CN209839117U - Yaw gearbox input structure - Google Patents
Yaw gearbox input structure Download PDFInfo
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- CN209839117U CN209839117U CN201920519065.5U CN201920519065U CN209839117U CN 209839117 U CN209839117 U CN 209839117U CN 201920519065 U CN201920519065 U CN 201920519065U CN 209839117 U CN209839117 U CN 209839117U
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Abstract
本实用新型公开了一种偏航齿轮箱输入结构,包括通过螺栓连接起来的电机法兰和齿轮箱输入法兰,该齿轮箱输入法兰上通过轴承连接有输入轴,所述齿轮箱输入法兰上安装有油标,在所述电机法兰上设置有通气帽安装孔,该通气帽安装孔内安装有通气帽;在所述输入轴上靠近其上端位置处设置有一圈凹槽。取消了设在输入轴上的油封,没有油封唇口和输入轴摩擦后减小了润滑油的温升,因而减小了润滑油膨胀量,且输入轴表面不需要进行硬化处理,进一步节约了成本,同时将通气帽安装在电机法兰上增加了润滑油的膨胀空间,有效防止润滑油从通气帽泄露,在输入轴上设置凹槽,有效防止了润滑油沿输入轴上升,防止润滑油飞溅至其它零部件上。
The utility model discloses an input structure of a yaw gearbox, which comprises a motor flange and a gearbox input flange connected by bolts. The gearbox input flange is connected with an input shaft through a bearing. The gearbox input method An oil mark is installed on the flange, and a vent cap installation hole is provided on the motor flange, and a vent cap is installed in the vent cap installation hole; a groove is provided on the input shaft near its upper end. The oil seal on the input shaft is canceled, and the temperature rise of the lubricating oil is reduced after the lip of the oil seal does not rub against the input shaft, thereby reducing the expansion of the lubricating oil, and the surface of the input shaft does not need to be hardened, further saving At the same time, installing the vent cap on the motor flange increases the expansion space of the lubricating oil, effectively preventing the lubricating oil from leaking from the vent cap, and setting a groove on the input shaft, which effectively prevents the lubricating oil from rising along the input shaft and prevents the lubricating oil from Splash onto other parts.
Description
技术领域technical field
本实用新型涉及齿轮箱技术领域,具体涉及一种偏航齿轮箱输入结构。The utility model relates to the technical field of gearboxes, in particular to an input structure of a yaw gearbox.
背景技术Background technique
偏航齿轮箱作为风力发电机的关键部件之一,其基本功能是改变和传递偏航电机的转速和扭矩,从而驱动机舱旋转,保证风机能及时对准风向。根据偏航齿轮箱工作情况,其输入端密封结构均采用唇形骨架式油封进行密封。现有结构如附图1所示,电机安装法兰(1)通过螺钉和齿轮箱输入法兰(2)连接;齿轮箱输入法兰(2)上安装有油标(3)和通气帽(8),一般偏航齿轮箱的润滑油加至油标(3)中间位置,通气帽(8)可以平衡齿轮箱内部压力,输入轴(4)通过轴承(6)和齿轮箱输入法兰(2)连接;油封(5)安装在齿轮箱输入法兰(2)和输入轴(4)之间,油封(5)唇口和输入轴(4)发生相对运动后会产生油膜,从而起到封油的作用,输入轴(4)分别与电机轴和输齿轮箱内部零件连接,把电机的扭矩和转速传递至齿轮箱其它零部件。The yaw gearbox is one of the key components of the wind turbine. Its basic function is to change and transmit the speed and torque of the yaw motor, thereby driving the nacelle to rotate and ensuring that the wind turbine can be aligned with the wind direction in time. According to the working conditions of the yaw gearbox, the sealing structure of the input end is sealed with a lip-shaped skeleton oil seal. The existing structure is shown in Figure 1, the motor mounting flange (1) is connected with the gearbox input flange (2) through screws; the gearbox input flange (2) is equipped with an oil standard (3) and a breather cap ( 8), the lubricating oil of the general yaw gearbox is added to the middle position of the oil mark (3), the breather cap (8) can balance the internal pressure of the gearbox, the input shaft (4) passes through the bearing (6) and the gearbox input flange ( 2) Connection; the oil seal (5) is installed between the input flange (2) and the input shaft (4) of the gearbox, and an oil film will be generated after the lip of the oil seal (5) and the input shaft (4) move relative to each other, thereby playing a role The function of sealing oil, the input shaft (4) is respectively connected with the motor shaft and the internal parts of the transmission gearbox, and transmits the torque and speed of the motor to other parts of the gearbox.
现有偏航齿轮箱输入端密封是依靠油封(5)唇口和输入轴(4)接触起到密封作用,由于偏航齿轮箱一直处于竖直状态下工作,油封唇口得不到充分的润滑,油封唇口和输入轴相对摩擦后会产生比较大的热量,当环境温度和齿轮箱运行温度升高时,润滑油受热膨胀,随着齿轮箱的高速运转,空气被搅拌到润滑油中,从而进一步使得润滑油体积增大,同时由于润滑油位至通气帽的空间有限,润滑油膨胀过多时会从通气帽泄露。The sealing of the input end of the existing yaw gearbox depends on the contact between the lip of the oil seal (5) and the input shaft (4). Since the yaw gearbox always works in a vertical state, the lip of the oil seal cannot be fully sealed Lubrication, the relative friction between the oil seal lip and the input shaft will generate relatively large heat. When the ambient temperature and the operating temperature of the gearbox increase, the lubricating oil will expand due to heat. With the high-speed operation of the gearbox, the air will be stirred into the lubricating oil , so as to further increase the volume of lubricating oil, and because the space between the lubricating oil level and the vent cap is limited, the lubricating oil will leak from the vent cap when it expands too much.
发明内容Contents of the invention
针对目前存在的技术问题,本实用新型提供一种结构设计合理、能避免润滑油从通气帽泄露的偏航齿轮箱输入结构。Aiming at the technical problems existing at present, the utility model provides a yaw gearbox input structure with reasonable structural design and the ability to avoid lubricating oil leaking from the vent cap.
为了实现上述发明目的,本实用新型提供了以下技术方案:In order to achieve the above-mentioned purpose of the invention, the utility model provides the following technical solutions:
一种偏航齿轮箱输入结构,包括通过螺栓连接起来的电机法兰和齿轮箱输入法兰,该齿轮箱输入法兰上通过轴承连接有输入轴,所述齿轮箱输入法兰上安装有油标,在所述电机法兰上设置有通气帽安装孔,该通气帽安装孔内安装有通气帽;An input structure of a yaw gearbox, including a motor flange and a gearbox input flange connected by bolts, the gearbox input flange is connected with an input shaft through a bearing, and the gearbox input flange is installed with an oil A vent cap installation hole is provided on the motor flange, and a vent cap is installed in the vent cap installation hole;
在所述输入轴上靠近其上端位置处设置有一圈凹槽。A ring of grooves is arranged on the input shaft near its upper end.
采用上述技术方案,取消了设在输入轴上的油封,没有油封唇口和输入轴摩擦后减小了润滑油的温升,因而减小了润滑油膨胀量,取消油封后输入轴和油封配合表面不需要进行特殊处理,减少了加工工序,进一步节约成本,同时将通气帽安装在电机法兰上增加了润滑油的膨胀空间,有效防止润滑油从通气帽泄露,在输入轴上设置凹槽,有效防止了润滑油沿输入轴上升,防止润滑油飞溅至其它零部件上。Adopting the above technical scheme, the oil seal on the input shaft is eliminated, and the temperature rise of the lubricating oil is reduced after the friction between the lip of the oil seal and the input shaft, thereby reducing the expansion of the lubricating oil. After the oil seal is eliminated, the input shaft and the oil seal cooperate The surface does not require special treatment, which reduces the processing steps and further saves costs. At the same time, the vent cap is installed on the motor flange to increase the expansion space of the lubricating oil, effectively preventing the lubricating oil from leaking from the vent cap, and setting a groove on the input shaft , effectively preventing the lubricating oil from rising along the input shaft and preventing the lubricating oil from splashing to other parts.
作为优选,在所述齿轮箱输入法兰上与所述电机法兰相接触的面上设置有安装槽,该安装槽内安装有环形密封圈。Preferably, an installation groove is provided on the surface of the input flange of the gearbox that is in contact with the motor flange, and an annular sealing ring is installed in the installation groove.
如此设置,对电机法兰和齿轮箱输入法兰的结合面进行密封,防止润滑油膨胀上升后从该结合面泄漏。Such arrangement seals the joint surface of the motor flange and the input flange of the gearbox to prevent the lubricating oil from leaking from the joint surface after it expands and rises.
作为优选,在所述输入轴的外周设置有弹性挡圈,该弹性挡圈挡在所述轴承的上端面处。Preferably, an elastic circlip is arranged on the outer periphery of the input shaft, and the elastic circlip is blocked at the upper end surface of the bearing.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
1、本实用新型取消了偏航齿轮箱输入端油封,降低了润滑油温度,从而减小润滑油膨胀,且输入轴表面不需要进行硬化处理,减少了加工工序,降低了制造成本;1. The utility model cancels the oil seal at the input end of the yaw gearbox, reduces the temperature of the lubricating oil, thereby reducing the expansion of the lubricating oil, and the surface of the input shaft does not need to be hardened, which reduces the processing steps and reduces the manufacturing cost;
2、将通气帽安装在电机法兰上,通气帽位置上移增大了润滑油的膨胀空间,有效避免了润滑油从通气帽泄露;2. Install the vent cap on the motor flange, move the vent cap position up to increase the expansion space of the lubricating oil, effectively avoiding the leakage of the lubricating oil from the vent cap;
3、在输入轴上增加一圈凹槽,有效防止了输入轴在旋转时润滑油沿输入轴上升,避免了润滑油飞溅至其它零部件上。3. A groove is added on the input shaft, which effectively prevents the lubricating oil from rising along the input shaft when the input shaft rotates, and prevents the lubricating oil from splashing to other parts.
附图说明:Description of drawings:
图1为现有技术的结构示意图;Fig. 1 is the structural representation of prior art;
图2为本实用新型的结构示意图。Fig. 2 is a structural schematic diagram of the utility model.
具体实施方式Detailed ways
下面结合试验例及具体实施方式对本实用新型作进一步的详细描述。但不应将此理解为本实用新型上述主题的范围仅限于以下的实施例,凡基于本实用新型内容所实现的技术均属于本实用新型的范围。The utility model will be further described in detail below in conjunction with test examples and specific embodiments. However, it should not be understood that the scope of the above-mentioned themes of the present utility model is limited to the following embodiments, and all technologies realized based on the content of the present utility model belong to the scope of the present utility model.
如附图2所示的偏航齿轮箱输入结构,包括通过螺栓连接起来的电机法兰1和齿轮箱输入法兰2,该齿轮箱输入法兰2上通过轴承6连接有输入轴4,齿轮箱输入法兰2上安装有油标3,在电机法兰1上设置有通气帽安装孔,通气帽安装孔与电机法兰1的空腔连通,该通气帽安装孔内安装有通气帽8;在输入轴4上靠近其上端位置处设置有一圈凹槽10,在输入轴4的外周上安装有弹性挡圈7,轴承6的上端抵在该弹性挡圈7上,其下端抵在输入轴4的轴肩上。The yaw gearbox input structure shown in Figure 2 includes a motor flange 1 and a gearbox input flange 2 connected by bolts. The gearbox input flange 2 is connected with an input shaft 4 through a bearing 6, and the gear An oil mark 3 is installed on the tank input flange 2, and a vent cap installation hole is provided on the motor flange 1, and the vent cap installation hole communicates with the cavity of the motor flange 1, and a vent cap 8 is installed in the vent cap installation hole ; On the input shaft 4, a groove 10 is arranged near its upper end, and a circlip 7 is installed on the outer periphery of the input shaft 4, the upper end of the bearing 6 is against the circlip 7, and its lower end is against the input on the shoulder of axis 4.
在齿轮箱输入法兰2上与电机法兰1相接触的面上设置有安装槽,该安装槽内安装有环形密封圈9。A mounting groove is provided on the surface of the input flange 2 of the gearbox that is in contact with the motor flange 1, and an annular sealing ring 9 is installed in the mounting groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920519065.5U CN209839117U (en) | 2019-04-17 | 2019-04-17 | Yaw gearbox input structure |
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| CN201920519065.5U CN209839117U (en) | 2019-04-17 | 2019-04-17 | Yaw gearbox input structure |
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| CN209839117U true CN209839117U (en) | 2019-12-24 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115750759A (en) * | 2022-12-01 | 2023-03-07 | 重庆交通大学 | Forced lubrication type yaw gearbox for input bearing |
| CN115889889A (en) * | 2021-08-16 | 2023-04-04 | 喜利得股份公司 | circular saw |
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2019
- 2019-04-17 CN CN201920519065.5U patent/CN209839117U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115889889A (en) * | 2021-08-16 | 2023-04-04 | 喜利得股份公司 | circular saw |
| CN115889889B (en) * | 2021-08-16 | 2025-01-10 | 喜利得股份公司 | Circular saw |
| CN115750759A (en) * | 2022-12-01 | 2023-03-07 | 重庆交通大学 | Forced lubrication type yaw gearbox for input bearing |
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