CN209853121U - Belt conveyor adjustable angle automatic deflection idler - Google Patents

Belt conveyor adjustable angle automatic deflection idler Download PDF

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Publication number
CN209853121U
CN209853121U CN201920557135.6U CN201920557135U CN209853121U CN 209853121 U CN209853121 U CN 209853121U CN 201920557135 U CN201920557135 U CN 201920557135U CN 209853121 U CN209853121 U CN 209853121U
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roller
bracket
idler
angle
rotating device
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CN201920557135.6U
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王纪锋
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Heman (Nanjing) Mechanical Technology Engineering Co Ltd
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Heman (Nanjing) Mechanical Technology Engineering Co Ltd
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Abstract

本实用新型提供一种带式输送机可调角自动调偏托辊,它由水平托辊(1)、拨叉机构(2)、可调角侧托辊(3)、侧蜡烛辊(4)、支架(5)、侧托辊转动装置(6)、中间转动装置(7)和水平托辊转动装置(8)组成;所述水平托辊(1)通过所述水平托辊转动装置(8)安装于所述支架(5)上,所述拨叉机构(2)通过所述中间转动装置(7)安装于所述支架(5)上,所述可调角侧托辊(3)通过所述侧托辊转动装置(6)安装于所述支架(5)上,所述拨叉机构(2)、可调角侧托辊(3)、侧蜡烛辊(4)均为两组,并对称分布于所述水平托辊(1)两侧。本实用新型可调角自动调偏托辊的两组侧托辊角度可调以达到与输送带槽角一致。

The utility model provides an adjustable angle automatic deflection idler of a belt conveyor, which consists of a horizontal idler (1), a fork mechanism (2), an adjustable angle side idler (3), and a side candle roller (4 ), bracket (5), side roller rotating device (6), intermediate rotating device (7) and horizontal roller rotating device (8); the horizontal roller (1) passes through the horizontal roller rotating device ( 8) Installed on the bracket (5), the fork mechanism (2) is installed on the bracket (5) through the intermediate rotation device (7), and the adjustable angle side roller (3) The side roller rotating device (6) is installed on the bracket (5), and the fork mechanism (2), the angle-adjustable side roller (3), and the side candle roller (4) are two groups , and symmetrically distributed on both sides of the horizontal roller (1). The angle of the two groups of side rollers of the utility model with adjustable angle and automatic deflection adjustment rollers can be adjusted to be consistent with the groove angle of the conveyor belt.

Description

带式输送机可调角自动调偏托辊Belt conveyor adjustable angle automatic deflection idler

技术领域technical field

本发明涉及一种带式输送机可调角自动调偏托辊,其是自动纠正带式输送机在运输物料过程中输送带跑偏的专用专置。The invention relates to an angle-adjustable and automatic deviation-adjusting support roller of a belt conveyor, which is a special device for automatically correcting the belt deviation of the belt conveyor during material transportation.

背景技术Background technique

现有的水泥、冶金、化工、煤炭、电力、矿山、焦化、钢铁等行业,在运送物料(如:煤炭、矿石等)过程中,常采用带式输送机运输。In the existing cement, metallurgy, chemical industry, coal, electric power, mining, coking, steel and other industries, belt conveyors are often used in the process of transporting materials (such as: coal, ore, etc.).

在我国输送机的行业内,由于带式输送机在运输物料过程中输送带跑偏,造成减少运量、物料外溢,甚至因跑偏严重需要停机检修,从而浪费大量的人力、物力、财力。本发明是为解决此现象而设计。可广泛用于水泥、冶金、化工、煤炭、电力、矿山、焦化、钢铁等行业。In my country's conveyor industry, due to the deviation of the conveyor belt during the transportation of materials, the transport volume is reduced, the material overflows, and even the serious deviation needs to be shut down for maintenance, thus wasting a lot of manpower, material resources and financial resources. The present invention is designed to solve this phenomenon. It can be widely used in cement, metallurgy, chemical industry, coal, electric power, mining, coking, steel and other industries.

在此类运输物料的情况下,输送带跑偏是一种常见现象。因此为了解决此问题,许多厂家设计生产了多种调偏装置。但由于输送带的槽角角度是有变化的,为了适应不同种类输送带,申请人在发明的多轴自动调偏托辊(专利号2016208172833)的基础上发明了此可调角自动调偏托辊。Conveyor belt mistracking is a common phenomenon in the case of such transported materials. Therefore, in order to solve this problem, many manufacturers have designed and produced various deviation adjustment devices. However, since the groove angle of the conveyor belt varies, in order to adapt to different types of conveyor belts, the applicant invented this adjustable angle automatic deflection support on the basis of the invented multi-axis automatic deflection idler (patent number 2016208172833). roll.

发明内容Contents of the invention

目前带式输送机的承载面的托辊,一般采用2组侧托辊,1组水平托辊组成;其中2组侧托辊的角度要跟输送带槽角一致。本发明可调角自动调偏托辊的两组侧托辊角度可调以达到与输送带槽角一致。At present, the idlers on the bearing surface of the belt conveyor are generally composed of two sets of side idlers and one set of horizontal idlers; the angle of the two sets of side idlers should be consistent with the angle of the conveyor belt groove. The angles of the two groups of side rollers of the adjustable angle automatic deflection rollers of the present invention can be adjusted to be consistent with the groove angle of the conveyor belt.

为了实现上述发明目的,本实用新型采用的技术方案为:一种带式输送机可调角自动调偏托辊,其特征在于:它由水平托辊1、拨叉机构2、可调角侧托辊3、侧蜡烛辊4、支架5、侧托辊转动装置6、中间转动装置7和水平托辊转动装置8组成;所述水平托辊1通过所述水平托辊转动装置8安装于所述支架5上,所述拨叉机构2通过所述中间转动装置7安装于所述支架5上,所述可调角侧托辊3通过所述侧托辊转动装置6安装于所述支架5上,所述拨叉机构2、可调角侧托辊3、侧蜡烛辊4均为两组,并对称分布于所述水平托辊1两侧。In order to achieve the purpose of the above invention, the technical solution adopted by the utility model is: a belt conveyor adjustable angle automatic deflection idler, which is characterized in that it consists of a horizontal idler 1, a fork mechanism 2, an adjustable angle side Roller 3, side candle roller 4, bracket 5, side roller rotating device 6, intermediate rotating device 7 and horizontal roller rotating device 8; the horizontal roller 1 is installed on the On the bracket 5, the fork mechanism 2 is installed on the bracket 5 through the intermediate rotating device 7, and the angle-adjustable side roller 3 is installed on the bracket 5 through the side roller rotating device 6 Above, the shift fork mechanism 2, the adjustable angle side roller 3, and the side candle roller 4 are two groups, which are symmetrically distributed on both sides of the horizontal roller 1.

上述的带式输送机可调角自动调偏托辊,其进一步特征在于:The angle-adjustable automatic deflection idler of the above-mentioned belt conveyor is further characterized by:

所述可调角侧托辊3由托辊31、侧托辊支架32、支撑杆33和侧托辊下支架36组成;所述托辊31安装于所述侧托辊支架32上,所述侧托辊支架32通过固定销34和开口销35与所述支撑杆33相连,并安装于所述侧托辊下支架36上,所述侧托辊支架32上设有多个调节孔10,所述侧托辊支架32和所述侧托辊下支架36上还设有相关配合关联的旋转中心11。The adjustable angle side idler 3 is composed of an idler 31, a side idler bracket 32, a support rod 33 and a side idler lower bracket 36; the idler 31 is installed on the side idler bracket 32, the The side roller bracket 32 is connected with the support rod 33 through the fixed pin 34 and the cotter pin 35, and is installed on the side roller lower bracket 36. The side roller bracket 32 is provided with a plurality of adjustment holes 10, The side idler support 32 and the side idler lower support 36 are also provided with relevant and associated rotation centers 11 .

本实用新型的有益效果:The beneficial effects of the utility model:

针对现有的技术状况,本实用新型设计的可调角自动调偏托辊的两组侧托辊角度可调以达到与输送带槽角一致。本实用新型的可调角侧托辊3的采用,在侧托辊支架32上有多个按所需调节角度的调节孔,同时侧托辊支架32上有一个供于旋转的旋转中心孔,使得侧托辊角度可调。从而侧托辊角度可调以达到与输送带槽角一致。In view of the existing technical situation, the angles of the two sets of side idlers of the adjustable angle automatic deflection idlers designed by the utility model can be adjusted to be consistent with the groove angle of the conveyor belt. The adoption of the angle-adjustable side roller 3 of the utility model has a plurality of adjustment holes according to the required angle adjustment on the side roller bracket 32, and at the same time, there is a rotating center hole for rotation on the side roller bracket 32, Make the side roller angle adjustable. Therefore, the angle of the side roller can be adjusted to be consistent with the angle of the conveyor belt groove.

附图说明Description of drawings

图1为本发明带式输送机可调角自动调偏托辊爆炸示意图。Fig. 1 is a schematic diagram of the explosion of the angle-adjustable and automatic deflection-adjusting rollers of the belt conveyor of the present invention.

图中,1、水平托辊;2、拨叉机构;3、可调角侧托辊;4、侧蜡烛辊;5、支架;6、侧托辊转动装置;7、中间转动装置;8、水平托辊转动装置。In the figure, 1. Horizontal roller; 2. Fork mechanism; 3. Adjustable angle side roller; 4. Side candle roller; 5. Bracket; 6. Side roller rotating device; 7. Intermediate rotating device; 8. Horizontal roller rotation device.

图2为本发明组装后的带式输送机可调角自动调偏托辊轴侧图。Fig. 2 is an axial side view of the angle-adjustable automatic deflection-adjusting idler roller of the belt conveyor assembled in the present invention.

图3为本发明实施例的可调角侧托辊爆炸示意图。Fig. 3 is a schematic diagram of the explosion of the angle-adjustable side idler according to the embodiment of the present invention.

31、托辊;32、侧托辊支架;33、支撑杆;34、固定销;35、开口销;36、侧托辊下支架。31, roller; 32, side roller support; 33, support rod; 34, fixed pin; 35, cotter pin; 36, side roller lower bracket.

图4为本发明实施例的可调角侧托辊结构示意图。Fig. 4 is a schematic structural diagram of an adjustable-angle side idler according to an embodiment of the present invention.

10、调节孔;11旋转中心。10. Adjustment hole; 11 Rotation center.

具体实施方式Detailed ways

以下结合附图和具体实施例对本实用新型作进一步详细阐述。The utility model is described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明带式输送机可调角自动调偏托辊爆炸示意图。本实施例的带式输送机可调角自动调偏托辊,它由1、水平托辊;2、拨叉机构(2组);3、可调角侧托辊(2组);4、侧蜡烛辊(2组);5、支架;6、侧托辊转动装置(2组);7、中间转动装置(2组);8、水平托辊转动装置所组成(详见附图1)。所述水平托辊1通过所述水平托辊转动装置8安装于所述支架5上,所述拨叉机构2通过所述中间转动装置7安装于所述支架5上,所述可调角侧托辊3通过所述侧托辊转动装置6安装于所述支架5上,所述拨叉机构2、可调角侧托辊3、侧蜡烛辊4均为两组,并对称分布于所述水平托辊1两侧。Fig. 1 is a schematic diagram of the explosion of the angle-adjustable and automatic deflection-adjusting rollers of the belt conveyor of the present invention. The belt conveyor of the present embodiment can adjust the angle and automatically adjust the deflection roller, which consists of 1, a horizontal roller; 2, a fork mechanism (2 groups); 3, an adjustable angle side roller (2 groups); 4, Side candle rollers (2 groups); 5. Bracket; 6. Side roller rotating device (2 groups); 7. Intermediate rotating device (2 groups); 8. Horizontal roller rotating device (see attached drawing 1 for details) . The horizontal roller 1 is installed on the bracket 5 through the horizontal roller rotating device 8, the fork mechanism 2 is installed on the bracket 5 through the intermediate rotating device 7, and the adjustable angle side The idler 3 is installed on the bracket 5 through the side idler rotating device 6, the fork mechanism 2, the angle-adjustable side idler 3, and the side candle roller 4 are two groups, and are symmetrically distributed on the Horizontal supporting roller 1 both sides.

图2为组装后可调角自动调偏托辊的轴侧图。Fig. 2 is a side view of the angle-adjustable automatic deflection idler roller after assembly.

所述可调角侧托辊3由托辊31、侧托辊支架32、支撑杆33、固定销34、开口销35、侧托辊下支架36所组成(详见附图3)。所述托辊31安装于所述侧托辊支架32上,所述侧托辊支架32通过固定销34和开口销35与所述支撑杆33相连,并安装于所述侧托辊下支架36上。所述侧托辊支架32上设有多个调节孔10,所述侧托辊支架32和所述侧托辊下支架36上还设有相关配合关联的旋转中心11。The angle-adjustable side idler 3 is composed of an idler 31, a side idler bracket 32, a support rod 33, a fixed pin 34, a cotter pin 35, and a side idler lower bracket 36 (see accompanying drawing 3 for details). The idler 31 is installed on the side idler bracket 32, the side idler bracket 32 is connected with the support rod 33 through the fixed pin 34 and the cotter pin 35, and is installed on the side idler lower bracket 36 superior. The side idler bracket 32 is provided with a plurality of adjustment holes 10 , and the side idler bracket 32 and the side idler lower bracket 36 are also provided with relevant and associated rotation centers 11 .

所述可调角侧托辊3角度调节方法为:拨下调节孔10处的固定销34和开口销35,以旋转中心11为旋转点,转动侧托辊支架32和托辊31,达到所需的侧托辊角度后用固定销34和开口销35把支撑杆33与侧托辊支架32固定在一起(见附图3、附图4)。The angle adjustment method of the adjustable angle side idler 3 is as follows: pull down the fixed pin 34 and the cotter pin 35 at the adjustment hole 10, take the rotation center 11 as the rotation point, and rotate the side idler bracket 32 and the idler 31 to reach the desired angle. Use fixed pin 34 and cotter pin 35 to fix support bar 33 and side roller support 32 together after the required side idler angle (seeing accompanying drawing 3, accompanying drawing 4).

1、可调角侧托辊3的采用,使得侧托辊角度可调。从而侧托辊角度可调以达到与输送带槽角一致。1. The use of adjustable angle side rollers 3 makes the angle of the side rollers adjustable. Therefore, the angle of the side roller can be adjusted to be consistent with the angle of the conveyor belt groove.

2、侧托辊支架32上有多个按所需调节角度的调节孔。2. There are a plurality of adjustment holes on the side roller bracket 32 for adjusting the angle as required.

3、侧托辊支架32上有一个供于旋转的旋转中心孔。3. There is a rotation center hole for rotation on the side roller bracket 32 .

以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明的权利要求书的保护范围之内。本发明未涉及的技术均可通过现有技术加以实现。The above embodiments are only to illustrate the technical ideas of the present invention, and cannot limit the protection scope of the present invention with this. Any changes made on the basis of the technical solutions according to the technical ideas proposed in the present invention all fall into the claims of the present invention. within the scope of protection of the book. Technologies not involved in the present invention can be realized by existing technologies.

Claims (2)

1.一种带式输送机可调角自动调偏托辊,其特征在于:它由水平托辊(1)、拨叉机构(2)、可调角侧托辊(3)、侧蜡烛辊(4)、支架(5)、侧托辊转动装置(6)、中间转动装置(7)和水平托辊转动装置(8)组成;所述水平托辊(1)通过所述水平托辊转动装置(8)安装于所述支架(5)上,所述拨叉机构(2)通过所述中间转动装置(7)安装于所述支架(5)上,所述可调角侧托辊(3)通过所述侧托辊转动装置(6)安装于所述支架(5)上,所述拨叉机构(2)、可调角侧托辊(3)、侧蜡烛辊(4)均为两组,并对称分布于所述水平托辊(1)两侧。1. A belt conveyor adjustable angle automatic deflection idler, characterized in that it consists of a horizontal idler (1), a fork mechanism (2), an adjustable angle side idler (3), a side candle roller (4), bracket (5), side roller rotating device (6), intermediate rotating device (7) and horizontal roller rotating device (8); the horizontal roller (1) rotates through the horizontal roller The device (8) is installed on the bracket (5), the fork mechanism (2) is installed on the bracket (5) through the intermediate rotation device (7), and the adjustable angle side roller ( 3) The side roller rotating device (6) is installed on the bracket (5), and the shift fork mechanism (2), the angle-adjustable side roller (3), and the side candle roller (4) are all Two groups are symmetrically distributed on both sides of the horizontal idler roller (1). 2.根据权利要求1所述的带式输送机可调角自动调偏托辊,其特征在于:2. The belt conveyor adjustable angle automatic deflection idler according to claim 1, characterized in that: 所述可调角侧托辊(3)由托辊(31)、侧托辊支架(32)、支撑杆(33)和侧托辊下支架(36)组成;所述托辊(31)安装于所述侧托辊支架(32)上,所述侧托辊支架(32)通过固定销(34)和开口销(35)与所述支撑杆(33)相连,并安装于所述侧托辊下支架(36)上,所述侧托辊支架(32)上设有多个调节孔(10),所述侧托辊支架(32)和所述侧托辊下支架(36)上还设有相关配合关联的旋转中心(11)。The adjustable angle side roller (3) is composed of a roller (31), a side roller bracket (32), a support rod (33) and a side roller lower bracket (36); the roller (31) is installed On the side roller bracket (32), the side roller bracket (32) is connected with the support bar (33) through a fixed pin (34) and a cotter pin (35), and is installed on the side bracket On the roller lower bracket (36), a plurality of adjustment holes (10) are provided on the side roller bracket (32), and the side roller bracket (32) and the side roller lower bracket (36) are also provided with A center of rotation (11) associated with the associated fit is provided.
CN201920557135.6U 2019-04-23 2019-04-23 Belt conveyor adjustable angle automatic deflection idler Expired - Fee Related CN209853121U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772330A (en) * 2021-09-08 2021-12-10 赫曼(南京)机械技术工程有限公司 Deviation adjusting carrier roller of belt conveyor and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772330A (en) * 2021-09-08 2021-12-10 赫曼(南京)机械技术工程有限公司 Deviation adjusting carrier roller of belt conveyor and using method thereof

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