned prior art: because the surface grinder is used for trimming the flatness of the workpiece, a certain amount of grinding dust will be attached to the workbench on the side of the workpiece, and it is necessary to manually lift the grinding wheel after the processing is completed. The dust particles attached to the workbench are cleaned up, which increases the workload of the staff, and this problem needs to be solved urgently.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种带有除尘装置的平板磨床,具有在工件打磨完毕、砂轮抬起后自动对工作台表面附着的粉尘进行清理,减轻工作人员的工作负担的作用。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a flat-plate grinder with a dust-removing device, which can automatically clean up the dust attached to the surface of the worktable after the workpiece is polished and the grinding wheel is lifted, so as to reduce the stress of the staff. The role of work load.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种带有除尘装置的平板磨床,包括机架,机架上连接有工作台,机架上位于工作台上方设置有砂轮,砂轮的设置方向与工作台垂直,所述机架上连接有罩体,所述工作台设置在罩体内部,并且工作台与罩体固定连接,所述罩体远离机架的一侧设置有驱动组件,所述驱动组件上连接有清理刷,所述清理刷的刷毛与工作台表面抵接,所述清理刷通过驱动组件驱动沿工作台长度方向运动。A flat grinder with a dust removal device, comprising a frame, a worktable is connected to the frame, a grinding wheel is arranged above the worktable on the frame, the setting direction of the grinding wheel is perpendicular to the worktable, and a cover is connected to the frame The worktable is arranged inside the cover body, and the worktable is fixedly connected with the cover body. A drive assembly is provided on the side of the cover body away from the frame, and a cleaning brush is connected to the drive assembly. The cleaning brush The bristles of the brush are in contact with the surface of the worktable, and the cleaning brush is driven by the drive assembly to move along the length of the worktable.
通过采用上述技术方案,工件打磨完毕后产生一定量的粉末,此时打开驱动组件,驱动组件带动清理刷沿工作台长度方向转动,由于清理刷的刷毛与工作台上表面抵接,故当清理刷沿工作台长度方向运动时,可将吸附在工作台上较为牢固的粉尘一同清理至工作台一侧,减轻工作人员的工作负担。By adopting the above technical solution, a certain amount of powder is generated after the workpiece is polished. At this time, the drive assembly is opened, and the drive assembly drives the cleaning brush to rotate along the length of the worktable. Since the bristles of the cleaning brush are in contact with the upper surface of the worktable, the When the brush moves along the length of the workbench, the dust that is adsorbed on the workbench can be cleaned to the side of the workbench together, reducing the workload of the staff.
本实用新型进一步设置为:所述驱动组件包括电机、主动齿轮、从动齿轮以及链条,所述主动齿轮和从动齿轮沿同一水平直线方向连接在罩体侧壁上,所述链条连接在主动齿轮和从动齿轮之间,并与主动齿轮和从动齿轮均啮合,所述电机固定在罩体侧壁的另一侧,并且所述电机的转子穿过罩体侧壁与主动齿轮同轴固定,所述清理刷与链条上方相连。The utility model is further configured as follows: the drive assembly includes a motor, a driving gear, a driven gear and a chain, the driving gear and the driven gear are connected to the side wall of the cover along the same horizontal straight direction, and the chain is connected to the driving Between the gear and the driven gear, and meshing with both the driving gear and the driven gear, the motor is fixed on the other side of the side wall of the cover body, and the rotor of the motor passes through the side wall of the cover body and is coaxial with the driving gear Fixed, the cleaning brush is connected to the top of the chain.
通过采用上述技术方案,启动电机,电机带动主动齿轮转动,与主动齿轮啮合的链条带动从动齿轮一同转动,此时清理刷即可沿工作台的长度方向对工作台的上表面进行清理。By adopting the above technical solution, the motor is started, the motor drives the driving gear to rotate, and the chain meshing with the driving gear drives the driven gear to rotate together. At this time, the cleaning brush can clean the upper surface of the table along the length direction of the table.
本实用新型进一步设置为:所述罩体远离主动齿轮的一侧沿其长度方向连接有导轨,所述清理刷远离链条的一侧连接有导向环,所述导轨嵌设在导向环内,并且导向环与导轨之间为滑移连接。The utility model is further provided as follows: a side of the cover body away from the driving gear is connected with a guide rail along its length direction, a side of the cleaning brush away from the chain is connected with a guide ring, the guide rail is embedded in the guide ring, and There is a sliding connection between the guide ring and the guide rail.
通过采用上述技术方案,链条带动清理刷沿工作台长度方向运动时,由于清理刷的另一侧通过导向环和导轨滑移连接,使清理刷的运动过程更为稳定,同时使清理刷连接在罩体上的结构更为稳定。By adopting the above technical solution, when the chain drives the cleaning brush to move along the length direction of the worktable, since the other side of the cleaning brush is slidingly connected through the guide ring and the guide rail, the movement process of the cleaning brush is more stable, and the cleaning brush is connected at the same time. The structure on the cover body is more stable.
本实用新型进一步设置为:所述导轨朝上的一侧沿其长度方向开设有导向槽,所述导向环内嵌设有滚轮,所述导轨嵌设在导向槽内时,所述滚轮位于导向槽内。The utility model is further configured as follows: the upward side of the guide rail is provided with a guide groove along its length direction, the guide ring is embedded with a roller, and when the guide rail is embedded in the guide groove, the roller is located in the guide groove. in the slot.
通过采用上述技术方案,导向槽和滚轮的配合能够有效减小导向环与导轨之间的摩擦力,使导向环沿导轨运动的过程更为顺利,有助于清理刷两侧保持同步。By adopting the above technical solution, the cooperation between the guide groove and the roller can effectively reduce the friction force between the guide ring and the guide rail, so that the guide ring moves along the guide rail more smoothly, which helps to keep the two sides of the cleaning brush synchronized.
本实用新型进一步设置为:所述清理刷包括两个连杆和刷体,所述刷体连接在两个连杆之间,其中一个连杆固定连接在链条上,另一个连杆通过导向环与导轨相连,所述刷体与两个连杆为可拆卸连接。The utility model is further arranged as follows: the cleaning brush includes two connecting rods and a brush body, the brush body is connected between the two connecting rods, one connecting rod is fixedly connected to the chain, and the other connecting rod passes through the guide ring Connected with the guide rail, the brush body is detachably connected with the two connecting rods.
通过采用上述技术方案,清理刷经过一段时间的使用后,刷毛会发生上翘或粉末堆积过多的情况,与连杆可拆卸的刷体便于对刷体进行更换,以便清理刷的长期使用。By adopting the above technical solution, after a period of use of the cleaning brush, the bristles will be upturned or the powder will accumulate too much.
本实用新型进一步设置为:所述连杆顶端开设有连接槽,所述刷体两侧一体成型有连接块,所述连接块嵌设在连接槽内,所述连接槽的槽壁上均匀设置有增摩凸起。The utility model is further provided as follows: the top of the connecting rod is provided with a connecting groove, the two sides of the brush body are integrally formed with connecting blocks, the connecting blocks are embedded in the connecting grooves, and the groove walls of the connecting grooves are evenly arranged on the groove walls. There are friction bumps.
通过采用上述技术方案,在对刷体进行拆卸更换时,稍加施力即可将旧刷体拆掉,将新刷体安装上来,增摩凸起的设置使连接块与连接槽的配合更为稳定。By adopting the above technical solution, when the brush body is disassembled and replaced, the old brush body can be dismantled with a little force, and the new brush body can be installed. for stability.
本实用新型进一步设置为:所述刷体的长度与工作台的宽度相等。The utility model is further set as follows: the length of the brush body is equal to the width of the working table.
通过采用上述技术方案,与工作台长度相等的刷体能够覆盖工作台的最大范围,清理效果较好。By adopting the above technical solution, the brush body with the same length as the workbench can cover the maximum range of the workbench, and the cleaning effect is better.
本实用新型进一步设置为:所述机架上位于砂轮一侧设置有集尘罩,所述集尘罩通过吸风管连接有鼓风机。The utility model is further provided as follows: a dust collecting hood is arranged on one side of the grinding wheel on the frame, and the dust collecting hood is connected with a blower through a suction pipe.
通过采用上述技术方案,粉尘经由刷体清理汇聚至一处后,鼓风机和集尘罩将粉尘由工作台上抽离,进一步减轻工作人员负担。By adopting the above technical solution, after the dust is cleaned and collected by the brush body, the blower and the dust collecting hood will extract the dust from the workbench, thus further reducing the burden on the staff.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1.通过驱动组件驱动沿工作台长度方向运动的清理刷的设置,能够对积累在工作台上的粉尘进行清理;1. The dust accumulated on the table can be cleaned by driving the cleaning brush that moves along the length of the table by the driving component;
2.通过设置在清理刷上的导向环以及设置在罩体另一侧的导轨,使清理刷的运动过程更为稳定;2. The movement process of the cleaning brush is made more stable by the guide ring arranged on the cleaning brush and the guide rail arranged on the other side of the cover body;
3.通过刷体与两个连杆可拆卸连接的设计,当刷体达到使用寿命后便于对其进行更换。3. Through the design of detachable connection between the brush body and the two connecting rods, it is easy to replace the brush body when it reaches its service life.
附图说明Description of drawings
图1是本实用新型中用于体现磨床整体的结构示意图;Fig. 1 is the structural representation used for embodying the whole grinding machine in the present utility model;
图2是本实用新型中用于体现工作台两侧结构的剖面示意图;Fig. 2 is the cross-sectional schematic diagram used to embody the structure on both sides of the workbench in the present invention;
图3是本实用新型中用于体现驱动组件和清理刷的结构示意图;Fig. 3 is the structural schematic diagram used to embody the drive assembly and the cleaning brush in the present invention;
图4是图3中A部放大图;Fig. 4 is the enlarged view of A part in Fig. 3;
图5是图3中B部放大图。FIG. 5 is an enlarged view of part B in FIG. 3 .
图中,1、机架;11、工作台;12、砂轮;13、罩体;2、驱动组件;21、电机;22、主动齿轮;23、从动齿轮;24、链条;3、导轨;31、导向槽;4、清理刷;41、连杆;411、导向环;412、滚轮;413、连接槽;414、增摩凸起;42、刷体;421、连接块;5、集尘罩;51、吸风管;52、鼓风机;6、磁力板。In the figure, 1, frame; 11, worktable; 12, grinding wheel; 13, cover body; 2, drive assembly; 21, motor; 22, driving gear; 23, driven gear; 24, chain; 3, guide rail; 31, guide groove; 4, cleaning brush; 41, connecting rod; 411, guide ring; 412, roller; 413, connecting groove; 414, friction bump; 42, brush body; 421, connecting block; 5, dust collection hood; 51, suction pipe; 52, blower; 6, magnetic plate.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
实施例:Example:
如图1所示,一种带有除尘装置的平板磨床,包括机架1,机架1上沿水平方向滑移连接有罩体13,罩体13内设置有工作台11,工作台11通过磁力板6吸附在罩体13上,并随罩体13一同左右滑移。机架1上位于工作台11上方连接有砂轮12,砂轮12的设置方向与工作台11垂直。机架1上位于砂轮12一侧固定连接有集尘罩5,集尘罩5通过吸风管51连接有鼓风机52。在对工件进行加工时,砂轮12朝向集尘罩5一侧转动,启动鼓风机52将大部分打磨所产生的粉尘由工作台11上抽离。As shown in FIG. 1, a flat grinder with a dust removal device includes a frame 1, and a
如图2和图3所示,罩体13长度方向的两侧壁之间连接有清理刷4,清理刷4的刷毛与工作台11的上表面抵接,清理刷4通过驱动组件2驱动沿工作台11长度方向运动并对集尘罩5和鼓风机52未抽离完全、仍附着在工作台11上的颗粒粉尘进行清理,驱动组件2设置在罩体13朝前一侧的侧壁内侧。驱动组件2包括电机21、主动齿轮22、从动齿轮23以及与主动齿轮22和从动齿轮23啮合的链条24,主动齿轮22和从动齿轮23分别转动连接在罩体13侧壁的内侧,电机21安装在罩体13同侧侧壁的外侧,并且电机21的转子穿过罩体13侧壁与主动齿轮22同轴固定,链条24连接在主动齿轮22和从动齿轮23之间。As shown in FIGS. 2 and 3 , a cleaning brush 4 is connected between the two side walls in the longitudinal direction of the
如图3和图4所示,罩体13靠后一侧的侧壁内侧沿其长度方向设置有导轨3,清理刷4由两个连杆41和刷体42组成,刷体42连接在两个连杆41之间,并且刷体42的长度与工作台11的宽度相等,其中一个连杆41通过焊接固定在链条24上方,另一个连杆41的底端固定连接有导向环411,导轨3嵌设在导向环411内。导轨3的上表面沿其长度方向开设有导向槽31,导向环411内嵌设有滚轮412,当导轨3位于导向环411内时,滚轮412嵌设在导向槽31内,并且滚轮412沿导向槽31长度方向转动。As shown in FIGS. 3 and 4 , the inner side of the side wall on the rear side of the
工件平整度打磨完毕后,砂轮12由工件上方抬起,启动电机21,电机21带动链条24和从动齿轮23转动,由于清理刷4一侧的连杆41固定在链条24上方,故清理刷4随链条24一同沿工作台11长度方向移动,由于清理刷4的刷毛与工作台11的上表面抵接,清理刷4在沿工作台11长度方向运动的过程中能够将吸附在工作台11上表面的粉尘清扫至一侧,同时由于导轨3的导向环411的设置,使清理刷4的运动过程更为稳定,滚轮412和导向槽31的设置有效减小导向环411与导轨3之间的摩擦力,使清理刷4两端的移动速度保持同步。当工件打磨完毕后,令罩体13滑移至其垂直于长度方向的一侧位于集尘罩5下方,启动电机21令清理刷4运动至集尘罩5下方,以便由清理刷4清扫出的粉尘通过鼓风机52抽离工作台11。鼓风机52难以抽离完全的粉尘通过清理刷4清扫并再次通过鼓风机52清除,有效减轻工作人员清理工作台11的工作负担。主动齿轮22和从动齿轮23分别设置在工作台11垂直于长度方向的左右两侧,导轨3的长度等于主动齿轮22和从动齿轮23之间的距离,当砂轮12对工件进行打磨时,清理刷4位于工作台11一侧,其刷毛不与工作台11上表面接触。After the flatness of the workpiece is polished, the grinding
如图5所示,两个连杆41的顶端均开设有连接槽413,连接槽413的槽壁上均匀固定有多个增摩凸起414,增摩凸起414为橡胶材质;刷体42朝下的一侧一体成型有连接块421,当刷体42设置在连杆41之间时,连接块421嵌合在连接槽413内。清理刷4的刷毛经过一段时间的使用后会发生粉尘附着以及刷毛受损卷起的情况,此时需要对刷体42进行更换,将旧刷体42的两端向上提即可将旧刷体42取下,与取下刷体42的过程相同,将新的刷体42安装在两个连杆41之间。增摩凸起414增加连接块421位于连接槽413内时的稳定性,使其不易发生移动。As shown in FIG. 5 , the top ends of the two connecting
上述实施例的实施原理为:需要对工作台11表面进行清扫时,令砂轮12抬起,使罩体13移动至工作台11端部位于集尘罩5下方,启动电机21,清理刷4沿工作台11长度方向运动,将附着在工作台11上的粉尘清理至集尘罩5下方,鼓风机52将粉尘由工作台11上清除,令电机21反转,清理刷4回到原位以供下一次的清理。The implementation principle of the above-mentioned embodiment is as follows: when the surface of the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading this specification, but as long as the utility model is used in the present invention All new types of claims are protected by the patent law.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920300774.4U CN209887396U (en) | 2019-03-09 | 2019-03-09 | Flat grinder with dust collector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920300774.4U CN209887396U (en) | 2019-03-09 | 2019-03-09 | Flat grinder with dust collector |
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| CN209887396U true CN209887396U (en) | 2020-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920300774.4U Expired - Fee Related CN209887396U (en) | 2019-03-09 | 2019-03-09 | Flat grinder with dust collector |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113492359A (en) * | 2021-09-07 | 2021-10-12 | 徐州振海工程机械有限公司 | Grinding machine equipment convenient for replacing grinding tool |
| CN114012528A (en) * | 2022-01-06 | 2022-02-08 | 江苏德鲁尼木业有限公司 | Floor burnishing and polishing equipment |
| CN114714205A (en) * | 2022-03-23 | 2022-07-08 | 安徽信息工程学院 | Steel billet surface mirror finishing device |
| CN115519429A (en) * | 2022-11-10 | 2022-12-27 | 上海洪铺钢结构工程有限公司 | H-shaped steel polishing equipment |
| CN120620014A (en) * | 2025-08-15 | 2025-09-12 | 苏州瑞犇模具工业有限公司 | Flat grinder for stamping die production |
-
2019
- 2019-03-09 CN CN201920300774.4U patent/CN209887396U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113492359A (en) * | 2021-09-07 | 2021-10-12 | 徐州振海工程机械有限公司 | Grinding machine equipment convenient for replacing grinding tool |
| CN113492359B (en) * | 2021-09-07 | 2021-11-16 | 徐州振海工程机械有限公司 | A grinding machine equipment that is convenient to replace abrasive tools |
| CN114012528A (en) * | 2022-01-06 | 2022-02-08 | 江苏德鲁尼木业有限公司 | Floor burnishing and polishing equipment |
| CN114714205A (en) * | 2022-03-23 | 2022-07-08 | 安徽信息工程学院 | Steel billet surface mirror finishing device |
| CN114714205B (en) * | 2022-03-23 | 2024-05-28 | 安徽信息工程学院 | A device for mirror processing of steel billet surface |
| CN115519429A (en) * | 2022-11-10 | 2022-12-27 | 上海洪铺钢结构工程有限公司 | H-shaped steel polishing equipment |
| CN120620014A (en) * | 2025-08-15 | 2025-09-12 | 苏州瑞犇模具工业有限公司 | Flat grinder for stamping die production |
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Granted publication date: 20200103 |