CN209880209U - USB electric wire shielding braided structure for increasing tensile property - Google Patents
USB electric wire shielding braided structure for increasing tensile property Download PDFInfo
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- CN209880209U CN209880209U CN201920639519.2U CN201920639519U CN209880209U CN 209880209 U CN209880209 U CN 209880209U CN 201920639519 U CN201920639519 U CN 201920639519U CN 209880209 U CN209880209 U CN 209880209U
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- 230000001965 increasing effect Effects 0.000 title claims abstract description 16
- 239000004020 conductor Substances 0.000 claims abstract description 52
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 36
- 239000000956 alloy Substances 0.000 claims abstract description 36
- 229910000597 tin-copper alloy Inorganic materials 0.000 claims abstract description 16
- 229920000271 Kevlar® Polymers 0.000 claims description 5
- 239000004761 kevlar Substances 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 6
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000000945 filler Substances 0.000 description 4
- 238000009954 braiding Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种USB电线技术领域,尤其是指一种增加抗拉性能的USB电线屏蔽编织结构。The utility model relates to the technical field of USB electric wires, in particular to a shielding braided structure of USB electric wires with increased tensile performance.
背景技术Background technique
现有的USB类型线材抗干扰方式主要2种屏蔽方式:包铝箔和编织。以上两种屏蔽方式存在缺陷:为达到USB协会测试标准,市场80%以上产品都是包铝箔后再编织镀锡铜材料,弯折次数只能满足5000-10000次,产品使用寿命低。There are two main anti-interference methods for existing USB cables: aluminum foil and braiding. The above two shielding methods have defects: In order to meet the testing standards of the USB Association, more than 80% of the products in the market are wrapped with aluminum foil and then braided with tinned copper materials. The number of bending times can only meet 5000-10000 times, and the product life is low.
因此,需要研究出一种新的技术方案来解决上述问题。Therefore, a new technical solution needs to be developed to solve the above problems.
实用新型内容Utility model content
本实用新型针对上述现有技术所存在不足,主要目的在于提供一种增加抗拉性能的USB电线屏蔽编织结构,其提高抗弯折性能和增加USB电线的抗拉性能,延长USB电线的使用寿命,进而提高产品的竞争力。The utility model aims at the shortcomings of the above-mentioned prior art, and its main purpose is to provide a shielded braided structure of USB wires with increased tensile performance, which improves the bending resistance and tensile performance of USB wires, and prolongs the service life of USB wires , thereby enhancing product competitiveness.
为实现上述之目的,本实用新型采取如下技术方案:In order to achieve the above-mentioned purpose, the utility model takes the following technical solutions:
一种增加抗拉性能的USB电线屏蔽编织结构,包括有USB电线主体和围绕于USB电线主体外围的屏蔽编织层,所述屏蔽编织层具有N锭合金导体,所述N为大于4的偶数;N锭合金导体中,N/2锭合金导体与另一N/2锭合金导体相互交叉编织,形成包覆于USB电线主体外围的套状屏蔽编织层;每一锭合金导体均具有若干条锡铜合金导体。A shielded braided structure for USB wires with increased tensile performance, including a USB wire body and a shielded braided layer surrounding the periphery of the USB wire body, the shielded braided layer has an N ingot alloy conductor, and the N is an even number greater than 4; Among the N-ingot alloy conductors, the N/2 ingot alloy conductor and another N/2 ingot alloy conductor are cross-braided to form a sleeve-shaped shielding braid covering the periphery of the main body of the USB cable; each ingot alloy conductor has several strips of tin copper alloy conductor.
作为一种优选方案,每条锡铜合金导体的表面镀锡。As a preferred solution, the surface of each tin-copper alloy conductor is tin-plated.
作为一种优选方案,所述N/2锭合金导体或另一N/2锭合金导体中,每锭合金导体增加防弹丝。As a preferred solution, in the N/2 ingot alloy conductor or another N/2 ingot alloy conductor, bulletproof wires are added to each ingot alloy conductor.
作为一种优选方案,所述防弹丝为线密度200D的凯芙拉的防弹丝。As a preferred solution, the bulletproof wire is Kevlar bulletproof wire with a linear density of 200D.
作为一种优选方案,所述N为16。As a preferred scheme, said N is 16.
作为一种优选方案,每一锭合金导体具有9条锡铜合金导体。As a preferred solution, each ingot alloy conductor has nine tin-copper alloy conductors.
作为一种优选方案,每条锡铜合金导体的直径为0.06毫米。As a preferred solution, the diameter of each tin-copper alloy conductor is 0.06 mm.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言:其主要是通过由锡铜合金导体形成的套状屏蔽编织层,提高抗弯折性能和增加USB电线的抗拉性能,延长USB电线的使用寿命,进而提高产品的竞争力;Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically: it mainly improves the anti-bending performance and increases the tensile strength of the USB wire through the sleeve-shaped shielding braiding layer formed by the tin-copper alloy conductor Performance, prolong the service life of the USB cable, and then improve the competitiveness of the product;
其次是,通过每锭合金导体增加线密度200D的凯芙拉的防弹丝,可提高USB电线的柔韧性、抗拉强度和稳定性。Secondly, the flexibility, tensile strength and stability of the USB cable can be improved by increasing the Kevlar bulletproof wire with a linear density of 200D per ingot alloy conductor.
附图说明Description of drawings
图1是本实用新型之实施例的横向截面结构示意图;Fig. 1 is the transverse sectional structure schematic diagram of the embodiment of the utility model;
图2是本实用新型之实施例的屏蔽编织层纵向截面结构示意图(仅显示局部)。Fig. 2 is a schematic diagram of the longitudinal section structure of the shielding braid layer according to the embodiment of the present invention (only a part is shown).
附图标号说明:Explanation of reference numbers:
10、USB电线主体10. USB cable main body
11、第一芯线组 12、第二芯线组11. The first core wire group 12. The second core wire group
13、外被13. Cover
20、合金导体20. Alloy conductor
21、锡铜合金导体 22、防弹丝。21. Tin-copper alloy conductor 22. Bulletproof wire.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步描述。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,一种增加抗拉性能的USB电线屏蔽编织结构,包括有USB电线主体10和围绕于USB电线主体10外围的屏蔽编织层,其中:As shown in Figures 1 and 2, a shielding braided structure of a USB cable with increased tensile performance includes a USB cable body 10 and a shielding braid surrounding the periphery of the USB cable body 10, wherein:
在本实施例中,所述USB电线主体10包括有两个第一芯线组11及一个第二芯线组12,所述第一芯线组11、第二芯线组12均包括有第一内部防弹丝填充体、围绕第一内部防弹丝填充体外围的第一芯线层,第一芯线层的外围包覆有第一中被;所述第一芯线层由若干第一芯线缠绕而成。所述第二芯线组12包括有第二内部防弹丝填充体、围绕第二内部防弹丝填充体外围的第二芯线层,第二芯线层的外围包覆有第二中被;在第二中被的外围缠绕有第三芯线层,所述第三芯线层由若干第三芯线和间距分布在第三芯线中的三根加强丝一起缠绕而成;两个第一芯线组11及一个第二芯线组12束绞成一束后,再包覆有外被13,所述外被13的外表面优选设计有若干纵向延伸的竖纹,所述竖纹沿径向间距布置;所述屏蔽编织层是编织围绕于外被的外围,其与竖纹的接触摩擦较大,结合牢固。In this embodiment, the USB cable main body 10 includes two first core wire groups 11 and one second core wire group 12, and the first core wire group 11 and the second core wire group 12 both include the first core wire group 11 and the second core wire group 12. An inner ballistic wire filler, a first core wire layer surrounding the periphery of the first inner bulletproof wire filler body, the periphery of the first core wire layer is covered with a first middle quilt; the first core wire layer is composed of several first core wire layers twisted wire. The second core wire group 12 includes a second inner bulletproof wire filler, a second core wire layer surrounding the periphery of the second inner bulletproof wire filler, and the periphery of the second core wire layer is covered with a second quilt; The outer periphery of the second quilt is wound with a third core wire layer, and the third core wire layer is wound together by several third core wires and three reinforcing wires whose spacing is distributed among the third core wires; two first core wires After the wire group 11 and a second core wire group 12 are twisted into a bundle, they are covered with an outer jacket 13. The outer surface of the outer jacket 13 is preferably designed with several longitudinally extending vertical lines, and the vertical lines extend along the radial direction. Arranged at intervals; the shielding braided layer is braided around the outer periphery of the outer jacket, and has relatively large contact friction with the vertical grains, and the combination is firm.
所述屏蔽编织层具有N锭合金导体20,所述N为大于4的偶数,优选地,所述N为16。N锭合金导体20中,N/2锭合金导体与另一N/2锭合金导体相互交叉编织,形成包覆于USB电线主体10外围的套状屏蔽编织层;每一锭合金导体20均具有若干条锡铜合金导体,在本实施例中,每条锡铜合金导体的表面镀锡;每一锭合金导体具有9条锡铜合金导体21,每条锡铜合金导体21的直径为0.06毫米。The shielding braiding layer has N ingot alloy conductors 20 , the N is an even number greater than 4, preferably, the N is 16. In the N-ingot alloy conductor 20, the N/2 ingot alloy conductor and another N/2 ingot alloy conductor are cross-braided to form a sleeve-shaped shielding braid covering the periphery of the USB cable main body 10; each ingot alloy conductor 20 has Several tin-copper alloy conductors, in this embodiment, the surface of each tin-copper alloy conductor is tinned; each ingot alloy conductor has 9 tin-copper alloy conductors 21, and the diameter of each tin-copper alloy conductor 21 is 0.06 mm .
在本实施例中,所述N/2锭合金导体或另一N/2锭合金导体中,每锭合金导体增加防弹丝22。优选地,所述防弹丝为线密度200D的凯芙拉的防弹丝,需要说明的是,也可以为其他类型的防弹丝,在此不作限定。经改善后的USB电线在弯折测试中可达15000-20000次,增加了抗拉性能,延长了使用寿命,提高产品的竞争力。需要说明的是,在图1中所示,其只显示了8碇锭合金导体20的实施例,每碇都增加了防弹丝22,实际上,增加防弹丝22的数量不限制,至少为一个防弹丝22,也可以有多个防弹丝22。In this embodiment, in the N/2 ingot alloy conductor or another N/2 ingot alloy conductor, bulletproof wires 22 are added to each ingot alloy conductor. Preferably, the bulletproof wire is Kevlar bulletproof wire with a linear density of 200D. It should be noted that it can also be other types of bulletproof wire, which is not limited here. The improved USB cable can reach 15,000-20,000 times in the bending test, which increases the tensile performance, prolongs the service life, and improves the competitiveness of the product. It should be noted that, as shown in Fig. 1, it only shows the embodiment of 8 anchorage alloy conductors 20, and each anchorage has all increased bulletproof wire 22, in fact, the quantity of increasing bulletproof wire 22 is not limited, at least one The bulletproof wire 22 may also have multiple bulletproof wires 22 .
本实用新型设计要点在于: 其主要是通过由锡铜合金导体形成的套状屏蔽编织层,提高抗弯折性能和增加USB电线的抗拉性能,延长USB电线的使用寿命,进而提高产品的竞争力;The key points of the design of this utility model are: it mainly improves the bending resistance and the tensile performance of the USB wire through the sleeve-shaped shielding braid formed by the tin-copper alloy conductor, prolongs the service life of the USB wire, and then improves the competition of products. force;
其次是,通过每锭合金导体增加线密度200D的凯芙拉的防弹丝,可提高USB电线的柔韧性、抗拉强度和稳定性。Secondly, the flexibility, tensile strength and stability of the USB cable can be improved by increasing the Kevlar bulletproof wire with a linear density of 200D per ingot alloy conductor.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (7)
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| CN113299440A (en) * | 2021-05-28 | 2021-08-24 | 江苏中天科技股份有限公司 | Integrated flexible cable and method of making the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113299440A (en) * | 2021-05-28 | 2021-08-24 | 江苏中天科技股份有限公司 | Integrated flexible cable and method of making the same |
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