CN209850751U - Clamping device for clamping inner wall of test piece - Google Patents
Clamping device for clamping inner wall of test piece Download PDFInfo
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- CN209850751U CN209850751U CN201920615987.6U CN201920615987U CN209850751U CN 209850751 U CN209850751 U CN 209850751U CN 201920615987 U CN201920615987 U CN 201920615987U CN 209850751 U CN209850751 U CN 209850751U
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Abstract
本实用新型涉及一种用于夹持试件内壁的夹紧装置,包括:外壳、锥齿盘支撑体、锥齿盘、锥齿盘轴承、小锥齿轮、小锥齿轮轴、小锥齿轮轴承、挡盖、法兰盘式连接体、圆柱外齿圈、圆柱外齿圈轴承、小圆柱齿轮轴安装体、圆柱圈式连接体、小圆柱齿轮、小圆柱齿轮轴、小圆柱齿轮轴承、连接杆、卡爪、导向基座、自锁装置;本实用新型一种用于夹持试件内壁的夹紧装置通过所述自锁装置的棘爪与棘轮相互配合,从而完成所述夹紧装置的自锁,使所述夹紧装置具有自锁的功能,通过一系列的传动机构,将所述卡爪的弧形末端推向中心轴线,完成试件的夹紧工作,具有结构简单、紧凑,工艺性好,操作方便等优点。
The utility model relates to a clamping device for clamping the inner wall of a test piece, comprising: a shell, a bevel gear disc support body, a bevel gear disc, a bevel gear disc bearing, a small bevel gear, a small bevel gear shaft, and a small bevel gear bearing , Block cover, flange type connection body, cylindrical external gear ring, cylindrical external gear ring bearing, small cylindrical gear shaft mounting body, cylindrical ring type connecting body, small cylindrical gear, small cylindrical gear shaft, small cylindrical gear bearing, connection Rod, claw, guide base, self-locking device; a clamping device for clamping the inner wall of the test piece of the utility model cooperates with the ratchet and the ratchet of the self-locking device, thereby completing the clamping device Self-locking, so that the clamping device has the function of self-locking, through a series of transmission mechanisms, the arc-shaped end of the claw is pushed to the central axis, and the clamping work of the specimen is completed. It has a simple and compact structure. , good workmanship, easy operation and so on.
Description
技术领域technical field
本实用新型涉及到一种夹紧装置,具体的说是涉及到一种用于夹持试件内壁的夹紧装置。The utility model relates to a clamping device, in particular to a clamping device for clamping the inner wall of a test piece.
背景技术Background technique
人类生活和工作中会用到各种各样的夹紧装置,夹紧装置的应用范围越来越广。夹紧装置是指机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置,又称卡具。从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装工件的装置,都可称为夹紧装置。夹紧装置是机械加工中不可缺少的一种工艺装备,它能起以下作用:保证稳定可靠地达到各项加工精度要求;缩短加工工时,提高劳动生产率;降低生产成本;减轻操作者的劳动强度;可由较低技术等级的操作者进行加工;能扩大机床工艺范围。市场上存在各种各样的夹紧装置,例如:焊接夹具、检验夹具、装配夹具、机床夹具等,但大部分夹紧装置存在各种各样的问题,例如:对于圆柱圈式试件,只能夹持试件的外壁,不能夹持试件的内壁;夹紧装置的结构复杂、可靠性差、精度低、适应性差等。为解决市场上的夹紧装置的诸多弊端,本实用新型设计了这款操作简便,美观大方,精度高的用于夹持试件内壁的夹紧装置。Various clamping devices are used in human life and work, and the application range of clamping devices is becoming wider and wider. Clamping device refers to the device used to fix the processing object in the process of mechanical manufacturing so that it can occupy the correct position to accept construction or inspection, also known as fixture. In a broad sense, in any process in the process, the device used to install the workpiece quickly, conveniently and safely can be called a clamping device. The clamping device is an indispensable process equipment in mechanical processing. It can play the following roles: to ensure that the processing accuracy requirements are met stably and reliably; to shorten the processing time and improve labor productivity; to reduce production costs; to reduce the labor intensity of the operator ; It can be processed by operators with lower technical levels; it can expand the range of machine tools. There are a variety of clamping devices on the market, such as: welding fixtures, inspection fixtures, assembly fixtures, machine tool fixtures, etc., but most of the clamping devices have various problems, for example: for cylindrical ring test pieces, Only the outer wall of the test piece can be clamped, but the inner wall of the test piece cannot be clamped; the clamping device has complex structure, poor reliability, low precision, poor adaptability, etc. In order to solve many disadvantages of the clamping devices on the market, the utility model designs this clamping device which is easy to operate, elegant in appearance and high in precision for clamping the inner wall of the test piece.
发明内容Contents of the invention
本实用新型的目的寻求设计制造一种结构简单、紧凑,工艺性好,操作方便,精度高,安全实用的一种用于夹持试件内壁的夹紧装置。The purpose of this utility model is to design and manufacture a clamping device for clamping the inner wall of a test piece which is simple in structure, compact in structure, good in manufacturability, convenient in operation, high in precision, safe and practical.
为达到上述目的,本实用新型所采用的技术方案如下:一种用于夹持试件内壁的夹紧装置,包括:外壳、锥齿盘支撑体、锥齿盘、锥齿盘轴承、小锥齿轮、小锥齿轮轴、小锥齿轮轴承、挡盖、法兰盘式连接体、圆柱外齿圈、圆柱外齿圈轴承、小圆柱齿轮轴安装体、圆柱圈式连接体、小圆柱齿轮、小圆柱齿轮轴、小圆柱齿轮轴承、连接杆、卡爪、导向基座、自锁装置;所述锥齿盘支撑体通过所述锥齿盘轴承与所述锥齿盘相连接,所述锥齿盘与所述小锥齿轮相啮合,所述小锥齿轮通过花键与所述小锥齿轮轴相固定连接,所述小锥齿轮轴通过所述小锥齿轮轴承与所述外壳相互连接;所述锥齿盘支撑体通过螺钉与所述挡盖相互固定连接,所述挡盖通过螺钉与所述小圆柱齿轮轴安装体相互固定连接,所述小圆柱齿轮轴安装体与所述圆柱圈式连接体通过螺钉相互固定连接,所述圆柱圈式连接体与所述外壳通过螺钉相互固定连接;所述锥齿盘与所述法兰盘式连接体通过螺钉相互固定连接,所述法兰盘式连接体与所述圆柱外齿圈通过螺钉相互固定连接,所述圆柱外齿圈与所述小圆柱齿轮轴安装体通过圆柱外齿圈轴承相互连接,所述圆柱外齿圈与所述小圆柱齿轮相啮合,所述小圆柱齿轮与所述小圆柱齿轮轴通过所述小圆柱齿轮轴承相互连接,所述小圆柱齿轮轴与所述小圆柱齿轮轴安装体通过焊接相互固定连接;所述小圆柱齿轮的偏心处通过铰链铰接所述连接杆的一端,所述连接杆的另一端与所述卡爪的一端铰接,所述卡爪的另一端穿过所述导向基座,所述卡爪与所述导向基座通过间隙配合滑动连接,所述导向基座焊接在所述小圆柱齿轮轴安装体的边缘;所述自锁装置位于所述外壳和所述小锥齿轮之间,所述自锁装置的棘轮通过花键安装在所述小锥齿轮轴上,所述自锁装置的基座通过螺钉与所述外壳相互固定连接,所述自锁装置的调节螺杆与所述外壳通过螺纹相连接;所述外壳、所述锥齿盘支撑体、所述锥齿盘、所述锥齿盘轴承、所述挡盖、所述法兰盘式连接体、所述圆柱外齿圈、所述圆柱外齿圈轴承、所述小圆柱齿轮轴安装体和所述圆柱圈式连接体的轴线在同一条直线上;所述小锥齿轮、所述小锥齿轮轴、所述小锥齿轮轴承、所述小圆柱齿轮、所述小圆柱齿轮轴、所述小圆柱齿轮轴承、所述连接杆、所述卡爪、所述导向基座和所述自锁装置各有三套,它们围绕所述同一条直线等分分布。In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: a clamping device for clamping the inner wall of the test piece, including: a shell, a bevel disc support body, a bevel disc, a bevel disc bearing, a small cone Gear, pinion bevel gear shaft, pinion bevel gear bearing, cover, flange connection body, cylindrical external ring gear, cylindrical external gear ring bearing, small cylindrical gear shaft installation body, cylindrical ring type connection body, small cylindrical gear, Small cylindrical gear shaft, small cylindrical gear bearing, connecting rod, claw, guide base, self-locking device; the support body of the bevel gear is connected with the bevel gear through the bevel gear bearing, and the bevel gear The chainring meshes with the bevel pinion gear, the bevel pinion gear is fixedly connected to the bevel pinion gear shaft through a spline, and the bevel pinion gear shaft is connected to the housing through the bevel pinion gear bearing; The support body of the bevel tooth disc is fixedly connected with the cover by screws, the cover is fixedly connected with the shaft mounting body of the small cylindrical gear by screws, and the shaft mounting body of the small cylindrical gear is connected with the cylindrical ring The connecting body is fixedly connected to each other by screws, the cylindrical ring connecting body and the shell are fixedly connected to each other by screws; the bevel tooth plate and the flange connecting body are fixedly connected to each other by screws, and the flange The disc connecting body and the cylindrical external gear ring are fixedly connected to each other by screws, the cylindrical external gear ring and the small cylindrical gear shaft mounting body are connected to each other through the cylindrical external gear gear bearing, and the cylindrical external gear gear and the The small cylindrical gear is meshed, the small cylindrical gear and the small cylindrical gear shaft are connected to each other through the small cylindrical gear bearing, and the small cylindrical gear shaft and the small cylindrical gear shaft mounting body are fixedly connected to each other by welding; The eccentric part of the small cylindrical gear is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to one end of the claw, and the other end of the claw passes through the guide base, and the The claw and the guide base are slidingly connected by clearance fit, and the guide base is welded on the edge of the small cylindrical gear shaft mounting body; the self-locking device is located between the shell and the small bevel gear, The ratchet of the self-locking device is mounted on the pinion gear shaft through a spline, the base of the self-locking device is fixedly connected with the housing through screws, and the adjusting screw of the self-locking device is connected with the housing Connected by threads; the shell, the bevel gear support body, the bevel gear, the bevel gear bearing, the cover, the flange connection body, the cylindrical outer gear , the axes of the cylindrical external ring gear bearing, the small cylindrical gear shaft mounting body and the cylindrical ring type connecting body are on the same straight line; the small bevel gear, the small bevel gear shaft, the small bevel There are three sets of gear bearings, the small cylindrical gear, the small cylindrical gear shaft, the small cylindrical gear bearing, the connecting rod, the claw, the guide base and the self-locking device. The same straight line equally divides the distribution.
进一步地,所述外壳为内部中空的圆柱体结构,且所述圆柱体的一端面被移除,另一端面开有三个围绕轴线等分的螺纹孔,所述外壳的开有所述螺纹孔的一端与所述圆柱圈式连接体的一端通过螺钉相连接;在所述圆柱体的侧面上均分开有三个圆形通孔I,三个所述圆形通孔I的轴线在同一平面I上,所述平面I与两个端面平行,所述平面I位于两个端面的中心对称面的一侧,且是靠近被移除的所述端面的一侧;在所述圆柱体的侧面上均分开有三个螺纹通孔,三个螺纹通孔的轴线在同一平面II上,且所述平面II位于所述平面I的旁边;在所述圆柱体的侧面上均分开有三个圆形通孔II,三个所述圆形通孔II的中心在同一平面Ⅲ上,且所述平面Ⅲ与所述平面I关于两个端面的所述中心对称面对称。Further, the outer casing is a hollow cylindrical structure, and one end surface of the cylinder is removed, and the other end surface is provided with three threaded holes equally divided around the axis, and the outer casing is provided with the threaded holes One end of one end is connected with one end of the cylindrical ring type connecting body by screws; three circular through holes I are separated on the side of the cylinder, and the axes of the three circular through holes I are on the same plane I , the plane I is parallel to the two end faces, the plane I is located on one side of the central symmetry plane of the two end faces, and is close to the side of the removed end face; on the side of the cylinder There are three threaded through holes, the axes of the three threaded through holes are on the same plane II, and the plane II is located next to the plane I; there are three circular through holes on the side of the cylinder II, the centers of the three circular through holes II are on the same plane III, and the plane III is symmetrical to the plane I with respect to the central symmetry plane of the two end faces.
进一步地,所述自锁装置包括:基座、弹簧、支撑架、调节螺杆、棘爪、棘轮;所述基座为长方体结构,通过螺钉固定安装在所述外壳的内侧面上,所述基座的侧面的一端焊接有所述弹簧,另一端焊接有所述支撑架;所述支撑架为四棱台结构,所述支撑架的下底面端焊接在所述基座上,上底面端铰接在所述棘爪的中间偏一侧,且是远离所述棘爪的牙的一侧;远离所述棘爪的牙的一端内侧配合安装有所述调节螺杆,所述调节螺杆由螺杆、圆柱和圆台依次通过螺纹固定安装在一起,并且所述圆柱和所述圆台的外部胶合具有高回弹性的弹性体材料制成的外壳,所述调节螺杆的所述螺杆与所述外壳的所述螺纹通孔通过螺纹相连接,所述调节螺杆的所述圆柱的外壳和所述圆台的外壳与远离所述棘爪的牙的一端内侧相接触配合;所述弹簧的一端焊接在所述基座上,另一端焊接在所述棘爪的中间偏另一侧,且是靠近所述棘爪的牙的一侧;靠近所述棘爪的牙的一端配合安装有所述棘轮,所述棘轮通过花键安装在所述小锥齿轮轴的一端,且是靠近所述小锥齿轮的一端。Further, the self-locking device includes: a base, a spring, a support frame, an adjusting screw, a pawl, and a ratchet; the base is a cuboid structure, and is fixed on the inner side of the housing by screws, and the base One end of the side of the seat is welded with the spring, and the other end is welded with the support frame; the support frame is a square truss structure, the lower bottom surface end of the support frame is welded on the base, and the upper bottom surface end is hinged On one side of the middle of the ratchet, and away from the teeth of the ratchet; the inside of one end away from the teeth of the ratchet is fitted with the adjusting screw, which consists of a screw, a cylinder and the round table are fixedly installed together by threads in turn, and the outer shell of the cylinder and the round table is glued with a high-resilience elastomer material, and the screw of the adjusting screw is connected with the thread of the shell. The through holes are connected by threads, and the outer casing of the cylinder of the adjusting screw and the outer casing of the round table are in contact with the inside of one end away from the teeth of the pawl; one end of the spring is welded on the base , the other end is welded on the other side of the middle of the pawl, and is close to the side of the teeth of the pawl; the end of the tooth close to the pawl is fitted with the ratchet, and the ratchet passes through the flower The key is mounted on one end of the bevel pinion shaft and is close to the bevel pinion end.
进一步地,所述锥齿盘支撑体位于所述外壳的一端的内部,且所述外壳的一端是端面被移除的一端;所述锥齿盘支撑体为法兰盘式结构,由圆环盘I和两端面被移除的内部中空的圆柱体I通过焊接相互连接在一起,在内部中空的所述圆柱体I的一端开有阶梯圆形槽,且开有阶梯圆形槽的一端是远离所述圆环盘I的一端。Further, the bevel gear support body is located inside one end of the housing, and one end of the housing is the end from which the end face is removed; the bevel gear support body is a flange structure, and the ring The disc 1 and the inner hollow cylinder 1 whose two end faces are removed are connected to each other by welding, and one end of the inner hollow cylinder 1 has a stepped circular groove, and the end with the stepped circular groove is Away from the end of the annular disc 1.
进一步地,所述法兰盘式连接体为法兰盘式结构,由圆环盘II和内部中空的圆柱体II通过焊接相互连接在一起,且所述圆柱体II的一端面被移除,另一端面开有圆孔,开有圆孔的所述一端面是远离所述圆环盘II的一端面。Further, the flange-type connecting body is a flange-type structure, and the annular disc II and the inner hollow cylinder II are connected to each other by welding, and one end face of the cylinder II is removed, The other end surface has a circular hole, and the one end surface with the circular hole is an end surface far away from the annular disk II.
进一步地,所述小圆柱齿轮轴安装体为法兰盘式结构,由圆环盘Ⅲ和两端面被移除的内部中空的圆柱体Ⅲ通过焊接相互连接在一起。Further, the mounting body of the small spur gear shaft is a flange structure, and the ring disc III and the inner hollow cylinder III whose two ends are removed are connected together by welding.
进一步地,所述卡爪的一端的底面为弧形结构,所述卡爪的一端为夹紧试件的一端。Further, the bottom surface of one end of the claw is an arc-shaped structure, and one end of the claw is the end for clamping the test piece.
进一步地,所述小锥齿轮轴的一端开有内六角孔,且所述小锥齿轮轴的一端为安装所述小锥齿轮轴承的一端。Further, one end of the bevel pinion shaft has an inner hexagonal hole, and one end of the bevel pinion shaft is the end where the bevel pinion bearing is installed.
实施本实用新型一种用于夹持试件内壁的夹紧装置,其有益效果在于:A clamping device for clamping the inner wall of the test piece is implemented according to the utility model, and its beneficial effects are as follows:
(1)本实用新型一种用于夹持试件内壁的夹紧装置,用内六角扳手逆时针旋转所述小锥齿轮轴,所述小锥齿轮轴转动,进而带动所述小锥齿轮转动;所述小锥齿轮的转动带动所述锥齿盘转动,进而带动所述法兰盘式连接体转动;所述法兰盘式连接体的转动带动所述圆柱外齿圈转动,进而带动所述小圆柱齿轮转动;所述小圆柱齿轮的转动带动所述连接杆运动,进而带动所述卡爪作直线运动,使所述卡爪的弧形末端远离中心轴线,朝向试件内壁运动,随着所述卡爪的弧形末端远离的增加,完成试件的夹紧工作,具有结构简单、紧凑,工艺性好,操作方便等优点。(1) The utility model is a clamping device for clamping the inner wall of the test piece. The small bevel gear shaft is rotated counterclockwise with an Allen wrench, and the small bevel gear shaft rotates, thereby driving the small bevel gear to rotate ; the rotation of the bevel pinion drives the bevel gear to rotate, and then drives the flange connection body to rotate; the rotation of the flange connection body drives the cylindrical outer ring gear to rotate, and then drives the flange connection body to rotate; The small cylindrical gear rotates; the rotation of the small cylindrical gear drives the connecting rod to move, and then drives the claws to move in a straight line, so that the arc-shaped ends of the claws move away from the central axis and move toward the inner wall of the test piece. With the increase of the distance between the arc-shaped ends of the jaws, the clamping work of the test piece is completed, and it has the advantages of simple and compact structure, good manufacturability, and convenient operation.
(2)一种用于夹持试件内壁的夹紧装置,用手顺时针旋合所述调节螺杆,所述调节螺杆一边旋转,一边向下运动,所述调节螺杆的圆台侧面推动所述棘爪转动,进而所述棘爪与所述棘轮相互配合,使所述小锥齿轮轴只能逆时针转动,即所述卡爪只能向远离中心轴线的方向运动,不能向靠近中心轴线的方向运动,从而完成所述夹紧装置的自锁,使所述夹紧装置具有自锁的功能。(2) A clamping device for clamping the inner wall of the test piece. The adjusting screw is screwed clockwise by hand, and the adjusting screw moves downward while rotating, and the round table side of the adjusting screw pushes the The pawl rotates, and then the pawl and the ratchet cooperate with each other, so that the pinion bevel gear shaft can only rotate counterclockwise, that is, the pawl can only move in a direction away from the central axis, and cannot move in a direction close to the central axis. Direction movement, thereby completing the self-locking of the clamping device, so that the clamping device has a self-locking function.
附图说明Description of drawings
图1为本实用新型一种用于夹持试件内壁的夹紧装置的外观图;Fig. 1 is an appearance diagram of a clamping device for clamping the inner wall of a test piece according to the utility model;
图2为本实用新型一种用于夹持试件内壁的夹紧装置的去壳结构图;Fig. 2 is a shell-removed structure diagram of a clamping device for clamping the inner wall of a test piece according to the present invention;
图3为本实用新型一种用于夹持试件内壁的夹紧装置的去壳结构分解图;Fig. 3 is an exploded view of a shell-removed structure of a clamping device for clamping the inner wall of a test piece according to the present invention;
图4为本实用新型一种用于夹持试件内壁的夹紧装置的夹紧工作原理图;Fig. 4 is a clamping working principle diagram of a clamping device for clamping the inner wall of the test piece according to the utility model;
图5为本实用新型一种用于夹持试件内壁的夹紧装置的自锁装置的结构图;Fig. 5 is a structural diagram of a self-locking device of a clamping device for clamping the inner wall of a test piece according to the present invention;
图6为本实用新型一种用于夹持试件内壁的夹紧装置的法兰盘式连接体的二维图;Fig. 6 is a two-dimensional diagram of a flange-type connecting body of a clamping device for clamping the inner wall of a test piece according to the present invention;
图中:外壳-1、锥齿盘支撑体-2、锥齿盘-3、锥齿盘轴承-4、小锥齿轮-5、小锥齿轮轴-6、小锥齿轮轴承-7、挡盖-8、法兰盘式连接体-9、圆柱外齿圈-10、圆柱外齿圈轴承-11、小圆柱齿轮轴安装体-12、圆柱圈式连接体-13、小圆柱齿轮-14、小圆柱齿轮轴-15、小圆柱齿轮轴承-16、连接杆-17、卡爪-18、导向基座-19、自锁装置-20、基座-201、弹簧-202、支撑架-203、调节螺杆-204、棘爪-205、棘轮-206。In the figure: shell-1, bevel gear support body-2, bevel gear disc-3, bevel gear bearing-4, pinion bevel gear-5, pinion bevel gear shaft-6, pinion bevel gear bearing-7, cover -8. Flange connection body-9, Cylindrical external ring gear-10, Cylindrical external gear ring bearing-11, Small cylindrical gear shaft installation body-12, Cylindrical ring type connection body-13, Small cylindrical gear-14, Small cylindrical gear shaft-15, small cylindrical gear bearing-16, connecting rod-17, claw-18, guide base-19, self-locking device-20, base-201, spring-202, support frame-203, Adjust screw-204, pawl-205, ratchet-206.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步地描述。Below in conjunction with accompanying drawing, the utility model is described further.
如图1、2、3、4、5、6所示,一种用于夹持试件内壁的夹紧装置,包括:外壳1、锥齿盘支撑体2、锥齿盘3、锥齿盘轴承4、小锥齿轮5、小锥齿轮轴6、小锥齿轮轴承7、挡盖8、法兰盘式连接体9、圆柱外齿圈10、圆柱外齿圈轴承11、小圆柱齿轮轴安装体12、圆柱圈式连接体13、小圆柱齿轮14、小圆柱齿轮轴15、小圆柱齿轮轴承16、连接杆17、卡爪18、导向基座19、自锁装置20;所述锥齿盘支撑体2通过所述锥齿盘轴承4与所述锥齿盘3相连接,所述锥齿盘3与所述小锥齿轮5相啮合,所述小锥齿轮5通过花键与所述小锥齿轮轴6相固定连接,所述小锥齿轮轴6通过所述小锥齿轮轴承7与所述外壳1相互连接;所述锥齿盘支撑体2通过螺钉与所述挡盖8相互固定连接,所述挡盖8通过螺钉与所述小圆柱齿轮轴安装体12相互固定连接,所述小圆柱齿轮轴安装体12与所述圆柱圈式连接体13通过螺钉相互固定连接,所述圆柱圈式连接体13与所述外壳1通过螺钉相互固定连接;所述锥齿盘3与所述法兰盘式连接体9通过螺钉相互固定连接,所述法兰盘式连接体9与所述圆柱外齿圈10通过螺钉相互固定连接,所述圆柱外齿圈10与所述小圆柱齿轮轴安装体12通过圆柱外齿圈轴承11相互连接,所述圆柱外齿圈10与所述小圆柱齿轮14相啮合,所述小圆柱齿轮14与所述小圆柱齿轮轴15通过所述小圆柱齿轮轴承16相互连接,所述小圆柱齿轮轴15与所述小圆柱齿轮轴安装体12通过焊接相互固定连接;所述小圆柱齿轮14的偏心处通过铰链铰接所述连接杆17的一端,所述连接杆17的另一端与所述卡爪18的一端铰接,所述卡爪18的另一端穿过所述导向基座19,所述卡爪18与所述导向基座19通过间隙配合滑动连接,所述导向基座19焊接在所述小圆柱齿轮轴安装体12的边缘;所述自锁装置20位于所述外壳1和所述小锥齿轮5之间,所述自锁装置20的棘轮206通过花键安装在所述小锥齿轮轴6上,所述自锁装置20的基座201通过螺钉与所述外壳1相互固定连接,所述自锁装置20的调节螺杆204与所述外壳1通过螺纹相连接;所述外壳1、所述锥齿盘支撑体2、所述锥齿盘3、所述锥齿盘轴承4、所述挡盖8、所述法兰盘式连接体9、所述圆柱外齿圈10、所述圆柱外齿圈轴承11、所述小圆柱齿轮轴安装体12和所述圆柱圈式连接体13的轴线在同一条直线上;所述小锥齿轮5、所述小锥齿轮轴6、所述小锥齿轮轴承7、所述小圆柱齿轮14、所述小圆柱齿轮轴15、所述小圆柱齿轮轴承16、所述连接杆17、所述卡爪18、所述导向基座19和所述自锁装置20各有三套,它们围绕所述同一条直线等分分布。As shown in Figures 1, 2, 3, 4, 5, and 6, a clamping device for clamping the inner wall of a test piece includes: a shell 1, a bevel disc support body 2, a bevel disc 3, and a bevel disc Bearing 4, small bevel gear 5, small bevel gear shaft 6, small bevel gear bearing 7, cover 8, flange connection body 9, cylindrical external ring gear 10, cylindrical external ring gear bearing 11, small cylindrical gear shaft installation Body 12, cylindrical ring type connecting body 13, small cylindrical gear 14, small cylindrical gear shaft 15, small cylindrical gear bearing 16, connecting rod 17, claw 18, guide base 19, self-locking device 20; Support body 2 is connected with described bevel gear plate 3 through described bevel gear plate bearing 4, and described bevel gear plate 3 is meshed with described pinion bevel gear 5, and described pinion bevel gear 5 is splined with described pinion gear The bevel gear shaft 6 is fixedly connected, and the bevel pinion shaft 6 is connected to the housing 1 through the bevel pinion bearing 7; the bevel gear support body 2 is fixedly connected to the cover 8 by screws , the cover 8 is fixedly connected to the small cylindrical gear shaft mounting body 12 by screws, the small cylindrical gear shaft mounting body 12 and the cylindrical ring type connecting body 13 are fixedly connected to each other by screws, and the cylindrical ring The connecting body 13 and the shell 1 are fixedly connected to each other by screws; the bevel gear plate 3 and the flange connecting body 9 are fixedly connected to each other by screws; The outer ring gear 10 is fixedly connected to each other by screws, and the cylindrical outer ring gear 10 and the small cylindrical gear shaft mounting body 12 are connected to each other through a cylindrical outer ring gear bearing 11, and the cylindrical outer ring gear 10 and the small cylindrical gear 14, the small cylindrical gear 14 and the small cylindrical gear shaft 15 are connected to each other through the small cylindrical gear bearing 16, and the small cylindrical gear shaft 15 and the small cylindrical gear shaft mounting body 12 are fixed to each other by welding Connection; the eccentric part of the small cylindrical gear 14 is hinged to one end of the connecting rod 17, the other end of the connecting rod 17 is hinged to one end of the claw 18, and the other end of the claw 18 passes through The guide base 19, the claw 18 is slidingly connected with the guide base 19 through a clearance fit, and the guide base 19 is welded on the edge of the small cylindrical gear shaft installation body 12; the self-locking device 20 is located between the housing 1 and the bevel pinion 5, the ratchet 206 of the self-locking device 20 is mounted on the bevel pinion shaft 6 through a spline, and the base 201 of the self-locking device 20 is passed through The screw is fixedly connected with the shell 1, and the adjusting screw 204 of the self-locking device 20 is connected with the shell 1 by threads; , the bevel gear disc bearing 4, the cover 8, the flanged connecting body 9, the cylindrical outer gear ring 10, the cylindrical outer gear gear bearing 11, the small cylindrical gear shaft mounting body 12 and the axis of the cylindrical ring type connector 13 are on the same straight line; the bevel pinion 5, the bevel pinion shaft 6, the bevel pinion bearing 7, the bevel pinion 14, the bevel pinion small cylindrical tooth There are three sets of wheel shaft 15, the small cylindrical gear bearing 16, the connecting rod 17, the claw 18, the guide base 19 and the self-locking device 20, which are equally distributed around the same straight line .
进一步地,所述外壳1为内部中空的圆柱体结构,且所述圆柱体的一端面被移除,另一端面开有三个围绕轴线等分的螺纹孔,所述外壳1的开有所述螺纹孔的一端与所述圆柱圈式连接体13的一端通过螺钉相连接;在所述圆柱体的侧面上均分开有三个圆形通孔I,三个所述圆形通孔I的轴线在同一平面I上,所述平面I与两个端面平行,所述平面I位于两个端面的中心对称面的一侧,且是靠近被移除的所述端面的一侧;在所述圆柱体的侧面上均分开有三个螺纹通孔,三个螺纹通孔的轴线在同一平面II上,且所述平面II位于所述平面I的旁边;在所述圆柱体的侧面上均分开有三个圆形通孔II,三个所述圆形通孔II的中心在同一平面Ⅲ上,且所述平面Ⅲ与所述平面I关于两个端面的所述中心对称面对称。Further, the housing 1 is a hollow cylindrical structure, and one end surface of the cylinder is removed, and the other end surface is provided with three threaded holes equally divided around the axis, and the housing 1 is provided with the One end of the threaded hole is connected with one end of the cylindrical ring type connecting body 13 by a screw; three circular through holes I are all separated on the side of the cylinder, and the axes of the three circular through holes I are at On the same plane I, the plane I is parallel to the two end faces, the plane I is located on one side of the central symmetry plane of the two end faces, and is close to the side of the removed end face; on the cylinder There are three threaded through holes on the side of the cylinder, the axes of the three threaded through holes are on the same plane II, and the plane II is located next to the plane I; three circles are separated on the side of the cylinder The centers of the three circular through holes II are on the same plane III, and the plane III is symmetrical to the plane I with respect to the central symmetry plane of the two end faces.
进一步地,所述自锁装置20包括:基座201、弹簧202、支撑架203、调节螺杆204、棘爪205、棘轮206;所述基座201为长方体结构,通过螺钉固定安装在所述外壳1的内侧面上,所述基座201的侧面的一端焊接有所述弹簧202,另一端焊接有所述支撑架203;所述支撑架203为四棱台结构,所述支撑架203的下底面端焊接在所述基座201上,上底面端铰接在所述棘爪205的中间偏一侧,且是远离所述棘爪205的牙的一侧;远离所述棘爪205的牙的一端内侧配合安装有所述调节螺杆204,所述调节螺杆204由螺杆、圆柱和圆台依次通过螺纹固定安装在一起,并且所述圆柱和所述圆台的外部胶合具有高回弹性的弹性体材料制成的外壳,所述调节螺杆204的所述螺杆与所述外壳1的所述螺纹通孔通过螺纹相连接,所述调节螺杆204的所述圆柱的外壳和所述圆台的外壳与远离所述棘爪205的牙的一端内侧相接触配合;所述弹簧202的一端焊接在所述基座201上,另一端焊接在所述棘爪205的中间偏另一侧,且是靠近所述棘爪205的牙的一侧;靠近所述棘爪205的牙的一端配合安装有所述棘轮206,所述棘轮206通过花键安装在所述小锥齿轮轴6的一端,且是靠近所述小锥齿轮5的一端。Further, the self-locking device 20 includes: a base 201, a spring 202, a support frame 203, an adjustment screw 204, a pawl 205, and a ratchet 206; 1, one end of the side of the base 201 is welded with the spring 202, and the other end is welded with the support frame 203; The bottom surface end is welded on the base 201, and the upper bottom surface end is hinged on the middle side of the ratchet 205, and is the side away from the teeth of the ratchet 205; The adjusting screw 204 is mounted on the inner side of one end, and the adjusting screw 204 is fixed and installed together by a screw, a cylinder and a round platform in sequence, and the outside of the cylinder and the round platform are glued together and made of an elastomer material with high resilience. The shell of the said adjusting screw 204 is threadedly connected with the threaded through hole of the shell 1. The inside of one end of the teeth of the ratchet 205 is in contact with each other; one end of the spring 202 is welded on the base 201, and the other end is welded on the other side of the middle of the ratchet 205, and is close to the ratchet. 205 tooth side; near one end of the teeth of the ratchet 205 is fitted with the ratchet 206, the ratchet 206 is mounted on one end of the pinion bevel gear shaft 6 through a spline, and is close to the pinion One end of bevel gear 5.
进一步地,所述锥齿盘支撑体2位于所述外壳1的一端的内部,且所述外壳1的一端是端面被移除的一端;所述锥齿盘支撑体2为法兰盘式结构,由圆环盘I和两端面被移除的内部中空的圆柱体I通过焊接相互连接在一起,在内部中空的所述圆柱体I的一端开有阶梯圆形槽,且开有阶梯圆形槽的一端是远离所述圆环盘I的一端;所述法兰盘式连接体9为法兰盘式结构,由圆环盘II和内部中空的圆柱体II通过焊接相互连接在一起,且所述圆柱体II的一端面被移除,另一端面开有圆孔,开有圆孔的所述一端面是远离所述圆环盘II的一端面;所述小圆柱齿轮轴安装体12为法兰盘式结构,由圆环盘Ⅲ和两端面被移除的内部中空的圆柱体Ⅲ通过焊接相互连接在一起;所述卡爪18的一端的底面为弧形结构,所述卡爪18的一端为夹紧试件的一端;所述小锥齿轮轴6的一端开有内六角孔,且所述小锥齿轮轴6的一端为安装所述小锥齿轮轴承7的一端。Further, the bevel gear support body 2 is located inside one end of the housing 1, and one end of the housing 1 is the end with the end face removed; the bevel gear support body 2 is a flange structure , the inner hollow cylinder I which is removed from the ring disk I and the two end faces is connected to each other by welding, and one end of the inner hollow cylinder I has a stepped circular groove, and a stepped circular groove One end of the groove is an end far away from the annular disk I; the flange-type connecting body 9 is a flange-type structure, and the annular disk II and the inner hollow cylinder II are connected to each other by welding, and One end face of the cylinder II is removed, and the other end face has a round hole, and the end face with the round hole is an end face away from the ring disc II; the small cylindrical gear shaft mounting body 12 It is a flange plate structure, and the circular disc III and the inner hollow cylinder III whose two ends are removed are connected together by welding; the bottom surface of one end of the claw 18 is an arc structure, and the claw One end of 18 is an end for clamping the test piece; one end of the bevel pinion shaft 6 has an inner hexagonal hole, and one end of the bevel pinion shaft 6 is the end for installing the bevel pinion bearing 7 .
如图1、2、3、4、5、6所示,本实用新型一种用于夹持试件内壁的夹紧装置的工作方法具体步骤如下:As shown in Figures 1, 2, 3, 4, 5, and 6, the specific steps of the working method of a clamping device for clamping the inner wall of the test piece of the present invention are as follows:
根据安装要求安装,把所述锥齿盘支撑体2通过所述锥齿盘轴承4与所述锥齿盘3相连接,所述锥齿盘3与所述小锥齿轮5相啮合,所述小锥齿轮5通过花键与所述小锥齿轮轴6相固定连接,所述小锥齿轮轴6通过所述小锥齿轮轴承7与所述外壳1相互连接;将所述锥齿盘支撑体2通过螺钉与所述挡盖8相互固定连接,所述挡盖8通过螺钉与所述小圆柱齿轮轴安装体12相互固定连接,所述小圆柱齿轮轴安装体12与所述圆柱圈式连接体13通过螺钉相互固定连接,所述圆柱圈式连接体13与所述外壳1通过螺钉相互固定连接;把所述锥齿盘3与所述法兰盘式连接体9通过螺钉相互固定连接,所述法兰盘式连接体9与所述圆柱外齿圈10通过螺钉相互固定连接,所述圆柱外齿圈10与所述小圆柱齿轮轴安装体12通过圆柱外齿圈轴承11相互连接,所述圆柱外齿圈10与所述小圆柱齿轮14相啮合,所述小圆柱齿轮14与所述小圆柱齿轮轴15通过所述小圆柱齿轮轴承16相互连接,所述小圆柱齿轮轴15与所述小圆柱齿轮轴安装体12通过焊接相互固定连接;将所述小圆柱齿轮14的偏心处通过铰链铰接所述连接杆17的一端,所述连接杆17的另一端与所述卡爪18的一端铰接,所述卡爪18的另一端穿过所述导向基座19,所述卡爪18与所述导向基座19通过间隙配合滑动连接,所述导向基座19焊接在所述小圆柱齿轮轴安装体12的边缘;把所述自锁装置20放置于所述外壳1和所述小锥齿轮5之间,所述自锁装置20的棘轮206通过花键安装在所述小锥齿轮轴6上,所述自锁装置20的基座201通过螺钉与所述外壳1相互固定连接,所述自锁装置20的调节螺杆204与所述外壳1通过螺纹相连接;使所述外壳1、所述锥齿盘支撑体2、所述锥齿盘3、所述锥齿盘轴承4、所述挡盖8、所述法兰盘式连接体9、所述圆柱外齿圈10、所述圆柱外齿圈轴承11、所述小圆柱齿轮轴安装体12和所述圆柱圈式连接体13的轴线在同一条直线上;使所述小锥齿轮5、所述小锥齿轮轴6、所述小锥齿轮轴承7、所述小圆柱齿轮14、所述小圆柱齿轮轴15、所述小圆柱齿轮轴承16、所述连接杆17、所述卡爪18、所述导向基座19和所述自锁装置20各有三套,它们围绕所述同一条直线等分分布;使所述外壳1、所述锥齿盘支撑体2、所述挡盖8、所述小圆柱齿轮轴安装体12和所述圆柱圈式连接体13组成定子系统,在加紧试件的过程中,定子系统绕中心轴线不发生转动;使所述锥齿盘3、所述法兰盘式连接体9和所述圆柱外齿圈10组成转子系统,在加紧试件的过程中,转子系统绕中心轴线发生转动。Install according to the installation requirements, the bevel gear support body 2 is connected with the bevel gear 3 through the bevel gear bearing 4, the bevel gear 3 is meshed with the small bevel gear 5, the Bevel pinion 5 is fixedly connected with described bevel pinion shaft 6 by spline, and bevel pinion shaft 6 is mutually connected with described shell 1 by described bevel pinion bearing 7; 2. The cover 8 is fixedly connected to each other by screws, the cover 8 is fixedly connected to the small cylindrical gear shaft mounting body 12 by screws, and the small cylindrical gear shaft mounting body 12 is connected to the cylindrical ring The bodies 13 are fixedly connected to each other by screws, and the cylindrical ring-type connecting body 13 and the shell 1 are fixedly connected to each other by screws; the bevel gear plate 3 and the flange-type connecting body 9 are fixedly connected to each other by screws, The flange-type connecting body 9 and the cylindrical external ring gear 10 are fixedly connected to each other by screws, and the cylindrical external ring gear 10 and the small cylindrical gear shaft mounting body 12 are connected to each other through a cylindrical external ring gear bearing 11, The cylindrical external ring gear 10 is meshed with the small cylindrical gear 14, the small cylindrical gear 14 and the small cylindrical gear shaft 15 are connected to each other through the small cylindrical gear bearing 16, and the small cylindrical gear shaft 15 is connected to the small cylindrical gear shaft 15. The small cylindrical gear shaft installation body 12 is fixedly connected to each other by welding; the eccentric part of the small cylindrical gear 14 is hinged to one end of the connecting rod 17, and the other end of the connecting rod 17 is connected to the claw 18 One end of the claw 18 is hinged, the other end of the claw 18 passes through the guide base 19, the claw 18 and the guide base 19 are slidably connected by clearance fit, and the guide base 19 is welded on the small The edge of the cylindrical gear shaft mounting body 12; the self-locking device 20 is placed between the housing 1 and the small bevel gear 5, and the ratchet 206 of the self-locking device 20 is mounted on the small cone by a spline On the gear shaft 6, the base 201 of the self-locking device 20 is fixedly connected with the shell 1 by screws, and the adjusting screw 204 of the self-locking device 20 is connected with the shell 1 by threads; 1. The bevel gear support 2, the bevel gear 3, the bevel gear bearing 4, the cover 8, the flange connector 9, the cylindrical outer gear 10, The axes of the cylindrical external ring gear bearing 11, the small cylindrical gear shaft mounting body 12 and the cylindrical ring type connecting body 13 are on the same straight line; the pinion bevel gear 5, the pinion bevel gear shaft 6 , the small bevel gear bearing 7, the small cylindrical gear 14, the small cylindrical gear shaft 15, the small cylindrical gear bearing 16, the connecting rod 17, the claw 18, the guide base 19 There are three sets respectively of the self-locking device 20, which are equally distributed around the same straight line; The body 12 and the cylindrical ring-type connector 13 form a stator system, and the stator system does not rotate around the central axis during the process of tightening the test piece; the bevel gear plate 3 and the flange-type connector 9 It forms a rotor system with the cylindrical external ring gear 10, and the rotor system rotates around the central axis during the process of tightening the test piece.
夹紧试件时,用手顺时针旋合所述调节螺杆204,所述调节螺杆204一边旋转,一边向下运动,所述调节螺杆204的圆台侧面推动所述棘爪205转动,进而所述棘爪205与所述棘轮206相互配合,使所述小锥齿轮轴6只能逆时针转动,即所述卡爪18只能向远离中心轴线的方向运动,不能向靠近中心轴线的方向运动,从而完成所述夹紧装置的自锁设置。When clamping the test piece, the adjusting screw 204 is screwed clockwise by hand, and the adjusting screw 204 moves downward while rotating, and the round table side of the adjusting screw 204 pushes the pawl 205 to rotate, and then the adjusting screw 204 rotates. The pawl 205 cooperates with the ratchet 206 so that the bevel pinion shaft 6 can only rotate counterclockwise, that is, the pawl 18 can only move in a direction away from the central axis, and cannot move in a direction close to the central axis. Thus, the self-locking setting of the clamping device is completed.
用内六角扳手逆时针旋转所述小锥齿轮轴6,所述小锥齿轮轴6转动,进而带动所述小锥齿轮5转动;所述小锥齿轮5的转动带动所述锥齿盘3转动,进而带动所述法兰盘式连接体9转动;所述法兰盘式连接体9的转动带动所述圆柱外齿圈10转动,进而带动所述小圆柱齿轮14转动;所述小圆柱齿轮14的转动带动所述连接杆17运动,进而带动所述卡爪18作直线运动,使所述卡爪18的弧形末端远离中心轴线,朝向试件内壁运动,随着所述卡爪18的弧形末端远离的增加,完成试件的夹紧工作。Rotate the pinion bevel gear shaft 6 counterclockwise with an Allen wrench, the pinion bevel gear shaft 6 rotates, and then drives the pinion bevel gear 5 to rotate; the rotation of the pinion bevel gear 5 drives the bevel gear plate 3 to rotate , and then drive the flange plate connecting body 9 to rotate; the rotation of the flange plate connecting body 9 drives the cylindrical outer ring gear 10 to rotate, and then drives the small cylindrical gear 14 to rotate; the small cylindrical gear 14 drives the connecting rod 17 to move, and then drives the jaw 18 to move linearly, so that the arc-shaped end of the jaw 18 moves away from the central axis and moves toward the inner wall of the test piece. The increase of distance from the arc end completes the clamping work of the specimen.
松开试件时,用手逆时针旋合所述调节螺杆204,所述调节螺杆204一边旋转,一边向上运动,所述调节螺杆204的圆台侧面远离所述棘爪205,被压缩的所述弹簧202自由伸展,从而推动所述棘爪205转动,进而所述棘爪205与所述棘轮206相互分离,解除了使所述小锥齿轮轴6只能逆时针转动的情况,使所述卡爪18能向靠近中心轴线的方向运动,从而完成所述夹紧装置的解锁设置。When loosening the test piece, screw the adjusting screw 204 counterclockwise by hand, and the adjusting screw 204 moves upward while rotating, and the round table side of the adjusting screw 204 is far away from the pawl 205, and the compressed The spring 202 stretches freely, thereby promoting the rotation of the ratchet 205, and then the ratchet 205 and the ratchet 206 are separated from each other, so that the situation that the bevel pinion shaft 6 can only rotate counterclockwise is removed, and the card The pawl 18 can move towards the direction close to the central axis, so as to complete the unlocking setting of the clamping device.
用内六角扳手顺时针旋转所述小锥齿轮轴6,所述小锥齿轮轴6转动,进而带动所述小锥齿轮5转动;所述小锥齿轮5的转动带动所述锥齿盘3转动,进而带动所述法兰盘式连接体9转动;所述法兰盘式连接体9的转动带动所述圆柱外齿圈10转动,进而带动所述小圆柱齿轮14转动;所述小圆柱齿轮14的转动带动所述连接杆17运动,进而带动所述卡爪18作直线运动,使所述卡爪18的弧形末端靠近中心轴线,背向试件内壁运动,随着所述卡爪18的弧形末端靠近的增加,完成试件的松开工作。Rotate the small bevel gear shaft 6 clockwise with an Allen wrench, the small bevel gear shaft 6 rotates, and then drives the small bevel gear 5 to rotate; the rotation of the small bevel gear 5 drives the bevel gear plate 3 to rotate , and then drive the flange plate connecting body 9 to rotate; the rotation of the flange plate connecting body 9 drives the cylindrical outer ring gear 10 to rotate, and then drives the small cylindrical gear 14 to rotate; the small cylindrical gear The rotation of 14 drives the movement of the connecting rod 17, and then drives the jaw 18 to move in a straight line, so that the arc-shaped end of the jaw 18 is close to the central axis and moves away from the inner wall of the test piece. The arc-shaped end of the approach increases to complete the loosening of the specimen.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112123074A (en) * | 2020-09-11 | 2020-12-25 | 安徽誉林汽车部件有限公司 | Automatic chamfering device for automobile bushing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112123074A (en) * | 2020-09-11 | 2020-12-25 | 安徽誉林汽车部件有限公司 | Automatic chamfering device for automobile bushing |
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