CN209866385U - Lifting type electrostatic spraying device - Google Patents
Lifting type electrostatic spraying device Download PDFInfo
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- CN209866385U CN209866385U CN201822145955.2U CN201822145955U CN209866385U CN 209866385 U CN209866385 U CN 209866385U CN 201822145955 U CN201822145955 U CN 201822145955U CN 209866385 U CN209866385 U CN 209866385U
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- 238000007590 electrostatic spraying Methods 0.000 title claims abstract description 15
- 239000000843 powder Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及静电喷涂设备领域,尤其是涉及一种升降式静电喷涂设备。The utility model relates to the field of electrostatic spraying equipment, in particular to a lift type electrostatic spraying equipment.
背景技术Background technique
随着我国制造业的高速发展,由于静电喷涂技术具有良好的环保性能、操作简单、不含有机溶剂、涂膜性能优异等优点,已经大部分取代了传统的油漆涂装工艺,静电喷涂技术是利用静电吸引原理,在高压静电场的作用下,喷射出的带电微粒沿电场线方向高效、均匀的吸附在工件表面。With the rapid development of my country's manufacturing industry, due to the advantages of good environmental performance, simple operation, no organic solvent, and excellent coating performance, electrostatic spraying technology has mostly replaced the traditional paint coating process. Electrostatic spraying technology is Using the principle of electrostatic attraction, under the action of a high-voltage electrostatic field, the ejected charged particles are efficiently and uniformly adsorbed on the surface of the workpiece along the direction of the electric field line.
现有的静电喷涂技术在对工件进行喷涂时,如要对工件正面、反面、侧面都进行喷涂,就需要将工件进行人工翻转,容易导致各面喷涂不均匀,并且在这个过程中容易损伤工件表面,影响喷涂效果。When the existing electrostatic spraying technology sprays the workpiece, if the front, back and side of the workpiece are to be sprayed, the workpiece needs to be turned over manually, which will easily lead to uneven spraying on each surface, and it is easy to damage the workpiece in the process surface, affecting the spraying effect.
实用新型内容Utility model content
本实用新型为克服上述情况不足,旨在提供一种能解决上述问题的技术方案。In order to overcome the disadvantages of the above-mentioned situation, the utility model aims to provide a technical solution capable of solving the above-mentioned problems.
一种升降式静电喷涂设备,包括底座、侧壁、圆形旋转工作台、T型光滑导轨、驱动装置、弧形喷射器安装架、三根喷射器,所述底座上下设有第一圆形凹槽,所述圆形旋转工作台嵌装在第一圆形凹槽内,圆形旋转工作台与第一圆形凹槽转动配合,所述底座一侧装有侧壁,所述T型光滑导轨竖直安装在侧壁内侧中央,所述弧形喷射器安装架套装在T型光滑导轨上构成滑动副,驱动装置安装在底座的顶面,所述三根喷射器均匀安装在弧形喷射器安装架上,驱动装置驱动弧形喷射器安装架沿T型光滑导轨上下滑动。A lifting type electrostatic spraying equipment, including a base, a side wall, a circular rotary table, a T-shaped smooth guide rail, a driving device, an arc-shaped injector mounting frame, and three injectors. The base is provided with a first circular concave Groove, the circular rotary table is embedded in the first circular groove, the circular rotary table and the first circular groove are rotatably matched, one side of the base is equipped with a side wall, and the T-shaped smooth The guide rail is vertically installed in the center of the inner side of the side wall, the arc injector mounting bracket is set on the T-shaped smooth guide rail to form a sliding pair, the driving device is installed on the top surface of the base, and the three injectors are evenly installed on the arc injector On the mounting frame, the driving device drives the curved injector mounting frame to slide up and down along the T-shaped smooth guide rail.
优选地,所述底座底面设有与第一圆形凹槽同轴的第二圆形凹槽,所述第一圆形凹槽、第二圆形凹槽的中间设置贯通的圆孔,所述圆形旋转工作台具有通过圆孔的旋转轴,旋转轴末端装有与之同轴的第一锥形齿轮,所述第二圆形凹槽内壁装有伺服电机,伺服电机转轴末端装有与之同轴的第二锥形齿轮,第一锥形齿轮、第二锥形齿轮啮合。Preferably, the bottom surface of the base is provided with a second circular groove coaxial with the first circular groove, and a through hole is arranged in the middle of the first circular groove and the second circular groove, so The circular rotary table has a rotary shaft passing through a circular hole, the end of the rotary shaft is equipped with a first bevel gear coaxial with it, the inner wall of the second circular groove is equipped with a servo motor, and the end of the servo motor shaft is equipped with The second bevel gear coaxial with it meshes with the first bevel gear and the second bevel gear.
优选地,所述圆形旋转工作台顶面设有三角卡盘。Preferably, a triangular chuck is provided on the top surface of the circular rotary table.
优选地,所述弧形喷射器安装架上均匀设有三个供粉孔,三根喷射器通过三个供粉孔与外设供粉装置相连。Preferably, three powder supply holes are evenly provided on the arc-shaped injector mounting frame, and the three injectors are connected to the external powder supply device through the three powder supply holes.
优选地,所述驱动装置由步进电机、同步带、主动轮、从动轮组成,所述步进电机安装在底座顶面,步进电机转轴上装有与之同轴的主动轮,所述从动轮安装在侧壁顶端一侧,所述同步带一端固定在弧形喷射器安装架底面,先后绕过主动轮、从动轮,另一端固定在弧形喷射器安装架顶面。Preferably, the driving device is composed of a stepping motor, a synchronous belt, a driving wheel, and a driven wheel. The driving wheel is installed on the top side of the side wall, and one end of the synchronous belt is fixed on the bottom surface of the arc injector mounting frame, successively bypasses the driving wheel and the driven wheel, and the other end is fixed on the top surface of the arc injector mounting frame.
与现有技术相比,本实用新型的有益效果是:本实用新型在竖直方向上采用竖直导轨结构,使三根喷射器可以沿T型光滑导轨在竖直方向上自由上下滑动,增大了竖直方向上的喷涂面积,在水平方向上采用可圆形旋转工作台,同时设置了三根喷射器集中喷涂,增大了水平方向上的喷涂面积,使工件可以得到充分、均匀喷涂,避免在喷涂时人工翻转工件,导致喷涂不均匀、损伤工件表面,影响喷涂效果。Compared with the prior art, the beneficial effect of the utility model is: the utility model adopts a vertical guide rail structure in the vertical direction, so that the three injectors can freely slide up and down in the vertical direction along the T-shaped smooth guide rail, increasing the The spraying area in the vertical direction is increased, and a circular rotary table is used in the horizontal direction. At the same time, three injectors are set up for concentrated spraying, which increases the spraying area in the horizontal direction, so that the workpiece can be fully and evenly sprayed, avoiding Turning over the workpiece manually during spraying will result in uneven spraying, damage to the surface of the workpiece, and affect the spraying effect.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1是本实用新型一种升降式静电喷涂设备的结构示意图;Fig. 1 is the structural representation of a kind of lifting type electrostatic spraying equipment of the present utility model;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本实用新型中的圆形旋转工作台的结构示意图;Fig. 3 is the structural representation of the circular rotary table in the utility model;
图4是本实用新型中的驱动装置的结构示意图Fig. 4 is the structural representation of the driving device in the utility model
图中:底座1、驱动装置2、侧壁3、弧形喷射器安装架4、T型光滑导轨5、三根喷射器6、圆形旋转工作台7、三角卡盘8、三个供粉孔9、伺服电机10、第一圆形凹槽11、第二圆形凹槽12、第一锥形齿轮13、第二锥形齿轮14、旋转轴15、步进电机17、主动轮18、从动轮19、同步带20。In the figure: base 1, driving device 2, side wall 3, curved injector mounting frame 4, T-shaped smooth guide rail 5, three injectors 6, circular rotary table 7, triangular chuck 8, three powder supply holes 9. Servo motor 10, first circular groove 11, second circular groove 12, first bevel gear 13, second bevel gear 14, rotating shaft 15, stepping motor 17, driving wheel 18, slave Moving wheel 19, synchronous belt 20.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~3,一种升降式静电喷涂设备,包括底座1、侧壁3、圆形旋转工作台7、T型光滑导轨5、驱动装置2、弧形喷射器安装架4、三根喷射器6,所述底座1上下设有第一圆形凹槽11,所述圆形旋转工作台7嵌装在第一圆形凹槽11内,圆形旋转工作台7与第一圆形凹槽11转动配合,所述底座1一侧装有侧壁3,所述T型光滑导轨5竖直安装在侧壁3内侧中央,所述弧形喷射器安装架4套装在T型光滑导轨5上构成滑动副,驱动装置2安装在底座1的顶面,所述三根喷射器6均匀安装在弧形喷射器安装架4上,驱动装置2驱动弧形喷射器安装4架沿T型光滑导轨5上下滑动。Please refer to Figures 1 to 3, a lifting type electrostatic spraying equipment, including base 1, side wall 3, circular rotary table 7, T-shaped smooth guide rail 5, driving device 2, curved injector mounting frame 4, three spraying nozzles 6, the base 1 is provided with a first circular groove 11 up and down, the circular rotary table 7 is embedded in the first circular groove 11, the circular rotary table 7 and the first circular concave The groove 11 is rotated and matched, the side wall 3 is installed on one side of the base 1, the T-shaped smooth guide rail 5 is vertically installed in the center of the inner side of the side wall 3, and the arc injector mounting frame 4 is set on the T-shaped smooth guide rail 5 The upper part constitutes a sliding pair, the driving device 2 is installed on the top surface of the base 1, the three injectors 6 are evenly installed on the arc injector mounting frame 4, and the driving device 2 drives the arc injector mounting frame 4 along the T-shaped smooth guide rail 5 Swipe up and down.
优选地,所述底座底面设有与第一圆形凹槽11同轴的第二圆形凹槽12,所述第一圆形凹槽11、第二圆形凹槽12的中间设置贯通的圆孔15,所述圆形旋转工作台7具有通过圆孔的旋转轴16,旋转轴16末端装有与之同轴的第一锥形齿轮13,所述第二圆形凹槽12内壁装有伺服电机10,伺服电机10转轴末端装有与之同轴的第二锥形齿轮14,第一锥形齿轮13、第二锥形齿轮14啮合。Preferably, the bottom surface of the base is provided with a second circular groove 12 coaxial with the first circular groove 11, and the middle of the first circular groove 11 and the second circular groove 12 is provided with a through Circular hole 15, described circular rotary table 7 has the rotating shaft 16 that passes through the circular hole, the first bevel gear 13 coaxial with it is equipped with at the end of rotating shaft 16, described second circular groove 12 inner wall is equipped with Servomotor 10 is arranged, and the second bevel gear 14 coaxial with it is equipped with at the end of the servomotor 10 rotating shaft, and the first bevel gear 13, the second bevel gear 14 mesh.
优选地,所述圆形旋转工作台7顶面设有三角卡盘8。Preferably, a triangular chuck 8 is provided on the top surface of the circular rotary table 7 .
优选地,所述弧形喷射器安装架4上均匀设有三个供粉孔9,三根喷射器6 通过三个供粉孔9与外设供粉装置相连。Preferably, three powder supply holes 9 are evenly provided on the arc-shaped injector mounting frame 4, and the three injectors 6 are connected to the external powder supply device through the three powder supply holes 9.
优选地,所述驱动装置由步进电机17、同步带20、主动轮18、从动轮19 组成,所述步进电机17安装在底座1顶面,步进电机17转轴上装有与之同轴的主动轮18,所述从动轮19安装在侧壁3顶端一侧,所述同步带20一端固定在弧形喷射器安装架4底面,先后绕过主动轮18、从动轮19,另一端固定在弧形喷射器安装架4顶面。Preferably, the driving device is composed of a stepping motor 17, a synchronous belt 20, a driving wheel 18, and a driven wheel 19. The stepping motor 17 is installed on the top surface of the base 1, and a coaxial The driving wheel 18, the driven wheel 19 is installed on the top side of the side wall 3, one end of the synchronous belt 20 is fixed on the bottom surface of the arc injector mounting frame 4, and the driving wheel 18 and the driven wheel 19 are successively bypassed, and the other end is fixed On the top surface of the curved injector mounting bracket 4.
本实用新型的工作原理是:本实用新型在竖直方向上采用竖直导轨结构,使三根喷射器6由驱动装置2提供动力沿T型光滑导轨3在竖直方向上自由上下滑动,增大了竖直方向上的喷涂面积,在水平方向上采用圆形旋转工作台7,通过啮合的锥形齿轮,伺服电机10向圆形旋转工作台7传递动力,圆形旋转工作台 7上的三角卡盘8可以夹紧工件,使圆形旋转工作台7在水平方向可以带动工件自由旋转,同时设置了三根喷射器6集中喷涂,增大了水平方向上的喷涂面积,使工件可以得到充分、均匀喷涂,避免在喷涂时人工翻转工件,导致喷涂不均匀、损伤工件表面,影响喷涂效果。The working principle of the utility model is: the utility model adopts a vertical guide rail structure in the vertical direction, so that the three injectors 6 are powered by the driving device 2 to slide freely up and down in the vertical direction along the T-shaped smooth guide rail 3, increasing the In order to ensure the spraying area in the vertical direction, a circular rotary table 7 is used in the horizontal direction. Through the meshed bevel gear, the servo motor 10 transmits power to the circular rotary table 7, and the triangle on the circular rotary table 7 The chuck 8 can clamp the workpiece, so that the circular rotary table 7 can drive the workpiece to rotate freely in the horizontal direction. At the same time, three sprayers 6 are set up for centralized spraying, which increases the spraying area in the horizontal direction, so that the workpiece can be fully, Spray evenly, avoid turning the workpiece manually during spraying, resulting in uneven spraying, damage to the surface of the workpiece, and affecting the spraying effect.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
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CN201822145955.2U CN209866385U (en) | 2018-12-20 | 2018-12-20 | Lifting type electrostatic spraying device |
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CN201822145955.2U CN209866385U (en) | 2018-12-20 | 2018-12-20 | Lifting type electrostatic spraying device |
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CN209866385U true CN209866385U (en) | 2019-12-31 |
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