CN209851097U - High-precision cutting device for foam sheets - Google Patents
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Abstract
本实用新型揭示了一种泡棉片材高精度裁切装置,包括下模以及与其相对设置的上模,两者相互配合完成对泡棉片材的限位;所述上模上设有与水平面形成夹角为45°的贯穿滑槽,所述滑槽内容置有一与其为紧配合的冲头,所述冲头的高度大于所述滑槽的高度,所述冲头可由驱动组件驱动其在所述滑槽内滑动,以完成对所述泡棉片材的裁切;所述下模和上模之间还设有用以使所述泡棉片材受力均匀的施力组件。本实用新型的有益效果主要体现在:结构简单,设计精巧,该装置实现压紧和裁切,成品片材裁切端面平整、公差小、规格整齐,裁切速度快,生产效率高,降低了大量的人力成本,提高了生产安全性。
The utility model discloses a foam sheet high-precision cutting device, which includes a lower die and an upper die opposite to it, and the two cooperate with each other to complete the positioning of the foam sheet; the upper die is provided with a The horizontal plane forms a through chute with an included angle of 45°, and a punch that fits closely with it is placed in the chute, the height of the punch is greater than the height of the chute, and the punch can be driven by the drive assembly. Sliding in the chute to complete the cutting of the foam sheet; a force-applying component for making the foam sheet uniformly stressed is also provided between the lower die and the upper die. The beneficial effects of the utility model are mainly reflected in: simple structure, exquisite design, the device realizes pressing and cutting, the end surface of the finished sheet cutting is flat, the tolerance is small, the specifications are neat, the cutting speed is fast, the production efficiency is high, and a large amount of waste is reduced. Lower labor costs and improved production safety.
Description
技术领域technical field
本实用新型涉及泡棉片材裁切设备技术领域,具体而言,尤其涉及一种泡棉片材高精度裁切装置。The utility model relates to the technical field of cutting equipment for foam sheets, in particular to a high-precision cutting device for foam sheets.
背景技术Background technique
泡棉是塑料粒子发泡过的材料,具有有弹性、重量轻、快速压敏固定、使用方便、弯曲自如、体积超薄、性能可靠等一系列特点,使用领域较广。尤其是使用在新能源电池组上,但是对泡棉的角度要求比较高,通常要求夹角为45°,其误差±1°。Foam is a material made of foamed plastic particles. It has a series of characteristics such as elasticity, light weight, fast pressure-sensitive fixation, convenient use, free bending, ultra-thin volume, and reliable performance. It has a wide range of applications. It is especially used in new energy battery packs, but the requirements for the angle of the foam are relatively high. Usually, the included angle is required to be 45°, and the error is ±1°.
目前,泡棉片材一般由人工裁剪,由于发泡棉厚度较厚、材质软,在裁片时裁剪方向容易走偏,不易把控,导致片材裁剪公差较大,容易出现不良品,品质得不到保证,裁片时规格调整难,整体操作繁琐,人工速度慢,跟不上出片节奏,生产效率低。At present, foam sheets are generally cut manually. Due to the thick foam and soft material, the cutting direction is easy to deviate when cutting, and it is difficult to control, resulting in large cutting tolerances, prone to defective products, and poor quality. If there is no guarantee, it is difficult to adjust the specifications when cutting pieces, the overall operation is cumbersome, the manual speed is slow, it cannot keep up with the rhythm of film production, and the production efficiency is low.
实用新型内容Utility model content
本实用新型的目的是克服现有技术存在的不足,提供一种泡棉片材高精度裁切装置。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a high-precision cutting device for foam sheets.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
一种泡棉片材高精度裁切装置,包括下模以及与其相对设置的上模,两者相互配合完成对泡棉片材的限位;所述上模上设有与水平面形成夹角为45°的贯穿滑槽,所述滑槽内容置有一与其为紧配合的冲头,所述冲头的高度大于所述滑槽的高度,所述冲头可由驱动组件驱动其在所述滑槽内滑动,以完成对所述泡棉片材的裁切;所述下模和上模之间还设有用以使所述泡棉片材受力均匀的施力组件。A high-precision cutting device for foam sheets, comprising a lower die and an upper die set opposite to it, the two cooperate with each other to complete the positioning of the foam sheet; the upper die is provided with an angle of 45° through the chute, the chute contains a punch that is closely matched with it, the height of the punch is greater than the height of the chute, and the punch can be driven by the drive assembly to move on the chute Sliding inside to complete the cutting of the foam sheet; a force applying component for making the foam sheet uniformly stressed is also provided between the lower mold and the upper mold.
优选的,所述下模包括下模板以及固设在所述下模板上的支撑板,所述支撑板上设有倾斜凹槽,所述冲头可贯穿所述滑槽至少部分延伸置于所述凹槽内。Preferably, the lower mold includes a lower template and a support plate fixed on the lower template, the support plate is provided with an inclined groove, and the punch can at least partially extend through the chute and be placed on the lower template. inside the groove.
优选的,所述上模包括上模板以及与所述上模板固接的容置板,所述上模板上设有一容置槽,所述容置槽内设有一限位螺栓,所述限位螺栓的末端贯穿所述容置板与位于所述容置板正下方的按压板固接。Preferably, the upper die includes an upper template and an accommodating plate affixed to the upper template, an accommodating groove is provided on the upper template, a limit bolt is arranged in the accommodating groove, and the limit bolt The ends of the bolts pass through the accommodating plate and are fixedly connected to the pressing plate directly below the accommodating plate.
优选的,所述上模板上固设有导向柱,所述导向柱可依次贯穿所述容置板和按压板,并延伸置于与其相匹配位于所述支撑板上的导向槽内。Preferably, guide columns are fixed on the upper formwork, and the guide columns can pass through the accommodation plate and the pressing plate in sequence, and extend into the matching guide grooves on the support plate.
优选的,所述驱动组件至少包括设置在所述冲头一侧的开口以及固设在所述开口内的第一弹簧,所述第一弹簧的另一端与固设在所述冲头同一侧的凸块固接。Preferably, the drive assembly at least includes an opening on one side of the punch and a first spring fixed in the opening, and the other end of the first spring is fixed on the same side of the punch. The bumps are fixed.
优选的,所述上模板上还设有一容置腔,所述容置腔内容置有一连接螺母,所述连接螺母的末端贯穿所述容置板与所述冲头固接。Preferably, the upper template is further provided with an accommodating cavity, and a connecting nut is accommodated in the accommodating cavity, and the end of the connecting nut passes through the accommodating plate and is fixedly connected with the punch.
优选的,所述驱动组件还包括设置在所述容置板上的收容槽,所述收容槽内容置有一第二弹簧,所述第二弹簧的一端与所述上模板固接,另一端与所述按压板固接。Preferably, the driving assembly further includes a receiving groove arranged on the receiving plate, a second spring is placed in the receiving groove, one end of the second spring is fixedly connected to the upper template, and the other end is connected to the upper template. The pressing plate is fixedly connected.
优选的,所述施力组件包括一组固设在所述按压板下表面上的下压料凸点,以及一组固设在所述支撑板上表面上的上顶料凸点,所述上顶料凸点位于相应地所述下压料凸点的正下方,且与所述滑槽贴近。Preferably, the force application assembly includes a set of lower pressing bumps fixed on the lower surface of the pressing plate, and a set of upper ejection bumps fixed on the upper surface of the support plate, the The upper ejector bumps are located directly below the corresponding lower ejector bumps and are close to the chute.
本实用新型的有益效果主要体现在:The beneficial effects of the utility model are mainly reflected in:
1、结构简单,设计精巧,该装置实现压紧和裁切,成品片材裁切端面平整、公差小、规格整齐,裁切速度快,生产效率高,降低了大量的人力成本,提高了生产安全性;1. The structure is simple and the design is exquisite. The device realizes pressing and cutting. The end surface of the finished sheet is flat, the tolerance is small, the specifications are neat, the cutting speed is fast, the production efficiency is high, a lot of labor costs are reduced, and the production safety is improved. sex;
2、导向柱的设置对按压板的相对移动起到导向作用,同时与导向槽相匹配,完成按压板和支撑板之间紧贴;2. The setting of the guide column plays a guiding role in the relative movement of the pressing plate, and at the same time matches the guide groove to complete the close contact between the pressing plate and the supporting plate;
3、上顶料凸点和下压料凸点相互配合对泡棉片材施压,使相邻被施力组件施加的泡棉之间作用力相互抵消,从而受力均匀,以保证裁切端面平整,无公差;3. The upper bumps of the top material and the lower bumps of the pressure material cooperate with each other to exert pressure on the foam sheet, so that the forces between the foams exerted by the adjacent force-applying components cancel each other out, so that the force is uniform, so as to ensure cutting The end face is flat and without tolerance;
4、该装置可通过调整冲头的角度实现对不同规格泡棉的裁切,具有较广的适用性。4. The device can realize the cutting of foam with different specifications by adjusting the angle of the punch, and has wide applicability.
附图说明Description of drawings
下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
图1:本实用新型中装置处于打开状态的结构示意图;Fig. 1: the structural representation of device in the open state in the utility model;
图2:图1中A部分的结构示意图;Figure 2: Schematic diagram of the structure of part A in Figure 1;
图3:本实用新型中装置处于闭合状态的结构示意图;Fig. 3: The structure schematic diagram of the device in the closed state in the utility model;
图4:图3中B部分的结构示意图。Figure 4: Schematic diagram of the structure of part B in Figure 3.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本实用新型进行详细描述。但这些实施方式并不限于本实用新型,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本实用新型的保护范围内。The utility model will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present utility model, and structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present utility model.
如图1至图4所示,本实用新型揭示了一种泡棉片材高精度裁切装置,包括下模1以及与其相对设置的上模2,两者相互配合完成对泡棉片材100的限位。其中,所述下模1包括下模板11以及固设在所述下模板11上的支撑板12,所述支撑板12上设有倾斜凹槽13,所述冲头22可贯穿所述滑槽21至少部分延伸置于所述凹槽13内。所述上模2包括上模板23以及与所述上模板23固接的容置板24,所述上模板23的一端上设有一容置槽231,所述容置槽231内设有一限位螺栓232,所述限位螺栓232的末端贯穿所述容置板24与位于所述容置板24正下方的按压板25固接,所述限位螺栓232的设置可对所述按压板25的滑动起到限位,防止其意外掉落的情况发生。所述上模板23的另一端上固设有导向柱26,所述导向柱26可依次贯穿所述容置板24和按压板25,并延伸置于与其相匹配位于所述支撑板12上的导向槽121内,导向柱的设置对按压板的相对移动起到导向作用,同时与导向槽相匹配,完成按压板和支撑板之间紧贴。As shown in Figures 1 to 4, the utility model discloses a foam sheet high-precision cutting device, including a lower mold 1 and an upper mold 2 opposite to it, and the two cooperate to complete the foam sheet 100 limit. Wherein, the lower mold 1 includes a lower template 11 and a support plate 12 fixed on the lower template 11, the support plate 12 is provided with an inclined groove 13, and the punch 22 can pass through the chute 21 extends at least partly in said groove 13 . The upper mold 2 includes an upper template 23 and an accommodating plate 24 affixed to the upper template 23, one end of the upper template 23 is provided with an accommodating groove 231, and a limiting position is provided in the accommodating groove 231. Bolt 232, the end of described limit bolt 232 passes through described accommodation plate 24 and is fixedly connected with pressing plate 25 that is positioned at described accommodation plate 24 just below, and the setting of described limit bolt 232 can be to described pressing plate 25 The sliding of the handle acts as a limit to prevent it from falling accidentally. The other end of the upper mold plate 23 is fixed with a guide column 26, the guide column 26 can pass through the accommodation plate 24 and the pressing plate 25 in turn, and extend to be placed on the support plate 12 that is matched with it. In the guide groove 121, the setting of the guide column plays a guiding role for the relative movement of the pressing plate, and at the same time matches with the guide groove to complete the close contact between the pressing plate and the supporting plate.
所述上模2上设有与水平面形成夹角为45°的贯穿滑槽21,所述滑槽21内容置有一与其为紧配合的冲头22,所述冲头22的高度大于所述滑槽21的高度,所述冲头22可由驱动组件3驱动其在所述滑槽21内滑动,以完成对所述泡棉片材100的裁切。所述驱动组件3至少包括设置在所述冲头22一侧的开口31以及固设在所述开口31内的第一弹簧32,所述第一弹簧32的另一端与固设在所述冲头22同一侧的凸块221固接。进一步的,所述驱动组件3还包括设置在所述容置板24上的收容槽33,所述收容槽33内容置有一第二弹簧331,所述第二弹簧331的一端与所述上模板23固接,另一端与所述按压板25固接。所述上模板23上还设有一容置腔233,所述容置腔233内容置有一连接螺母234,所述连接螺母234的末端贯穿所述容置板24与所述冲头22固接。The upper mold 2 is provided with a through chute 21 which forms an angle of 45° with the horizontal plane, and a punch 22 which is closely matched with it is housed in the chute 21, and the height of the punch 22 is greater than that of the slide. The height of the groove 21, the punch 22 can be driven by the driving assembly 3 to slide in the sliding groove 21, so as to complete the cutting of the foam sheet 100. The drive assembly 3 at least includes an opening 31 arranged on one side of the punch 22 and a first spring 32 fixed in the opening 31, the other end of the first spring 32 is connected to the punch fixed in the punch. The bump 221 on the same side of the head 22 is fixedly connected. Further, the driving assembly 3 also includes a receiving groove 33 arranged on the receiving plate 24, a second spring 331 is housed in the receiving groove 33, and one end of the second spring 331 is connected to the upper template. 23, and the other end is fixedly connected to the pressing plate 25. The upper template 23 is further provided with a receiving chamber 233 , and a connecting nut 234 is housed in the receiving chamber 233 , and the end of the connecting nut 234 passes through the receiving plate 24 and is fixedly connected with the punch 22 .
本实用新型中,所述下模1和上模2之间还设有用以使所述泡棉片材100受力均匀的施力组件4。所述施力组件4包括一组固设在所述按压板25下表面上的下压料凸点41,以及一组固设在所述支撑板12上表面上的上顶料凸点42,所述上顶料凸点42位于相应地所述下压料凸点41的正下方,且与所述滑槽21贴近。所述上顶料凸点和下压料凸点相互配合对泡棉片材施压,使相邻被施力组件施加的泡棉之间作用力相互抵消,从而受力均匀,以保证裁切端面平整,无公差。In the present utility model, a force applying component 4 is provided between the lower mold 1 and the upper mold 2 to make the foam sheet 100 be stressed evenly. The force application assembly 4 includes a set of lower pressing bumps 41 fixed on the lower surface of the pressing plate 25, and a set of upper ejection bumps 42 fixed on the upper surface of the support plate 12, The upper ejection bump 42 is located directly below the corresponding lower ejection bump 41 and is close to the chute 21 . The upper bumps and lower bumps cooperate with each other to exert pressure on the foam sheet, so that the forces between the foams applied by the adjacent force-applying components cancel each other out, so that the force is uniform, so as to ensure cutting Flat end faces without tolerances.
下面简单阐述一下本实用新型的工作过程,当准备裁切时,将泡棉片材100放置在按压板25和支撑板12之间,向所述上模板23施加作用力,直至按压板25与所述泡棉片材100完全紧贴,此时,所述上顶料凸点42和下压料凸点41对所述泡棉片材100施加作用力,相邻位置上的凸点施加的作用力一致,导致泡棉之间的作用力相互抵消,从而受力均匀,与其同时,所述冲头22贯穿所述滑槽21延伸置于凹槽13内,完成裁切工序。The working process of the present utility model is briefly described below. When ready to cut, the foam sheet 100 is placed between the pressing plate 25 and the support plate 12, and an active force is applied to the upper template 23 until the pressing plate 25 and The foam sheet 100 is completely in close contact. At this time, the upper bumps 42 and the lower bumps 41 exert a force on the foam sheet 100, and the bumps on the adjacent positions exert force. The acting force is consistent, so that the acting forces between the foams cancel each other, so that the force is uniform. At the same time, the punch 22 extends through the chute 21 and is placed in the groove 13 to complete the cutting process.
待裁切完成后,取消向所述上模板23施加的作用力,所述上模板23在所述第二弹簧331的反作用力下向上移动,直至其处于初始状态。同时,所述第一弹簧32通过所述凸块221对所述冲头22施加反作用力,以防止对人身安全造成威胁。After the cutting is completed, the force applied to the upper template 23 is canceled, and the upper template 23 moves upward under the reaction force of the second spring 331 until it is in the initial state. At the same time, the first spring 32 exerts a reaction force on the punch 22 through the protrusion 221 to prevent personal safety from being threatened.
本实用新型的有益效果主要体现在:The beneficial effects of the utility model are mainly reflected in:
1、结构简单,设计精巧,该装置实现压紧和裁切,成品片材裁切端面平整、公差小、规格整齐,裁切速度快,生产效率高,降低了大量的人力成本,提高了生产安全性;1. The structure is simple and the design is exquisite. The device realizes pressing and cutting. The end surface of the finished sheet is flat, the tolerance is small, the specifications are neat, the cutting speed is fast, the production efficiency is high, a lot of labor costs are reduced, and the production safety is improved. sex;
2、导向柱的设置对按压板的相对移动起到导向作用,同时与导向槽相匹配,完成按压板和支撑板之间紧贴;2. The setting of the guide column plays a guiding role in the relative movement of the pressing plate, and at the same time matches the guide groove to complete the close contact between the pressing plate and the supporting plate;
3、上顶料凸点和下压料凸点相互配合对泡棉片材施压,使相邻被施力组件施加的泡棉之间作用力相互抵消,从而受力均匀,以保证裁切端面平整,无公差;3. The upper bumps of the top material and the lower bumps of the pressure material cooperate with each other to exert pressure on the foam sheet, so that the forces between the foams exerted by the adjacent force-applying components cancel each other out, so that the force is uniform, so as to ensure cutting The end face is flat and without tolerance;
4、该装置可通过调整冲头的角度实现对不同规格泡棉的裁切,具有较广的适用性。4. The device can realize the cutting of foam with different specifications by adjusting the angle of the punch, and has wide applicability.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式或变更均应包含在本实用新型的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible implementation modes of the present utility model, and they are not used to limit the protection scope of the present utility model. Embodiments or modifications should be included within the protection scope of the present utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109732702A (en) * | 2019-01-30 | 2019-05-10 | 苏州市美格尔精密机械科技有限公司 | The thick smooth beveller of foam sheet material |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732702A (en) * | 2019-01-30 | 2019-05-10 | 苏州市美格尔精密机械科技有限公司 | The thick smooth beveller of foam sheet material |
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Effective date of registration: 20230726 Address after: No. 199 Guoqing East Road, Taixing High tech Industrial Development Zone, Taizhou City, Jiangsu Province, 225400 Patentee after: Jiangsu Meijin New Energy Technology Co.,Ltd. Address before: No.48 Dongwang Road, Suzhou Industrial Park, Jiangsu Province Patentee before: US NAGEL PRECISION MACHINERY TECHNOLOGY CO.,LTD. SUZHOU |
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Effective date of registration: 20250714 Address after: 215000 Jiangsu Province, Suzhou City, Industrial Park, Dongwang Road 48.NO Patentee after: US NAGEL PRECISION MACHINERY TECHNOLOGY CO.,LTD. SUZHOU Country or region after: China Address before: No. 199 Guoqing East Road, Taixing High tech Industrial Development Zone, Taizhou City, Jiangsu Province, 225400 Patentee before: Jiangsu Meijin New Energy Technology Co.,Ltd. Country or region before: China |
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