CN209866837U - Carbon bowl cleaning device - Google Patents
Carbon bowl cleaning device Download PDFInfo
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- CN209866837U CN209866837U CN201920553081.6U CN201920553081U CN209866837U CN 209866837 U CN209866837 U CN 209866837U CN 201920553081 U CN201920553081 U CN 201920553081U CN 209866837 U CN209866837 U CN 209866837U
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- carbon
- bowl cleaning
- carbon bowl
- storage tank
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Abstract
The utility model discloses a charcoal bowl cleaning device, including the charcoal bowl cleaning box that is used for holding the charcoal piece with stretch into charcoal bowl cleaning box, to the jet-propelled air nozzle of charcoal bowl, the air nozzle is connected with the air supply. Due to the arrangement, the carbon blocks enter the carbon bowl cleaning box, the air nozzles spray air to the carbon bowls to fly fillers in the carbon bowls, and the device is simple in structure, better in process effect and lower in failure rate, so that the problems that manual cleaning is time-consuming and labor-consuming, and the labor intensity of workers is high are solved; the cleaning effect of the rotary cleaning machine is poor, and the hairbrush is easy to damage during rotary cleaning.
Description
Technical Field
The utility model relates to an electrolytic aluminum trade technical field, more specifically say, relate to a charcoal bowl cleaning device.
Background
Three pits are arranged on each carbon block, which is a specially manufactured process pit for conveniently assembling the carbon blocks and the anode guide rod together, and the pits are called carbon bowls in the industry. Before the carbon block enters a roasting furnace for roasting, in order to prevent the carbon bowl from deforming in the roasting process, the carbon bowl needs to be filled with carbon powder. After the roasting is finished, the filler in the carbon bowl needs to be cleaned for the next process and the assembly of the anode guide rod.
At present, the method for cleaning the roasted carbon block and carbon bowl filler in the electrolytic aluminum carbon industry mainly comprises two methods: 1. manually cleaning; 2. the brush rotates the descaling machine. Although the manual cleaning effect is good, the time and labor are wasted, and the labor intensity of workers is high; the rotary cleaning machine has poor cleaning effect, and the brush is easy to damage during rotary cleaning. Therefore, an apparatus for cleaning the filling blocks in the roasted charcoal bowl with simple structure, better process effect and lower failure rate is urgently needed to be researched.
Therefore, how to solve the problem of time and labor waste of manual cleaning and high labor intensity of workers; the problem that the cleaning effect of the rotary cleaning machine is poor and the hairbrush is easy to damage during rotary cleaning becomes an important technical problem to be solved by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a carbon bowl cleaning device, which solves the problems that manual cleaning wastes time and labor and the labor intensity of workers is high; the cleaning effect of the rotary cleaning machine is poor, and the hairbrush is easy to damage during rotary cleaning.
The utility model aims at realizing through the following technical scheme:
the carbon bowl cleaning device comprises a carbon bowl cleaning device and is characterized by comprising a carbon bowl cleaning box for containing carbon blocks and an air nozzle extending into the carbon bowl cleaning box and spraying air to the carbon bowl, wherein the air nozzle is connected with an air source.
Preferably, the air storage tank is used for providing an air source, and the air nozzle is connected with the air storage tank through an air injection pipeline.
Preferably, an air solenoid valve is arranged on the air injection pipeline and close to the air injection nozzle.
Preferably, the air storage tank is connected with the air compressor for charging the air storage tank.
Preferably, the system further comprises a gas pressure sensor for detecting the pressure of gas in the gas storage tank and a control device in communication connection with the gas pressure sensor and the air compressor respectively, wherein when the gas pressure sensor detects that the pressure of gas in the gas storage tank is lower than a first preset value, the control device controls the air compressor to start to inflate the gas storage tank; when the gas pressure sensor detects that the gas pressure in the gas storage tank is higher than a second preset value, the control device controls the air compressor to be closed and stop charging gas into the gas storage tank, and the first preset value is smaller than the second preset value.
Preferably, the air solenoid valve is communicably connected with the control device, and the control device controls the period of time during which the air solenoid valve is opened.
Preferably, the carbon bowl cleaning device further comprises a position sensor in communication connection with the control device, and when the position sensor detects that the previous carbon block leaves the carbon bowl cleaning box and the next carbon block enters the carbon bowl cleaning box, the control device controls the air electromagnetic valve to be opened and to inject air to the carbon bowl.
Preferably, the carbon bowl cleaning box is provided with at least one dust suction port, and each dust suction port is provided with a dust remover for sucking away carbon powder flushed away in the carbon bowl cleaning box.
Preferably, the charcoal bowl cleaning box is provided with an inlet and an outlet for passing through the charcoal blocks, and the dust suction ports are respectively arranged on the inlet, the outlet and the side wall of the charcoal bowl cleaning box.
Preferably, the device also comprises a cleaning platform for placing the carbon blocks and a driving device for pushing the carbon blocks on the cleaning platform into the carbon bowl cleaning box, and the carbon bowl cleaning box is arranged on the cleaning platform.
The utility model provides an among the technical scheme, a charcoal bowl cleaning device, including the charcoal bowl cleaning box that is used for holding the charcoal piece with stretch into charcoal bowl cleaning box, to the jet-propelled air nozzle of charcoal bowl, the air nozzle is connected with the air supply. Due to the arrangement, the carbon blocks enter the carbon bowl cleaning box, the air nozzles spray air to the carbon bowls to fly fillers in the carbon bowls, and the device is simple in structure, better in process effect and lower in failure rate, so that the problems that manual cleaning is time-consuming and labor-consuming, and the labor intensity of workers is high are solved; the cleaning effect of the rotary cleaning machine is poor, and the hairbrush is easy to damage during rotary cleaning.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a side view of a carbon bowl cleaning device according to an embodiment of the present invention;
fig. 2 is a front view of a carbon bowl cleaning device in an embodiment of the present invention;
FIG. 3 is a front view of a lying carbon block in an embodiment of the present invention;
FIG. 4 is a top view of the horizontal carbon block in the embodiment of the present invention;
fig. 5 is a left side view of the lying carbon block in the embodiment of the present invention.
In FIGS. 1 to 5:
the method comprises the following steps of 1-carbon bowl cleaning box, 2-air nozzle, 3-air solenoid valve, 4-air storage tank, 5-air compressor, 6-dust remover, 7-cleaning platform and 8-carbon bowl.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The specific embodiment aims to provide the carbon bowl cleaning device, and solves the problems that manual cleaning wastes time and labor and the labor intensity of workers is high; the cleaning effect of the rotary cleaning machine is poor, and the hairbrush is easy to damage during rotary cleaning.
Hereinafter, embodiments will be described with reference to the drawings. The embodiments described below do not limit the scope of the invention described in the claims. Further, the entire contents of the configurations shown in the following embodiments are not limited to those necessary as a solution of the invention described in the claims.
Referring to fig. 1 to 5, the present embodiment provides a carbon bowl cleaning device, which includes a carbon bowl cleaning box 1 for containing carbon blocks, an air nozzle 2 extending into the carbon bowl cleaning box 1 and spraying air to a carbon bowl 8, wherein the air nozzle 2 is connected to an air source. The air nozzle 2 is in a plum blossom shape and extends into the carbon bowl cleaning box 1 from the side wall of the carbon bowl cleaning box 1, the carbon bowl 8 of the carbon block laterally enters the carbon bowl cleaning box 1, the air nozzle 2 is over against the carbon bowl 8, and after the carbon block enters the carbon bowl cleaning box 1, high-pressure airflow of the air nozzle 2 starts to impact the carbon bowl 8 to fly fillers in the carbon bowl 8. So set up, the technology effect is better, and the fault rate is lower. The direction of the arrows in fig. 1 is the gas ejection direction.
As an optional implementation manner, in the embodiment of the present invention, the carbon bowl cleaning device further includes a gas storage tank 4 for providing a gas source, and the gas nozzle 2 is connected to the gas storage tank 4 through a gas injection pipeline.
In some embodiments, an air solenoid valve 3 is arranged on the air injection pipeline near the air injection nozzle 2, the air solenoid valve 3 is used as a switch valve, and a power supply can supply power to the air solenoid valve 3 to ensure normal operation of the air solenoid valve. When the carbon bowl 8 is cleaned, the air electromagnetic valve 3 is closed, and the air injection pipeline can be cut off in time to stop air injection.
In a preferred scheme of this embodiment, the charcoal bowl cleaning device further comprises an air compressor 5 connected to the air storage tank 4, and configured to charge the air storage tank 4 with air.
In another preferred scheme of this embodiment, the carbon bowl cleaning device further includes a gas pressure sensor for detecting a gas pressure in the gas storage tank 4, and a control device in communication connection with the gas pressure sensor and the air compressor 5, respectively, and when the gas pressure sensor detects that the gas pressure in the gas storage tank 4 is lower than a first preset value, the control device controls the air compressor 5 to start charging the gas storage tank 4; when the gas pressure sensor detects that the pressure of the gas in the gas storage tank 4 is higher than a second preset value, the control device controls the air compressor 5 to be closed to stop charging the gas into the gas storage tank 4, so that the sufficient pressure in the gas storage tank 4 is always kept. The first preset value is the lowest pressure value, the second preset value is the highest pressure value, and the pressure value in the gas storage tank 4 is always between the first preset value and the second preset value.
As an alternative embodiment, the air solenoid valve 3 is communicably connected to a control device, the control device may control opening or closing of the air solenoid valve 3, the control device may also control a time period of opening of the air solenoid valve 3, and the control device controls the air solenoid valve 3 to close when the time period of opening of the air solenoid valve 3 reaches a preset time period.
In some embodiments, the carbon bowl cleaning device further comprises a position sensor in communication connection with the control device, and when the position sensor detects that the previous carbon block leaves the carbon bowl cleaning box 1 and the next carbon block enters the carbon bowl cleaning box 1, the control device controls the air solenoid valve 3 to be opened, the air injection pipeline to be opened, and the air injection nozzle to start injecting air into the carbon bowl 8.
In order to prevent the filler carbon powder from flying to pollute the production environment, the carbon bowl cleaning box 1 is provided with at least one dust suction port, each dust suction port is provided with a dust remover 6, and the dust removers 6 continuously suck away the carbon powder flushed in the carbon bowl cleaning box 1. The direction of the arrow in fig. 2 is the direction of dust suction.
In addition, the carbon bowl cleaning box 1 is provided with an inlet and an outlet for passing through the carbon blocks, and the dust suction ports are respectively arranged on the inlet, the outlet and the side wall of the carbon bowl cleaning box 1, so that the dust remover 6 can suck the carbon powder flying in the carbon bowl cleaning box 1 from all directions.
As an optional implementation manner, in the embodiment of the present invention, the carbon bowl cleaning device further includes a cleaning platform 7 for placing the carbon block, and the carbon bowl cleaning box 1 is disposed on the cleaning platform 7. The carbon blocks on the cleaning platform 7 are pushed into the carbon bowl cleaning box 1 through the oil cylinder for cleaning.
It should be noted that, devices or components with different functions in the above embodiments may be combined, for example, the carbon bowl cleaning device in this embodiment includes the carbon bowl cleaning box 1 disposed on the cleaning platform 7, the air compressor 5 inflates the air storage tank 4, and when the air pressure of the air storage tank 4 reaches a second preset value, that is, the maximum pressure value, the control device controls the air compressor 5 to stop inflating; the oil cylinder pushes the carbon block into the carbon bowl cleaning box 1, a plurality of carbon bowls 8 of the carbon block are opposite to the plum blossom-shaped air nozzle 2, the air electromagnetic valve 3 is opened, high-pressure airflow of the air nozzle 2 starts to impact the carbon bowls 8, and filling materials in the carbon bowls 8 are beaten away; in order to inhibit the filler carbon powder from flying to pollute the production environment, the inlet, the outlet and the side wall of the carbon bowl cleaning box 1 are connected with dust collection ports, and the dust collection ports continuously collect dust by using a dust collector 6; after the air electromagnetic valve 3 is opened for a few seconds, the control device controls the air electromagnetic valve 3 to be automatically closed; when the air pressure of the air storage tank 4 reaches a set first preset value, namely the minimum pressure, the air compressor 5 is started to supplement air. After the carbon blocks are cleaned, the next carbon block is pushed to leave the carbon bowl cleaning box 1, and the control device controls the air electromagnetic valve 3 to be opened again for cycle work.
So set up, simple structure, the technological effect is better, and the fault rate is lower, clear up more thoroughly.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. The carbon bowl cleaning device is characterized by comprising a carbon bowl cleaning box (1) used for containing carbon blocks, an air nozzle (2) extending into the carbon bowl cleaning box (1) and spraying air to a carbon bowl (8), wherein the air nozzle (2) is connected with an air source, the carbon bowl cleaning device further comprises an air storage tank (4) used for providing the air source, the air nozzle (2) is connected with the air storage tank (4) through an air spraying pipeline, the air nozzle is connected with the air storage tank (4) and used for inflating the air storage tank (4), the carbon bowl cleaning device further comprises a gas pressure sensor used for detecting the gas pressure in the air storage tank (4) and a control device respectively in communication connection with the gas pressure sensor and the air compressor (5), and when the gas pressure sensor detects that the gas pressure in the air storage tank (4) is lower than a first preset value, the control device controls the air compressor (5) to start charging air into the air storage tank (4); when the gas pressure sensor detects that the pressure of gas in the gas storage tank (4) is higher than a second preset value, the control device controls the air compressor (5) to be closed and stop charging the gas storage tank (4), and the first preset value is smaller than the second preset value.
2. The carbon bowl cleaning device is characterized in that an air solenoid valve (3) is arranged on the air injection pipeline and close to the air nozzle (2).
3. The bowl cleaning device according to claim 2, wherein the air solenoid valve (3) is communicably connected to the control device, and the control device controls the time period of opening of the air solenoid valve (3).
4. The carbon bowl cleaning device according to claim 3, further comprising a position sensor in communication connection with the control device, wherein when the position sensor detects that the previous carbon block leaves the carbon bowl cleaning box (1) and the next carbon block enters the carbon bowl cleaning box (1), the control device controls the air solenoid valve (3) to open and inject air to the carbon bowl (8).
5. The carbon bowl cleaning device according to claim 1, wherein the carbon bowl cleaning box (1) is provided with at least one dust suction port, and each dust suction port is provided with a dust remover (6) for sucking away carbon powder flushed away in the carbon bowl cleaning box (1).
6. The carbon bowl cleaning device according to claim 5, characterized in that the carbon bowl cleaning box (1) is provided with an inlet and an outlet for passing through carbon blocks, and the dust suction ports are respectively arranged on the inlet, the outlet and the side wall of the carbon bowl cleaning box (1).
7. The carbon bowl cleaning device according to claim 1, further comprising a cleaning platform (7) for placing carbon blocks and a driving device for pushing the carbon blocks on the cleaning platform (7) into the carbon bowl cleaning box (1), wherein the carbon bowl cleaning box (1) is arranged on the cleaning platform (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920553081.6U CN209866837U (en) | 2019-04-22 | 2019-04-22 | Carbon bowl cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920553081.6U CN209866837U (en) | 2019-04-22 | 2019-04-22 | Carbon bowl cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209866837U true CN209866837U (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920553081.6U Active CN209866837U (en) | 2019-04-22 | 2019-04-22 | Carbon bowl cleaning device |
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| Country | Link |
|---|---|
| CN (1) | CN209866837U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770119A (en) * | 2021-11-10 | 2021-12-10 | 山东宏桥新型材料有限公司 | Finished product anode cleaning device |
-
2019
- 2019-04-22 CN CN201920553081.6U patent/CN209866837U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770119A (en) * | 2021-11-10 | 2021-12-10 | 山东宏桥新型材料有限公司 | Finished product anode cleaning device |
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