CN209830067U - A multi-station handling equipment for photovoltaic frame aluminum profiles - Google Patents

Abstract

The utility model discloses a multi-station handling equipment for photovoltaic frame aluminum profiles, which includes a frame, and the frame sequentially spans a feeding station, a stamping station, a testing station, a first pressing point station, and a second pressing point along the front and rear directions. Work station and blanking station, the frame is slidably connected with the first clamping mechanism and the second clamping mechanism in the front and rear direction, the first clamping mechanism and the second clamping mechanism both include a lifting cylinder, and the piston rod of the lifting cylinder is vertical Vertical setting, the piston rod of the lifting cylinder is fixedly connected with a bracket, and there are multiple groups of pneumatic grippers evenly distributed along the front and rear directions on the bracket, each group of pneumatic grippers includes a plurality of pneumatic grippers uniformly distributed along the left and right directions, the pneumatic grippers and photovoltaic Corresponding frame aluminum profile. The structure is simple and the operation speed is fast. It can transport multiple aluminum profiles for photovoltaic frames at one time. The lifting and conveying work in precise cooperation, and the aluminum profiles for photovoltaic frames can be transported quickly, accurately and efficiently.

Description

A multi-station handling equipment for photovoltaic frame aluminum profiles

technical field

The utility model relates to the technical field of handling equipment, in particular to a multi-station handling equipment for photovoltaic frame aluminum profiles.

Background technique

In the current photovoltaic frame production line, the handling form of photovoltaic frame aluminum profiles is often manual handling, belt transmission handling, or semi-automatic handling in the form of manual and transmission.

These forms of handling have the following drawbacks:

1) Manual handling and semi-automatic handling require more labor, and the feeding positioning is not accurate.

2) The transmission of belt transmission is slow, and the transmission efficiency does not meet the market demand.

Aiming at the problems in the related technologies, no effective solution has been proposed yet.

Utility model content

Aiming at the above-mentioned technical problems in the related art, the utility model proposes a multi-station handling equipment for photovoltaic frame aluminum profiles, which can realize automatic handling, fast handling speed and good effect.

For realizing above-mentioned technical purpose, technical scheme of the present utility model is realized like this:

A multi-station handling equipment for photovoltaic frame aluminum profiles, including a frame, and the frame sequentially spans a feeding station, a stamping station, a testing station, a first pressing point station, a second pressing point station and The blanking station, the frame is slidably connected with a first clamping mechanism and a second clamping mechanism in the front and rear direction, and the first clamping mechanism is respectively connected with the loading station, the stamping station, the corresponding to the detection station, the second clamping mechanism corresponds to the detection station, the first pressure point station, the second pressure point station, and the blanking station respectively, and the first A clamping mechanism and the second clamping mechanism both include a lifting cylinder, the piston rod of the lifting cylinder is vertically arranged, the piston rod of the lifting cylinder is fixedly connected with a bracket, and the bracket is uniformly distributed along the front and rear directions. There are multiple sets of pneumatic grippers, each set of pneumatic grippers includes a plurality of pneumatic grippers uniformly distributed along the left and right directions, and the pneumatic grippers correspond to the aluminum profile of the photovoltaic frame.

Further, the frame includes a first crossbeam extending in the front-to-back direction, the front and rear ends of the first crossbeam are respectively fixedly connected with first longitudinal beams, the first longitudinal beams extend in the left-right direction, and the first longitudinal beams The left and right ends of the beam are respectively fixedly connected with vertical columns.

Further, the first clamping mechanism and the second clamping mechanism are each connected with a driving mechanism.

Further, the driving mechanism includes a motor, a driving wheel, a driven wheel and a synchronous belt, and a follower block is fixedly connected to the synchronous belt, and the follower block is fixedly connected to a cylinder mounting plate, and the cylinder mounting plate is connected to the The cylinder barrel of the lifting cylinder is fixedly connected.

Further, the cylinder mounting plate is slidably connected to the first beam through a horizontal slide rail, and the horizontal slide rail extends along the front-rear direction.

Further, the cylinder mounting plate is slidably connected to the bracket through a vertical slide rail.

Further, the bracket includes a second crossbeam extending in the front-rear direction, the top of the second crossbeam is fixedly connected with a vertical beam, and the vertical beam is fixedly connected with the piston rod of the lifting cylinder through the cylinder push plate. A plurality of second longitudinal beams are evenly distributed along the front and rear directions on the two cross beams, and the second longitudinal beams extend along the left and right directions, and each of the second longitudinal beams is fixedly connected with a set of pneumatic grippers.

Further, the cylinder mounting plate is provided with limit plates above and below the cylinder push plate, and the limit plate is provided with a hydraulic buffer corresponding to the cylinder push plate.

Further, the first clamping mechanism has two groups of pneumatic grippers, the second clamping mechanism has three groups of pneumatic grippers, and each group of pneumatic grippers includes two pneumatic grippers .

Further, the follower block is fixedly connected to a towline via a mounting plate, the towline is slidably connected to a towline groove, and the towline groove is fixedly connected to the first beam.

Beneficial effects of the utility model: simple structure, fast running speed, can transport a plurality of photovoltaic frame aluminum profiles at one time, precise cooperative operation of lifting and conveying, fast, accurate and efficient handling of photovoltaic frame aluminum profiles, increased production capacity, and improved production efficiency , Reduce the labor intensity of workers and improve product quality.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

Fig. 1 is a schematic diagram of multi-station handling equipment for photovoltaic frame aluminum profiles according to an embodiment of the present invention;

Fig. 2 is a schematic diagram of the frame according to the embodiment of the present invention

Fig. 3 is a schematic diagram of a driving mechanism according to an embodiment of the present invention;

Fig. 4 is a schematic diagram of the first clamping mechanism according to an embodiment of the present invention;

Fig. 5 is a schematic diagram of a second clamping mechanism according to an embodiment of the present invention.

In the picture:

1. Frame; 2. First clamping mechanism; 3. Second clamping mechanism; 4. Lifting cylinder; 5. Pneumatic gripper; 6. First beam; 7. First longitudinal beam; 8. Column; 9. Drive mechanism; 10, motor; 11, synchronous belt; 12, follower block; 13, mounting plate; 14, cylinder mounting plate; 15, horizontal slide rail; 16, vertical slide rail; 17, second beam; 18, Vertical beam; 19, second longitudinal beam; 20, hydraulic buffer; 21, drag chain groove; 22, photovoltaic frame aluminum profile; 23, proximity switch; 24, cylinder push plate.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present utility model belong to the protection scope of the present utility model.

As shown in Figures 1-5, a multi-station handling equipment for photovoltaic frame aluminum profiles according to the embodiment of the present invention includes a frame 1, and the frame 1 spans the feeding station and the stamping station sequentially along the front and rear directions , a detection station, a first pressure point station, a second pressure point station and a blanking station, the frame 1 is slidably connected with a first clamping mechanism 2 and a second clamping mechanism 3 in the front and rear direction, so The first clamping mechanism 2 corresponds to the feeding station, the stamping station, and the detection station respectively, and the second clamping mechanism 3 corresponds to the detection station, the first press station, and the detection station respectively. Corresponding to the point station, the second pressure point station, and the blanking station, the first clamping mechanism 2 and the second clamping mechanism 3 both include a lifting cylinder 4, and the lifting cylinder 4 The piston rod is vertically arranged, and the piston rod of the lifting cylinder 4 is fixedly connected with a bracket. On the bracket, there are multiple groups of pneumatic grippers 5 uniformly distributed along the front and rear directions, and each group of pneumatic grippers 5 includes There are a plurality of pneumatic grippers 5, and the pneumatic grippers 5 correspond to the aluminum profile 22 of the photovoltaic frame.

In a specific embodiment of the present utility model, the frame 1 includes a first crossbeam 6 extending along the front-to-rear direction, the front and rear ends of the first crossbeam 6 are respectively fixedly connected with first longitudinal beams 7, and the first The longitudinal beam 7 extends along the left and right directions, and the left and right ends of the first longitudinal beam 7 are respectively fixedly connected with vertical columns 8 .

In a specific embodiment of the present utility model, the first clamping mechanism 2 and the second clamping mechanism 3 are each connected with a driving mechanism 9 .

In a specific embodiment of the present utility model, the driving mechanism 9 includes a motor 10, a driving wheel, a driven wheel and a synchronous belt 11, and the synchronous belt 11 is fixedly connected with a follower block 12, and the follower block 12 A cylinder mounting plate 14 is fixedly connected, and the cylinder mounting plate 14 is fixedly connected with the cylinder barrel of the lift cylinder 4 .

In a specific embodiment of the present utility model, the cylinder mounting plate 14 is slidably connected to the first beam 6 through a horizontal slide rail 15, and the horizontal slide rail 15 extends along the front-rear direction.

In a specific embodiment of the present invention, the cylinder mounting plate 14 is slidably connected to the bracket through a vertical slide rail 16 .

In a specific embodiment of the present utility model, the bracket includes a second crossbeam 17 extending in the front-to-back direction, the top of the second crossbeam 17 is fixedly connected with a vertical beam 18, and the vertical beam 18 passes through the cylinder push plate 24 Fixedly connected to the piston rod of the lifting cylinder 4, the second beam 17 is evenly distributed with a plurality of second longitudinal beams 19 along the front and rear directions, and the second longitudinal beams 19 extend along the left and right directions, and each of the second longitudinal beams 19 The longitudinal beam 19 is fixedly connected with a group of pneumatic grippers 5 .

In a specific embodiment of the present invention, the cylinder mounting plate 14 is provided with limit plates above and below the cylinder push plate 24, and the limit plate is provided with The corresponding hydraulic shock absorber 20.

In a specific embodiment of the present utility model, the first clamping mechanism 2 has two sets of pneumatic jaws 5, the second clamping mechanism 3 has three sets of pneumatic jaws 5, each set The pneumatic gripper 5 includes two pneumatic grippers 5 .

In a specific embodiment of the present utility model, the follower block 12 is fixedly connected with a towline through the mounting plate 13, and the towline is slidably connected with a towline groove 21, and the towline groove 21 is fixedly connected to the On the first beam 6.

In order to facilitate the understanding of the above-mentioned technical solution of the present utility model, the above-mentioned technical solution of the present utility model will be described in detail below through specific usage modes.

The photovoltaic frame aluminum profile multi-station handling equipment described in the utility model includes a frame 1, two driving mechanisms 9, a first clamping mechanism 2, and a second clamping mechanism 3. All fixed connection methods in the utility model can adopt welding or bolt connection etc.

The frame 1 includes a first crossbeam 6, two first longitudinal beams 7, four columns 8, etc. Two sets of horizontal slide rails 15 and two drag chain grooves 21 are fixedly installed on the first crossbeam 6, and two sets of horizontal slide rails 15 front and rear Arrangement, the horizontal slide rail 15 extends along the front-to-back direction, and the cylinder mounting plate 14 can slide forward and backward along the horizontal slide rail 15. Proximity switches 23 are provided at the front and rear ends of each horizontal slide rail 15 to control the front and rear movement of the cylinder mounting plate 14. The distance is limited. Drag chain is arranged in drag chain groove 21.

The driving mechanism 9 includes a motor 10, a reducer, a driving wheel, a driven wheel, a synchronous belt 11, etc., and the motor 10 is fixed on the first beam 6. The motor 10 is a servo motor, the model is 1FL6044-1AF61-0AA1, and the action is more precise and the speed is reduced. The model of the machine is AB90-5-S2-P2 Lianheng reducer. A follower block 12 is fixedly installed on the synchronous belt 11, and the follower block 12 is fixedly connected to a cylinder mounting plate 14 and a drag chain, and the cylinder mounting plate 14 and the drag chain all move synchronously with the follower block 12.

The lifting cylinder 4 in the first clamping mechanism 2 is installed on the cylinder mounting plate 14 at the rear, the front and rear stroke of the first clamping mechanism 2 is 750mm, and the timing belt in the driving mechanism 9 corresponding to the first clamping mechanism 2 11 has the model number 2440-8M-30.

The lifting cylinder 4 in the second clamping mechanism 3 is installed on the cylinder mounting plate 14 located at the front, the front and rear stroke of the second clamping mechanism 3 is 600mm, and the timing belt in the driving mechanism 9 corresponding to the first clamping mechanism 2 11 has the model number 2120-8M-30.

The first clamping mechanism 2 includes a lifting cylinder 4, a cylinder mounting plate 14, a cylinder push plate 24, a bracket, two sets of pneumatic grippers 5, a hydraulic buffer 20, etc. There are two pneumatic grippers 5 in each set of pneumatic grippers 5 , the stroke of lifting cylinder 4 is 150mm, and the cylinder tube of lifting cylinder 4 is fixedly connected on the cylinder mounting plate 14, and the piston rod of lifting cylinder 4 is fixedly connected with cylinder push plate 24, and cylinder push plate 24 is fixedly connected with support, and cylinder mounting plate Vertical slide rail 16 is installed on 14, and the stroke of vertical slide rail 16 is 400mm, and support is connected with vertical slide rail 16 slides, thereby can slide up and down along vertical slide rail 16. The cylinder mounting plate 14 is provided with limiting plates and hydraulic buffers 20 above and below the cylinder push plate 24 . The hydraulic shock absorber 20 is used to limit the vertical movement distance of the cylinder push plate 24 . The support includes two vertical beams 18, a second cross beam 17, and two second longitudinal beams 19. The two vertical beams 18 are made of 40 X80-350 aluminum profiles, and the two vertical beams 18 are fixedly connected to the cylinder push plate 24 And the second beam 17, the second beam 17 is made of 80X80-950 aluminum profile, the second beam 17 is fixedly connected to the second longitudinal beam 19, the second longitudinal beam 19 is made of 40X80-660 aluminum profile, each Two pneumatic jaws 5 are fixedly installed on the second longitudinal beam 19 .

The second clamping mechanism 3 includes a lifting cylinder 4, a cylinder mounting plate 14, a cylinder push plate 24, a bracket, three groups of pneumatic grippers 5, a hydraulic buffer 20, etc., and there are two pneumatic grippers 5 in each group of pneumatic grippers 5 , the stroke of lifting cylinder 4 is 50mm, and the cylinder barrel of lifting cylinder 4 is fixedly connected on the cylinder mounting plate 14, and the piston rod of lifting cylinder 4 is fixedly connected with cylinder push plate 24, and cylinder push plate 24 is fixedly connected with support, and cylinder mounting plate Vertical slide rail 16 is installed on 14, and the stroke of vertical slide rail 16 is 265mm, and support is connected with vertical slide rail 16 slides, thereby can slide up and down along vertical slide rail 16. The cylinder mounting plate 14 is provided with limiting plates and hydraulic buffers 20 above and below the cylinder push plate 24 . The hydraulic shock absorber 20 is used to limit the vertical movement distance of the cylinder push plate 24 . Support comprises two vertical beams 18, a second crossbeam 17, three second longitudinal beams 19, two vertical beams 18 adopt the aluminum profile of 40 X80-345 to make, two vertical beams 18 are fixedly connected cylinder push plate 24 and The second crossbeam 17, the second crossbeam 17 adopts the aluminum profile of 80X80-1400 to make, the second crossbeam 17 is fixedly connected with the second longitudinal beam 19, and the second longitudinal beam 19 adopts the aluminum profile of 40X80-660 to make, each Two pneumatic grippers 5 are fixedly installed on the second longitudinal beam 19 .

The pneumatic gripper 5 has two relatively movable polyurethane chucks. The clamping of the aluminum profile 22 of the photovoltaic frame is realized by two polyurethane chucks.

In specific use, the photovoltaic frame aluminum profile 22 to be transported is placed on the loading station, the first clamping mechanism 2 is lowered by 100mm, and the photovoltaic frame aluminum profile 22 at the loading station is simultaneously grasped by two sets of pneumatic grippers 5 and the stamped photovoltaic frame aluminum profile 22 at the stamping station, then the first clamping mechanism 2 rises by 100mm, the corresponding driving mechanism 9 moves and drives the first clamping mechanism 2 to move forward by 750mm, and the first clamping mechanism 2 descends After 100mm, the two sets of pneumatic grippers 5 are loosened, and the photovoltaic frame aluminum profile 22 at the original loading station is placed in the stamping station, and at the same time, the photovoltaic frame aluminum profile 22 at the original stamping station is placed in the detection station, the first The clamping mechanism 2 rises by 100mm, and the driving mechanism 9 reverses to make the first clamping mechanism 2 return to its original position and wait; the detection of the photovoltaic frame aluminum profile 22 at the detection station is completed and the first pressure point station and the second pressure point After the pressure point of the photovoltaic frame aluminum profile 22 at the station is completed, the second clamping mechanism 3 drops 35mm and simultaneously clamps the photovoltaic frame aluminum profile 22 at the detection station and the first pressure point station through three sets of pneumatic grippers 5 The photovoltaic frame aluminum profile 22 at the second pressure point station, the photovoltaic frame aluminum profile 22 at the second pressure point, and then the second clamping mechanism 3 rises by 35mm, and the corresponding driving mechanism 9 moves and drives the second clamping mechanism 3 to move forward 600mm After the second clamping mechanism 3 drops 35mm, the three sets of pneumatic grippers 5 are loosened, and the photovoltaic frame aluminum profile 22 at the original testing station is placed at the first pressure point station and the original first pressure point station is placed. The photovoltaic frame aluminum profile 22 is placed in the second pressing point station, and at the same time, the photovoltaic frame aluminum profile 22 at the original second pressing point station is placed in the blanking station, and the blanking station transports the finished product away, and the second clamping The mechanism 3 rises by 35mm, and the driving mechanism 9 reverses to make the first clamping mechanism 2 return to its original position and wait.

To sum up, with the help of the above-mentioned technical solution of the utility model, the structure is simple and the operation speed is fast, and multiple photovoltaic frame aluminum profiles can be transported at one time. Increased production capacity, improved production efficiency, reduced labor intensity of workers, and improved product quality.

The above are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in the utility model. within the scope of the new protection.

Claims (10)

1. A multi-station handling equipment for photovoltaic frame aluminum profiles, including a frame (1), characterized in that the frame (1) sequentially spans the feeding station, stamping station, testing station, first The pressing point station, the second pressing point station and the blanking station, the frame (1) is slidably connected with the first clamping mechanism (2) and the second clamping mechanism (3) in the front and rear direction, and the The first clamping mechanism (2) corresponds to the loading station, the stamping station, and the detection station respectively, and the second clamping mechanism (3) corresponds to the detection station, the detection station, and the detection station respectively. The first pressure point station, the second pressure point station, and the blanking station correspond, and the first clamping mechanism (2) and the second clamping mechanism (3) both include a lifting cylinder ( 4), the piston rod of the lifting cylinder (4) is vertically arranged, the piston rod of the lifting cylinder (4) is fixedly connected with a bracket, and multiple groups of pneumatic grippers (5) are evenly distributed on the bracket along the front and rear directions , each group of pneumatic grippers (5) includes a plurality of pneumatic grippers (5) uniformly distributed along the left and right directions, and the pneumatic grippers (5) correspond to the photovoltaic frame aluminum profiles (22). 2. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 1, characterized in that, the frame (1) includes a first beam (6) extending along the front and rear direction, and the first beam (6) The front and rear ends of the first longitudinal beam (7) are fixedly connected with the first longitudinal beam (7), and the first longitudinal beam (7) extends along the left and right directions, and the left and right ends of the first longitudinal beam (7) are respectively fixedly connected with vertical Uprights (8). 3. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 2, characterized in that the first clamping mechanism (2) and the second clamping mechanism (3) are each connected with a driving mechanism ( 9). 4. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 3, characterized in that the drive mechanism (9) includes a motor (10), a driving wheel, a driven wheel and a timing belt (11), and the The timing belt (11) is fixedly connected with a follower block (12), the follower block (12) is fixedly connected with a cylinder mounting plate (14), and the cylinder mounting plate (14) is connected with the lifting cylinder (4) The cylinder barrel is fixedly connected. 5. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 4, characterized in that the cylinder mounting plate (14) is slidably connected to the first beam (6) through a horizontal slide rail (15) , the horizontal slide rail (15) extends along the front-to-back direction. 6. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 4, characterized in that the cylinder mounting plate (14) is slidably connected to the bracket through a vertical slide rail (16). 7. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 6, characterized in that, the support includes a second beam (17) extending along the front and back direction, and the top of the second beam (17) is fixed A vertical beam (18) is connected, and the vertical beam (18) is fixedly connected to the piston rod of the lifting cylinder (4) through the cylinder push plate (24). The second beam (17) is evenly distributed along the front and rear directions A plurality of second longitudinal beams (19), the second longitudinal beams (19) extending along the left and right directions, each of the second longitudinal beams (19) is fixedly connected to a group of the pneumatic grippers (5). 8. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 7, characterized in that, the cylinder mounting plate (14) is provided with limiting plates above and below the cylinder push plate (24), A hydraulic buffer (20) corresponding to the cylinder push plate (24) is arranged on the limiting plate. 9. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 1, characterized in that, the first clamping mechanism (2) has two sets of pneumatic clamping jaws (5), and the second clamping The holding mechanism (3) has three sets of pneumatic grippers (5), and each set of pneumatic grippers (5) includes two pneumatic grippers (5). 10. The multi-station handling equipment for photovoltaic frame aluminum profiles according to claim 4, characterized in that the follower block (12) is fixedly connected with a drag chain through the mounting plate (13), and the drag chain is slidably connected with A towline slot (21), the towline slot (21) is fixedly connected to the first beam (6).