CN209832654U - Automatic forming equipment for sponge inner support - Google Patents
Automatic forming equipment for sponge inner support Download PDFInfo
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- CN209832654U CN209832654U CN201920314481.1U CN201920314481U CN209832654U CN 209832654 U CN209832654 U CN 209832654U CN 201920314481 U CN201920314481 U CN 201920314481U CN 209832654 U CN209832654 U CN 209832654U
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Abstract
The utility model relates to a sponge inner support automatic molding device, which comprises a frame, wherein one side of the frame is provided with an installation panel, the installation panel is provided with a flannelette feeding assembly, a recovery assembly and a separation assembly in transmission connection with the flannelette feeding assembly and the recovery assembly; the separation assembly is also connected with a flannelette tearing and sticking cutting mechanism, and one side of the flannelette tearing and sticking cutting mechanism is provided with a sponge feeding assembly and a forming mechanism; the forming mechanism is connected with the flannelette tearing and sticking cutting mechanism and the sponge feeding assembly. The utility model adopts the lint automatic feeding, tearing off the paper, cutting off the lint according to the length required by the actual production, automatically grabbing the sponge to be bonded with the lint, and automatically wrapping and extruding the sponge for molding; the production efficiency is improved, the energy consumption is reduced, the operation safety of equipment is improved, the difficulty of staff operating equipment is reduced, and the practicability is high.
Description
Technical Field
The utility model relates to a hold in palm production facility technical field in the sponge, more specifically say and indicate hold in palm automatic molding equipment in the sponge.
Background
Gift box type packing box products in product packing mainly show the difference of products and common products by the specificity of the packing box, some more valuable commodities show the characteristics, and the appearance and the uniqueness are increased by using an unconventional packing scheme. The unconventional packing boxes can not be produced by common equipment in the packing industry generally, most of the time, the packing boxes are cut into required shapes through hand beer mechanical beer, then backing paper is manually torn (the velvet is covered with strong-viscosity adhesive sticker), then sponge inner support products are manually manufactured, the production efficiency is low, the quality is difficult to guarantee, and the production requirements can not be met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide a hold in palm automatic molding equipment in sponge.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic forming device for a sponge inner support comprises a rack, wherein a mounting panel is arranged on one side of the rack, and a flannelette feeding assembly, a recovery assembly and a separation assembly in transmission connection with the flannelette feeding assembly and the recovery assembly are arranged on the mounting panel; the separation assembly is also connected with a flannelette tearing and sticking cutting mechanism, and one side of the flannelette tearing and sticking cutting mechanism is provided with a sponge feeding assembly and a forming mechanism; the forming mechanism is connected with the flannelette tearing and sticking cutting mechanism and the sponge feeding assembly.
The further technical scheme is as follows: the flannelette feeding assembly comprises a flannelette reel and a plurality of feeding roller shafts in transmission connection with the flannelette reel, and the feeding roller shafts are in transmission connection with the separation assembly.
The further technical scheme is as follows: the separating assembly comprises a separating part in transmission connection with the feeding roller shaft, a limiting plate is arranged at one end, far away from the feeding roller shaft, of the separating part, the limiting plate is connected with the flannelette tearing and sticking cutting mechanism, and the separating part is further in transmission connection with the recovery assembly.
The further technical scheme is as follows: the recovery assembly comprises a recovery roller shaft in transmission connection with the separation part and a waste recovery part in transmission connection with the recovery roller shaft; the number of the recovery roller shafts is the same as that of the feeding roller shafts, and the recovery roller shafts and the feeding roller shafts are distributed in a vertically symmetrical mode.
The further technical scheme is as follows: the flannelette tearing and cutting mechanism comprises a feeding assembly, a clamping assembly and a cutting assembly arranged between the feeding assembly and the clamping assembly; the feeding assembly comprises a sliding table cylinder fixedly connected with the rack and a feeding cylinder seat connected with the sliding table cylinder in a sliding mode, a feeding lower pressing plate is arranged at the top of the feeding cylinder seat, a feeding cylinder is arranged on the outer side of the feeding cylinder seat, a feeding upper pressing plate is connected with the feeding cylinder in a transmission mode, and the feeding lower pressing plate is matched with the feeding upper pressing plate.
The further technical scheme is as follows: the clamping assembly comprises a servo module fixedly connected with the rack, a clamping mounting plate in sliding connection with the servo module, a clamping cylinder and a clamping lower pressing plate which are arranged on the clamping mounting plate, the clamping cylinder is in transmission connection with a clamping upper pressing plate, and the clamping lower pressing plate is matched with the clamping upper pressing plate.
The further technical scheme is as follows: the blanking assembly comprises a blanking fixing plate fixedly connected with the rack and a plurality of guide pillars arranged on the blanking fixing plate, an upper cutter part is connected on each guide pillar in a sliding manner, the top end of each guide pillar is connected with a blanking cylinder mounting plate, a blanking cylinder is arranged on each blanking cylinder mounting plate, the lower end of each blanking cylinder is in transmission connection with the upper cutter part, and the position, corresponding to the upper cutter part, of the blanking fixing plate is also connected with a lower cutter part.
The further technical scheme is as follows: the sponge feeding assembly comprises a trough supporting frame fixedly connected with the rack, and a pen-shaped air cylinder and a sponge groove clamping plate which are arranged on the trough supporting frame, wherein the pen-shaped air cylinder is connected with a sponge placing plate in a transmission manner, the sponge groove clamping plate is arranged on two sides of the sponge placing plate, and limiting blocks are further arranged on the periphery of the sponge placing plate.
The further technical scheme is as follows: the molding mechanism comprises a manipulator assembly and a molding assembly positioned on one side of the manipulator assembly; the manipulator assembly comprises a manipulator supporting seat fixedly connected with the rack, a grabbing module arranged on the manipulator supporting seat, and a grabbing cylinder fixing plate in sliding connection with the grabbing module, wherein a first grabbing part and a second grabbing part with the same structure as the first grabbing part are arranged on the grabbing cylinder fixing plate; the first grabbing part comprises a three-axis cylinder connected with the grabbing cylinder fixing plate and a vacuum suction jig arranged at the lower end of the three-axis cylinder.
The further technical scheme is as follows: the forming assembly comprises a forming table fixedly connected with the rack and forming push plates arranged on two sides of the forming table, a forming cylinder is connected to the outer side of each forming push plate in a transmission mode, a material pushing plate is arranged between the two forming push plates, and a material pushing cylinder is connected to the bottom of each material pushing plate in a transmission mode.
Compared with the prior art, the utility model beneficial effect be: automatically feeding flannelette, tearing off the paper, cutting the flannelette according to the length required by actual production, automatically grabbing sponge to be bonded with the flannelette, and automatically wrapping and extruding the sponge for molding; the production efficiency is improved, the energy consumption is reduced, the operation safety of equipment is improved, the difficulty of staff operating equipment is reduced, and the practicability is high.
The invention is further described with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a structural diagram of an automatic forming device for sponge inner holder of the present invention;
FIG. 2 is a block diagram of a rack;
FIG. 3 is a block diagram of the lint loading assembly, the recycling assembly, and the separating assembly;
FIG. 4 is a front view of FIG. 3;
FIG. 5 is a structural diagram of a lint tearing and cutting mechanism;
FIG. 6 is a block diagram of a feed assembly;
FIG. 7 is a block diagram of the clamping assembly;
FIG. 8 is a rear view of the blanking assembly;
FIG. 9 is a block diagram of the sponge feeding assembly and the forming mechanism;
FIG. 10 is a block diagram of a sponge feeding assembly;
fig. 11 is a structural view of the molding assembly.
Detailed Description
In order to more fully understand the technical content of the present invention, the technical solution of the present invention will be further described and illustrated with reference to the following specific embodiments, but not limited thereto.
As shown in fig. 1 to fig. 11, the utility model discloses an automatic forming device for sponge inner support, which comprises a frame 10, wherein a mounting panel 11 is arranged on one side of the frame 10, a flannelette feeding assembly 20, a recovery assembly 30 and a separation assembly 40 in transmission connection with the flannelette feeding assembly 20 and the recovery assembly 30 are arranged on the mounting panel 11; the separating assembly 40 is also connected with a flannelette tearing and cutting mechanism 50, and one side of the flannelette tearing and cutting mechanism 50 is provided with a sponge feeding assembly 60 and a forming mechanism 70; the forming mechanism 70 is connected with the flannelette tearing and pasting cutting mechanism 50 and the sponge feeding assembly 60.
Specifically, as shown in fig. 1 to 11, the lint feeding assembly 20 includes a lint reel 21, and a plurality of feeding roller shafts 22 in transmission connection with the lint reel 21, wherein the feeding roller shafts 22 are in transmission connection with the separating assembly 40.
In the embodiment, the feeding roller shafts 22 are uniformly distributed on the mounting panel 11, and are used for tensioning the flannelette paper and adjusting and controlling the feeding rhythm.
Specifically, as shown in fig. 1 to 11, the separating assembly 40 includes a separating portion 41 in transmission connection with the feeding roller shaft 22, a limit plate 42 is disposed at an end of the separating portion 41 away from the feeding roller shaft 22, the limit plate 42 is connected with the lint tearing and cutting mechanism 50, and the separating portion 41 is further in transmission connection with the recycling assembly 30.
In the embodiment, the separating portion 41 is used to separate the lint type paper, so that the separated lint enters the lint tearing and cutting mechanism 50 along the limiting plate 42, and the release paper is recovered by the recovering assembly 30.
Specifically, as shown in fig. 1 to 11, the recycling assembly 30 includes a recycling roller shaft 31 in transmission connection with the separating portion 41, and a waste recycling portion 32 in transmission connection with the recycling roller shaft 31; the number of the recovery roller shafts 31 is the same as that of the feeding roller shafts 22, and the recovery roller shafts are distributed in a vertically symmetrical manner, so that feeding and recovery are facilitated.
In the present embodiment, the separated release paper is transferred to the recovery roller shaft 31 by the separation unit 41 and recovered.
Specifically, as shown in fig. 1 to 11, the lint tearing and cutting mechanism 50 includes a feeding assembly 51, a material clamping assembly 52, and a material cutting assembly 53 disposed between the feeding assembly 51 and the material clamping assembly 52; the feeding assembly 51 comprises a sliding table cylinder 511 fixedly connected with the frame 10 and a feeding cylinder seat 512 connected with the sliding table cylinder 511 in a sliding manner, a feeding lower pressing plate 513 is arranged at the top of the feeding cylinder seat 512, a feeding cylinder 514 is arranged on the outer side of the feeding cylinder seat 512, a feeding upper pressing plate 515 is connected with the feeding cylinder 514 in a transmission manner, and the feeding lower pressing plate 513 is matched with the feeding upper pressing plate 515.
The clamping assembly 52 comprises a servo module 521 fixedly connected with the frame 10, a clamping mounting plate 522 slidably connected with the servo module 521, a clamping cylinder 523 and a clamping lower pressing plate 524 arranged on the clamping mounting plate 522, wherein the clamping cylinder 523 is in transmission connection with a clamping upper pressing plate 525, and the clamping lower pressing plate 524 is matched with the clamping upper pressing plate 525.
The material cutting assembly 53 includes a material cutting fixing plate 531 fixedly connected to the frame 10, and a plurality of guide posts 532 disposed on the material cutting fixing plate 531, wherein an upper cutter portion 533 is slidably connected to the guide posts 532, a material cutting cylinder mounting plate 534 is connected to a top end of the guide posts 532, a material cutting cylinder 535 is disposed on the material cutting cylinder mounting plate 534, a lower end of the material cutting cylinder 535 is drivingly connected to the upper cutter portion 533, and a lower cutter portion 536 is further connected to the material cutting fixing plate 531 at a position corresponding to the upper cutter portion 533.
Further, the lower cutter portion 536 includes a linear slide rail 5361 fixedly connected to the material cutting fixing plate 531, a lower cutter base 5362 slidably connected to the linear slide rail 5361, an adjusting plate 5363 connected to the lower cutter base 5362, the adjusting plate being connected to the lower cutter base 5362 through an adjusting bolt 5364 and an adjusting spring 5365, and a lower cutter matched with the upper cutter portion 533 being disposed at a top of the lower cutter base 5362.
The stroke of the upper cutter portion 533 can be adjusted by adjusting the stroke of the material cutting cylinder 535, and the relative position of the upper cutter and the lower cutter can be adjusted by adjusting the adjusting bolt 5364, so that the application scene is expanded.
When the flannelette of the torn paper reaches the feeding assembly 51, the feeding cylinder 514 drives the feeding lower pressing plate 513 and the feeding upper pressing plate 515 to clamp the flannelette; the sliding table cylinder 511 drives the feeding cylinder seat 512 to move backwards to feed to the clamping assembly 52, the clamping cylinder 523 drives the clamping lower pressing plate 524 and the clamping upper pressing plate 525 to clamp the end part of the flannelette, and then the servo module 521 drives the clamping mounting plate 522 to move backwards to a set position (the length of the flannelette is cut according to the designed length and can be freely adjusted according to the requirement); the material cutting cylinder 535 drives the upper cutter portion 533 to move downwards to cut the flannelette under the combined action of the upper cutter portion 533 and the lower cutter portion 536, and the flannelette after cutting is driven by the servo module 521 to be sent to the next station.
Specifically, as shown in fig. 1 to 11, the sponge feeding assembly 60 includes a trough supporting frame 61 fixedly connected to the frame 10, a pen-shaped cylinder 62 and a sponge trough clamping plate 63 disposed on the trough supporting frame 61, the pen-shaped cylinder 62 is connected to a sponge placing plate 64 in a driving manner, the sponge trough clamping plate 63 is disposed on two sides of the sponge placing plate 64, and a limiting block 65 is further disposed around the sponge placing plate 64.
Wherein, in this embodiment, sponge groove cardboard 63 is 2L type right angle cardboards, and the both sides that board 64 was placed to the sponge are located in the dislocation for carry on spacingly to the sponge, and the position of stopper 65 can be adjusted, so that carry on spacingly to the sponge more accurately, so that the sponge snatchs the material loading.
Specifically, as shown in fig. 1 to 11, the molding mechanism 70 includes a robot assembly 71, and a molding assembly 72 located at one side of the robot assembly 71; the manipulator assembly 71 comprises a manipulator support seat 711 fixedly connected with the frame 10, a grabbing module 712 arranged on the manipulator support seat 711, and a grabbing cylinder fixing plate 713 in sliding connection with the grabbing module 712, wherein a first grabbing part 714 and a second grabbing part 715 with the same structure are arranged on the grabbing cylinder fixing plate 713; the first grasping portion 714 includes a triaxial cylinder 7141 coupled to the grasping cylinder fixing plate 713, and a vacuum suction jig 7142 provided at a lower end of the triaxial cylinder 7141.
Specifically, as shown in fig. 1 to 11, the molding assembly 72 includes a molding platform 721 fixedly connected to the frame 10, and molding push plates 722 disposed at two sides of the molding platform 721, a molding cylinder 723 is drivingly connected to an outer side of the molding push plates 722, a material pushing plate 724 is disposed between the two molding push plates 722, and a material pushing cylinder 725 is drivingly connected to a bottom of the material pushing plate 724.
The material pushing cylinder 725 is fixed through the material pushing cylinder mounting seat 726, and the material pushing cylinder mounting seat 726 is arranged at the bottom of the forming table 721 and is fixedly connected with the rack 10, so that the mounting space is saved.
The cut-off lint is taken and placed on the material pushing plate 724, the grabbing module 712 drives the vacuum suction jig 7142 on the three-axis cylinder 7141 of the first grabbing part 714 to suck sponge and transfer the sponge to the position right above the material pushing plate 724, the three-axis cylinder 7141 moves downwards to release the sponge (the sponge is contacted with the lint and is glued and fixed by the lint), the grabbing module 712 moves back, the three-axis cylinder 7141 of the first grabbing part 714 drives the vacuum suction jig 7142 to be ready to suck a next piece of sponge, meanwhile, the three-axis cylinder 7141 of the second grabbing part 715 drives the vacuum suction jig 7142 to press the sponge downwards into the forming pushing plate 722, the forming cylinders 723 on the two sides drive the forming pushing plate 722 to press the lint to be attached to the sponge body for forming, and after forming, the material pushing cylinder 725 drives the material pushing plate 724 to move upwards; the vacuum suction jig 7142 of the second grabbing part 715 is opened to suck the product for blanking in vacuum.
Further, in this embodiment, the bottom of the rack 10 is further provided with a foot cup 12 and a caster 13, which can ensure that the installation position and protection are provided when the device is moving or stationary, thereby ensuring personal safety.
The utility model discloses a hold in palm automatic molding equipment's theory of operation in the sponge does: 1. the flannelette reel is used for feeding and is tensioned through a feeding roller shaft; 2. after the separation part tears the glue, the feeding air cylinder drives the feeding lower pressing plate and the feeding upper pressing plate to clamp the flannelette; then the sliding table cylinder drives the assembly to move backwards for feeding; 3. a material clamping cylinder on the material clamping assembly drives a material clamping lower pressing plate and a material clamping upper pressing plate to clamp the end part of the flannelette, and then a servo module drives the whole material clamping assembly to move backwards to a set position (the length of the flannelette is cut according to the designed length and can be freely adjusted according to the requirement); 4. the material cutting cylinder drives the upper cutter part to move downwards and cut the flannelette under the combined action of the upper cutter part and the lower cutter part, and the flannelette after being cut is driven by the servo module to be sent to the forming mechanism; 5. the grabbing module drives the first grabbing part to suck the sponge to the forming assembly, then the sponge is pressed downwards for forming, and the forming cylinder acts for forming; 6. the second grabbing part sucks the formed sponge inner support for blanking.
The utility model has the advantages of it is following: 1. the blank of the process of automatically forming the sponge inner support is filled; the structure diversification and the personalized design (relating to the automatic forming process of the sponge inner support) of the gift box products are not an obstacle any more; 2. the manpower resource is greatly saved, and 9 workers are replaced; 3. the operation safety of the equipment is improved, and unmanned full-automatic production is realized; 4. the energy is saved, the product percent of pass is improved to 97.2 percent from about 83 percent, the consumption of flannelette and sponge is greatly saved, the occupied area of equipment is reduced by 60 percent, and the utilization rate of a field is improved.
The technical content of the present invention is further described by the embodiments only, so that the reader can understand it more easily, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.
Claims (10)
1. The automatic forming equipment for the sponge inner support is characterized by comprising a rack, wherein one side of the rack is provided with an installation panel, and the installation panel is provided with a flannelette feeding assembly, a recovery assembly and a separation assembly in transmission connection with the flannelette feeding assembly and the recovery assembly; the separation assembly is also connected with a flannelette tearing and sticking cutting mechanism, and one side of the flannelette tearing and sticking cutting mechanism is provided with a sponge feeding assembly and a forming mechanism; the forming mechanism is connected with the flannelette tearing and sticking cutting mechanism and the sponge feeding assembly.
2. The automatic forming equipment for the sponge inner support according to claim 1, wherein the flannelette feeding assembly comprises a flannelette reel and a plurality of feeding roller shafts in transmission connection with the flannelette reel, and the feeding roller shafts are in transmission connection with the separation assembly.
3. The automatic forming equipment for the sponge inner support as claimed in claim 2, wherein the separating assembly comprises a separating part in transmission connection with the feeding roller shaft, a limiting plate is arranged at one end of the separating part far away from the feeding roller shaft, the limiting plate is connected with the lint tearing and sticking cutting mechanism, and the separating part is also in transmission connection with the recovery assembly.
4. The automatic sponge inner support forming equipment as claimed in claim 3, wherein the recycling assembly comprises a recycling roller shaft in transmission connection with the separating part and a waste recycling part in transmission connection with the recycling roller shaft; the number of the recovery roller shafts is the same as that of the feeding roller shafts, and the recovery roller shafts and the feeding roller shafts are distributed in a vertically symmetrical mode.
5. The automatic forming equipment for the sponge inner support according to claim 4, wherein the flannelette tearing and cutting mechanism comprises a feeding assembly, a clamping assembly and a cutting assembly arranged between the feeding assembly and the clamping assembly; the feeding assembly comprises a sliding table cylinder fixedly connected with the rack and a feeding cylinder seat connected with the sliding table cylinder in a sliding mode, a feeding lower pressing plate is arranged at the top of the feeding cylinder seat, a feeding cylinder is arranged on the outer side of the feeding cylinder seat, a feeding upper pressing plate is connected with the feeding cylinder in a transmission mode, and the feeding lower pressing plate is matched with the feeding upper pressing plate.
6. The automatic forming equipment for the sponge inner support according to claim 5, wherein the clamping assembly comprises a servo module fixedly connected with the rack, a clamping mounting plate slidably connected with the servo module, and a clamping cylinder and a clamping lower pressing plate which are arranged on the clamping mounting plate, wherein a clamping upper pressing plate is connected to the clamping cylinder in a transmission manner, and the clamping lower pressing plate is matched with the clamping upper pressing plate.
7. The automatic forming equipment for the sponge inner holder according to claim 6, wherein the blanking assembly comprises a blanking fixing plate fixedly connected with the frame, a plurality of guide posts arranged on the blanking fixing plate, an upper cutter part slidably connected with the guide posts, a blanking cylinder mounting plate connected with the top ends of the guide posts, a blanking cylinder arranged on the blanking cylinder mounting plate, a lower end of the blanking cylinder in transmission connection with the upper cutter part, and a lower cutter part connected with the blanking fixing plate corresponding to the upper cutter part.
8. The automatic forming equipment for the sponge inner support according to claim 7, wherein the sponge feeding assembly comprises a trough supporting frame fixedly connected with the frame, and a pen-shaped air cylinder and a sponge trough clamping plate which are arranged on the trough supporting frame, the pen-shaped air cylinder is in transmission connection with a sponge placing plate, the sponge trough clamping plate is arranged on two sides of the sponge placing plate, and a limiting block is further arranged around the sponge placing plate.
9. The automatic forming device for the sponge inner support, according to claim 8, is characterized in that the forming mechanism comprises a manipulator assembly and a forming assembly positioned on one side of the manipulator assembly; the manipulator assembly comprises a manipulator supporting seat fixedly connected with the rack, a grabbing module arranged on the manipulator supporting seat, and a grabbing cylinder fixing plate in sliding connection with the grabbing module, wherein a first grabbing part and a second grabbing part with the same structure as the first grabbing part are arranged on the grabbing cylinder fixing plate; the first grabbing part comprises a three-axis cylinder connected with the grabbing cylinder fixing plate and a vacuum suction jig arranged at the lower end of the three-axis cylinder.
10. The automatic molding equipment for the sponge inner support according to claim 9, wherein the molding assembly comprises a molding platform fixedly connected with the frame, molding push plates arranged on two sides of the molding platform, a molding cylinder is connected to the outer sides of the molding push plates in a transmission manner, a material pushing plate is arranged between the two molding push plates, and a material pushing cylinder is connected to the bottom of the material pushing plate in a transmission manner.
Priority Applications (1)
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CN201920314481.1U CN209832654U (en) | 2019-03-12 | 2019-03-12 | Automatic forming equipment for sponge inner support |
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CN201920314481.1U CN209832654U (en) | 2019-03-12 | 2019-03-12 | Automatic forming equipment for sponge inner support |
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CN209832654U true CN209832654U (en) | 2019-12-24 |
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CN201920314481.1U Active CN209832654U (en) | 2019-03-12 | 2019-03-12 | Automatic forming equipment for sponge inner support |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109747163A (en) * | 2019-03-12 | 2019-05-14 | 深圳市裕同包装科技股份有限公司 | A kind of sponge Neto shaping equipment |
-
2019
- 2019-03-12 CN CN201920314481.1U patent/CN209832654U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109747163A (en) * | 2019-03-12 | 2019-05-14 | 深圳市裕同包装科技股份有限公司 | A kind of sponge Neto shaping equipment |
CN109747163B (en) * | 2019-03-12 | 2024-05-31 | 深圳市裕同包装科技股份有限公司 | Automatic forming equipment for sponge inner support |
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