CN209828386U - Full-automatic cantilever brush type dirt remover - Google Patents
Full-automatic cantilever brush type dirt remover Download PDFInfo
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- CN209828386U CN209828386U CN201920573229.2U CN201920573229U CN209828386U CN 209828386 U CN209828386 U CN 209828386U CN 201920573229 U CN201920573229 U CN 201920573229U CN 209828386 U CN209828386 U CN 209828386U
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Abstract
Description
技术领域technical field
本实用新型涉及除污器技术领域,特别涉及全自动悬臂刷式除污器。The utility model relates to the technical field of decontamination devices, in particular to a fully automatic cantilever brush type decontamination device.
背景技术Background technique
循环水系统广泛应用于采暖、医药、食品、酿造、化工等多项行业,不同的行业对水质的要求不同,对除污器要求也更加多样化,现有除污器结构单一,维护量大,寿命短问题日益突出,难以满足各个行业的使用要求。The circulating water system is widely used in many industries such as heating, medicine, food, brewing, chemical industry, etc. Different industries have different requirements for water quality, and the requirements for the decontamination device are also more diverse. The existing decontamination device has a single structure and requires a lot of maintenance , the problem of short life is becoming increasingly prominent, and it is difficult to meet the requirements of various industries.
实用新型内容Utility model content
为克服现有技术中存在的问题,本实用新型提供了全自动悬臂刷式除污器。In order to overcome the problems in the prior art, the utility model provides a fully automatic cantilever brush type decontamination device.
本实用新型解决其技术问题所采取的技术方案是:该种全自动悬臂刷式除污器,包括筒体,筒体内安装有过滤组件,还包括对过滤组件进行清洗的清洗组件,除污器上安装有控制清洗组件动作的PLC电控箱,清洗组件包括驱动件,与驱动件连接的驱动杆,驱动杆上安装有悬臂,悬臂上安装有清洗过滤组件的毛刷。The technical solution adopted by the utility model to solve the technical problem is: the fully automatic cantilever brush type decontamination device includes a cylinder body, a filter assembly is installed in the cylinder body, and a cleaning assembly for cleaning the filter assembly, a decontamination device A PLC electric control box is installed on the top to control the action of the cleaning component. The cleaning component includes a driving part and a driving rod connected to the driving part. A cantilever is installed on the driving rod, and a brush for cleaning the filter component is installed on the cantilever.
进一步地,所述过滤组件包括滤网和垫片,所述滤网为与筒体大小形状对应的筒状,滤网通过垫片规定在筒体内。Further, the filter assembly includes a filter screen and a gasket, the filter screen is cylindrical in shape corresponding to the size and shape of the cylinder, and the filter screen is defined in the cylinder through the gasket.
进一步地,所述驱动件为电机,安装在除污器的顶部。Further, the driving part is a motor, which is installed on the top of the decontamination device.
进一步地,所述驱动杆的顶端与驱动件连接,驱动杆的底端安装在除污器的内壁底部,驱动杆在驱动件带动下转动。Further, the top end of the driving rod is connected with the driving member, the bottom end of the driving rod is installed at the bottom of the inner wall of the decontamination device, and the driving rod rotates driven by the driving member.
进一步地,驱动杆上安装有传动杆,传动杆的末端安装有悬臂,悬臂上安装有垂直向下的毛刷,毛刷底部通过连杆与驱动杆连接。Further, a transmission rod is installed on the driving rod, and a cantilever is installed at the end of the transmission rod, and a vertically downward brush is installed on the cantilever, and the bottom of the brush is connected to the driving rod through a connecting rod.
进一步地,所述毛刷可自转。Further, the brush can rotate by itself.
进一步地,所述悬臂为双悬臂,每个悬臂上均对应安装有一个毛刷。Further, the cantilever is a double cantilever, and a brush is correspondingly installed on each cantilever.
进一步地,所述滤网为楔形滤网或不锈钢滤网或橡胶滤网或滤布。Further, the filter screen is a wedge-shaped filter screen or a stainless steel filter screen or a rubber filter screen or a filter cloth.
综上,本实用新型的上述技术方案的有益效果如下:In summary, the beneficial effects of the above-mentioned technical solution of the utility model are as follows:
该装置具有对循环水质的更多的适用范围,并具有机电一体化的设计,纯物理方式处理,无需化学药剂,阻力低、流量大。而且运行费用极低,操作简便、维护方便。The device has more scope of application for circulating water quality, and has a mechanical and electrical integration design, purely physical treatment, no chemical agents, low resistance, and large flow. Moreover, the operating cost is extremely low, the operation is simple and the maintenance is convenient.
具体效果:Specific effect:
1、采用多种滤网的过滤水中颗粒,配合不同过滤网,实现不同精度过滤功能。1. Use a variety of filter screens to filter particles in water, and cooperate with different filter screens to achieve different precision filtration functions.
2、设有毛刷清洁滤网装置,当设备运行一段时间滤网附着有大量杂质时,通过控制电动执行机构带动毛刷旋转清洁滤网,同时打开对应的电动排污阀实现对滤网的冲洗,整个冲洗过程不影响系统的整体运行。2. Equipped with a brush cleaning filter screen device, when the equipment is running for a period of time, when the filter screen has a lot of impurities attached, the electric actuator is controlled to drive the brush to rotate and clean the filter screen, and at the same time open the corresponding electric sewage valve to realize the flushing of the filter screen , the entire flushing process does not affect the overall operation of the system.
3、采用毛刷棍+双悬臂的结构,大幅延长毛刷的寿命,整个设备的使用周期内免维护。3. The structure of brush rod + double cantilever is adopted, which greatly prolongs the life of the brush, and is maintenance-free during the entire service life of the equipment.
4、组合式模块结构,可以非常方便拆解设备,根据使用工况调整滤网及毛刷组件,使其更符合现场使用工况。4. Combined module structure, it is very convenient to disassemble the equipment, and adjust the filter screen and brush assembly according to the working conditions to make it more suitable for the on-site working conditions.
5、机电一体化的设计,设有PLC电控箱,整个操作过程实现全自动智能运行,还可根据需求实现远程通讯,操作简便、维护方便。5. The design of mechanical and electrical integration, equipped with PLC electric control box, the whole operation process realizes automatic intelligent operation, and can also realize remote communication according to requirements, easy to operate and maintain.
6、纯物理方式处理,无需化学药剂,更加环保且运行费用极低。6. Purely physical treatment without chemicals, more environmentally friendly and extremely low operating costs.
附图说明Description of drawings
图1为本实用新型实施例的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the utility model embodiment;
图2为本实用新型实施例的A向侧视图;Fig. 2 is the A side view of the utility model embodiment;
图中:1进水口,2出水口,3筒体,4滤网,5毛刷,6电动件,7驱动杆,8悬臂,9传动杆,10电动排污阀,11PLC电控箱,12连杆。In the figure: 1 water inlet, 2 water outlet, 3 cylinder, 4 filter screen, 5 brush, 6 electric parts, 7 drive rod, 8 cantilever, 9 drive rod, 10 electric sewage valve, 11PLC electric control box, 12 connection pole.
具体实施方式Detailed ways
以下结合附图对本实用新型的特征和原理进行详细说明,所举实施例仅用于解释本实用新型,并非以此限定本实用新型的保护范围。The features and principles of the utility model will be described in detail below in conjunction with the accompanying drawings. The examples given are only used to explain the utility model, and are not intended to limit the protection scope of the utility model.
如图1~图2所示,本实用新型的全自动悬臂刷式除污器,包括除污器筒体3,筒体设有进水口1及出水口2,筒体3的上部处设有电动件6,可采用电机。电机与下部的驱动杆7相连,驱动杆带动悬臂8机构旋转,毛刷5安装于悬臂8上,对滤网4进行清洗操作,污水从电动排污阀10排出。除污器上安装有控制清洗组件动作的PLC电控箱11,PLC电控箱内自动控制反冲洗流程。As shown in Figures 1 to 2, the fully automatic cantilever brush type decontamination device of the present invention includes a decontamination device cylinder 3, the cylinder is provided with a water inlet 1 and a water outlet 2, and the upper part of the cylinder 3 is provided with Electric part 6 can adopt motor. The motor is connected with the driving rod 7 at the lower part, and the driving rod drives the cantilever 8 mechanism to rotate, and the brush 5 is installed on the cantilever 8 to clean the filter screen 4, and the sewage is discharged from the electric sewage valve 10. A PLC electric control box 11 for controlling the action of the cleaning components is installed on the decontamination device, and the backwashing process is automatically controlled in the PLC electric control box.
为实现毛刷5的均衡磨损,提升使用寿命,所述筒体内还设有传动杆9,传动杆9位于所述悬臂8上,传动杆9与驱动杆7的输出轴相连接,从而实现毛刷5的旋转。In order to realize the balanced wear of the hair brush 5 and improve the service life, a transmission rod 9 is also arranged in the cylinder body, the transmission rod 9 is located on the cantilever 8, and the transmission rod 9 is connected with the output shaft of the drive rod 7, thereby realizing hair brush 5. Brush 5 rotations.
为提高清洗效率,传动杆9的两端均安装有一个悬臂8,对应每个悬臂8上均安装有一个毛刷5,毛刷紧贴滤网。毛刷采用360°毛刷棍结构,提高刷毛数量,提升毛刷使用寿命。毛刷棍自旋转,平衡毛刷的磨损。通过调整传动结构的转速比,实现对滤网的不同清洁力度。具体地,毛刷的毛刷棍两端可分别通过小的轴承安装在悬臂和连杆12上。For improving cleaning efficiency, a cantilever 8 is installed at both ends of the transmission rod 9, and a hairbrush 5 is installed on each cantilever 8 correspondingly, and the hairbrush is close to the filter screen. The brush adopts a 360° brush stick structure to increase the number of bristles and improve the service life of the brush. The brush rod rotates by itself to balance the wear of the brush. By adjusting the speed ratio of the transmission structure, different cleaning strengths for the filter screen can be realized. Specifically, the two ends of the brush stick of the hair brush can be respectively installed on the cantilever and the connecting rod 12 through small bearings.
筒体内安装有过滤组件,过滤组件包括滤网和垫片,所述滤网为与筒体大小形状对应的筒状,滤网通过垫片规定在筒体内。为了将滤网可靠的固定以及保证水流只能通过滤网,垫片固定安装在筒体内壁上并同时密封住滤网以外的筒体截面。A filter assembly is installed in the cylinder, and the filter assembly includes a filter screen and gaskets. The filter screen is cylindrical in shape corresponding to the size and shape of the cylinder body, and the filter screen is specified in the cylinder body through the gasket. In order to reliably fix the filter screen and ensure that the water flow can only pass through the filter screen, the gasket is fixedly installed on the inner wall of the cylinder and simultaneously seals the cylinder cross section outside the filter screen.
过滤组件模块化,所述过滤组件的过滤精度可自由选择,满足各个行业对不同水质的要求。The filter components are modularized, and the filtration accuracy of the filter components can be freely selected to meet the requirements of various industries for different water quality.
优选的技术方案为:所述的滤网选择范围广泛,可选择楔形滤网、不锈钢滤网、橡胶过滤网、滤布等种类。The preferred technical solution is: the selection range of the filter screen is wide, such as wedge-shaped filter screen, stainless steel filter screen, rubber filter screen, filter cloth and the like.
下面结合一个反冲洗过程对本实用新型作进一步的描述:Below in conjunction with a backwashing process, the utility model is further described:
全自动悬臂刷式除污器工作过程为:运行时水流经进水口1进入筒体内,流经滤网4,颗粒的杂质被过滤沉淀在设备的底部,经处理的水自出水口2供给系统循环。The working process of the automatic cantilever brush type decontamination device is as follows: during operation, water flows into the cylinder through the water inlet 1, flows through the filter screen 4, the particulate impurities are filtered and precipitated at the bottom of the equipment, and the treated water is supplied to the system from the water outlet 2 cycle.
滤网4的反冲洗过程为:当设备运行一段时间滤网4附着有大量杂质时,通过压差控制调节,控制电机6带动驱动杆7旋转,驱动杆7连接悬臂8进行旋转,毛刷5安装在悬臂8上,对滤网4进行清洗操作。同时打开对应的电动排污阀10实现对滤网4的反冲洗,整个冲洗过程不影响系统的整体运行。The backwashing process of the filter screen 4 is as follows: when the equipment is running for a period of time, when a large amount of impurities are attached to the filter screen 4, the control motor 6 drives the drive rod 7 to rotate through the pressure difference control, and the drive rod 7 is connected to the cantilever 8 to rotate, and the brush 5 Installed on the cantilever 8, the filter screen 4 is cleaned. At the same time, the corresponding electric sewage valve 10 is opened to realize the backwashing of the filter screen 4, and the whole flushing process does not affect the overall operation of the system.
PLC电控箱11基于小型PLC的控制系统,现场控制器首先对全自动悬臂刷式除污器的进出口的差压信号进行采集,将采集的差压信号进行综合处理后,确定反冲洗时间,当压差达到设定值时,将开始自动清洗程序,发出指令控制电动执行机构带动冲洗导流装置改变水流方向,进行滤网的反向清洗,清洗时对应的电动排污阀自动打开排污,整个清洗过程将持续20~60秒,清洗完成后,自动关闭电动排污阀,系统恢复至其初始状态,为下一个过滤工序作好准备。此间净水供应不中断。The PLC electric control box 11 is based on a small PLC control system. The on-site controller first collects the differential pressure signal of the inlet and outlet of the automatic cantilever brush type decontamination device, and after comprehensively processing the collected differential pressure signal, determines the backwashing time , when the pressure difference reaches the set value, the automatic cleaning program will start, and an instruction will be issued to control the electric actuator to drive the flushing diversion device to change the direction of water flow, and perform reverse cleaning of the filter screen. During cleaning, the corresponding electric sewage valve will automatically open to discharge sewage. The entire cleaning process will last for 20-60 seconds. After the cleaning is completed, the electric sewage valve will be automatically closed, and the system will return to its original state, ready for the next filtration process. The supply of clean water will not be interrupted during this period.
设备可根据用户需求融入整个循环水系统的上位机控制,让用户坐在办公室里就可以轻松的通过网络实时了解设备运行状态,也可以通过网络调整运行参数,发出运行指令。The equipment can be integrated into the upper computer control of the entire circulating water system according to user needs, so that users can easily understand the operating status of the equipment in real time through the network while sitting in the office, and can also adjust operating parameters and issue operating instructions through the network.
本实用新型中的“上”、“下”均是为了方便描述采用的相对术语,不能理解为绝对位置而构成对保护范围的限制。"Up" and "down" in the present invention are relative terms used for convenience of description, and cannot be understood as absolute positions to limit the scope of protection.
上述实施例仅仅是对本实用新型的优选实施方式进行的描述,并非对本发明的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域相关技术人员对本实用新型的各种变形和改进,均应扩入本实用新型权利要求书所确定的保护范围内。The above-mentioned embodiment is only a description of the preferred implementation of the present utility model, and does not limit the scope of the present invention. Under the premise of not departing from the design spirit of the present utility model, those skilled in the art can make various deformations and improvements of the present utility model , should be expanded into the scope of protection defined in the claims of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920573229.2U CN209828386U (en) | 2019-04-25 | 2019-04-25 | Full-automatic cantilever brush type dirt remover |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920573229.2U CN209828386U (en) | 2019-04-25 | 2019-04-25 | Full-automatic cantilever brush type dirt remover |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389069A (en) * | 2020-04-29 | 2020-07-10 | 山东鲁润热能科技有限公司 | Drum-type backwashing dirt separator |
| CN115068989A (en) * | 2022-06-29 | 2022-09-20 | 广州金鹏环保工程有限公司 | A filter online cleaning device and filter water tank |
| CN118491194A (en) * | 2024-07-17 | 2024-08-16 | 安徽法恩莱特新能源科技有限公司 | Electrolyte automatic filtration clarification plant |
-
2019
- 2019-04-25 CN CN201920573229.2U patent/CN209828386U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389069A (en) * | 2020-04-29 | 2020-07-10 | 山东鲁润热能科技有限公司 | Drum-type backwashing dirt separator |
| CN111389069B (en) * | 2020-04-29 | 2024-06-07 | 山东鲁润热能科技有限公司 | Drum-type back flush dirt remover |
| CN115068989A (en) * | 2022-06-29 | 2022-09-20 | 广州金鹏环保工程有限公司 | A filter online cleaning device and filter water tank |
| CN118491194A (en) * | 2024-07-17 | 2024-08-16 | 安徽法恩莱特新能源科技有限公司 | Electrolyte automatic filtration clarification plant |
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