CN209812902U - A mold that can guarantee the appearance quality of optically transparent products - Google Patents
A mold that can guarantee the appearance quality of optically transparent products Download PDFInfo
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- CN209812902U CN209812902U CN201920387485.2U CN201920387485U CN209812902U CN 209812902 U CN209812902 U CN 209812902U CN 201920387485 U CN201920387485 U CN 201920387485U CN 209812902 U CN209812902 U CN 209812902U
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- 238000000034 method Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模具领域,特别是一种可保证光学透明制品外观品质的模具。The utility model relates to the field of molds, in particular to a mold that can guarantee the appearance quality of optically transparent products.
背景技术Background technique
光学透镜制品因表面的要求严格,一般为高透光表面,对于外观要求的极高,一旦制品上出现一个小小的拉伤线就会造成产品停产,并且在制品表面不允许有顶杆痕迹,因此直接使用传统的顶出机构无法满足制品要求;Due to the strict requirements on the surface of optical lens products, they are generally high-transmittance surfaces, and have extremely high requirements for appearance. Once a small scratch line appears on the product, the product will stop production, and no traces of ejector pins are allowed on the product surface , so direct use of the traditional ejection mechanism cannot meet the product requirements;
因此,对于光学透镜制品,现在多采用整体顶块顶出的方式实现制品顶出,但是在光学透明制品生产过程中,PC(CLEAR)树脂材料融化注浇过程中产生的气体杂质和模具金属运动面之间产生摩擦,由于金属热膨胀原因,磨擦面会出现金属拉伤现象,模具面容易损伤。这样不仅造成生产浪费,更缩短了模具的使用寿命,提高了模具的维修成本。Therefore, for optical lens products, the ejection of the whole ejector block is now mostly used to realize the ejection of the product, but in the production process of optically transparent products, the gas impurities and mold metal movement generated during the melting and pouring of PC (CLEAR) resin materials Friction occurs between the surfaces. Due to the thermal expansion of the metal, metal strain will appear on the friction surface, and the mold surface is easily damaged. This not only causes production waste, but also shortens the service life of the mold and increases the maintenance cost of the mold.
因此现在需要一种能够解决上述问题的方法或装置。Therefore need a kind of method or device that can solve above-mentioned problem now.
发明内容Contents of the invention
本实用新型是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,能够有效保证制品品质的模具。The utility model aims to solve the above-mentioned shortcomings in the prior art, and proposes a mold with simple structure, ingenious design, and effective guarantee of product quality.
本实用新型的技术解决方案是:一种可保证光学透明制品外观品质的模具,其特征在于:所述的模具包括顶出镶块1,所述顶出镶块1与型芯2相连,所述模具还包括顶出固定板3,所述顶出固定板3上连接有顶杆4,所述顶杆4与型芯2相连,在型芯2上还连接有限位螺栓5,所述限位螺栓5的螺帽部分活动连接在开设于动模板6内的限位槽7中,所述型芯2上还连接有导套8,所述导套8套接在固定于动模板6内的导柱9上,所述的动模板6上设置有动模型芯框10,所述顶出镶块1与所述动模型芯框10中心处的凹槽相互匹配,且所述顶杆4的顶出方向为水平方向,The technical solution of the utility model is: a mold that can guarantee the appearance quality of optically transparent products. Said mold also includes ejector fixing plate 3, said ejector fixing plate 3 is connected with ejector rod 4, said ejector rod 4 is connected with core 2, and limit bolt 5 is also connected on core 2, said limiter The nut part of the positioning bolt 5 is movably connected in the limit groove 7 opened in the movable template 6, and the core 2 is also connected with a guide sleeve 8, and the guide sleeve 8 is sleeved and fixed in the movable template 6 On the guide post 9, the moving template 6 is provided with a moving mold core frame 10, the ejection insert 1 is matched with the groove at the center of the moving mold core frame 10, and the ejector rod 4 The ejection direction is the horizontal direction,
所述顶出镶块1整体呈四棱台状,即顶出镶块1的上下左右四个侧面均为倾斜面,The ejection insert 1 is in the shape of a square platform as a whole, that is, the upper, lower, left, and right sides of the ejection insert 1 are inclined surfaces,
所述顶出镶块1的纵向断面呈等腰梯形状。The longitudinal section of the ejecting insert 1 is in the shape of an isosceles trapezoid.
本实用新型同现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
本种结构形式的可保证光学透明制品外观品质的模具,与传统模具相比,其最大的改进点在于将顶出镶块侧面的垂直面改成倾斜面,让整个顶出镶块呈四棱台状,这样在顶出过程中,顶出镶块发生位移后,其所有的侧面与动模型芯框之间会在瞬间脱离接触,防止在运动过程中发生摩擦,从而彻底避免了制品的金属拉伤问题。同时顶出镶块上还配置有由导套、导柱组成的导向机构,减小动模型芯的配合间隙,提高运动的稳定性,进而保证了光学透明制品的外观品质。Compared with the traditional mold, the mold with this structure can guarantee the appearance quality of optically transparent products. The biggest improvement is that the vertical surface on the side of the ejection insert is changed to an inclined surface, so that the entire ejection insert is square. In this way, during the ejection process, after the ejection insert is displaced, all its sides will be out of contact with the core frame of the moving model in an instant to prevent friction during the movement, thus completely avoiding the metal damage of the product. Strain problem. At the same time, the ejection insert is also equipped with a guide mechanism composed of guide sleeves and guide posts, which reduces the fit gap of the moving model core, improves the stability of the movement, and thus ensures the appearance quality of the optically transparent product.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是本实用新型实施例中顶出镶块部分的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the ejected insert part in the embodiment of the utility model.
具体实施方式Detailed ways
下面将结合附图说明本实用新型的具体实施方式。如图1、图2所示:一种可保证光学透明制品外观品质的模具,它包括顶出镶块1,所述顶出镶块1与型芯2相连,所述模具还包括顶出固定板3,所述顶出固定板3上连接有顶杆4,所述顶杆4与型芯2相连,在型芯2上还连接有限位螺栓5,所述限位螺栓5的螺帽部分活动连接在开设于动模板6内的限位槽7中,所述型芯2上还连接有导套8,所述导套8套接在固定于动模板6内的导柱9上,所述的动模板6上设置有动模型芯框10,所述顶出镶块1与所述动模型芯框10中心处的凹槽相互匹配,且所述顶杆4的顶出方向为水平方向,The specific embodiment of the utility model will be described below in conjunction with the accompanying drawings. As shown in Figure 1 and Figure 2: a mold that can ensure the appearance quality of optically transparent products, it includes an ejection insert 1, the ejection insert 1 is connected to the core 2, and the mold also includes an ejection fixing plate 3, the ejector fixing plate 3 is connected with a ejector rod 4, the ejector rod 4 is connected with the core 2, and the limit bolt 5 is also connected with the core 2, and the nut part of the limit bolt 5 It is movably connected in the limit groove 7 opened in the movable template 6, and the core 2 is also connected with a guide sleeve 8, and the guide sleeve 8 is sleeved on the guide post 9 fixed in the movable template 6, so The moving template 6 is provided with a moving mold core frame 10, the ejection insert 1 is matched with the groove at the center of the moving mold core frame 10, and the ejection direction of the ejector rod 4 is horizontal ,
所述顶出镶块1整体呈四棱台状,即顶出镶块1的上下左右四个侧面均为倾斜面,The ejection insert 1 is in the shape of a square platform as a whole, that is, the upper, lower, left, and right sides of the ejection insert 1 are inclined surfaces,
所述顶出镶块1的纵向断面呈等腰梯形状。The longitudinal section of the ejecting insert 1 is in the shape of an isosceles trapezoid.
本实用新型实施例的可保证光学透明制品外观品质的模具的工作过程如下:本模具的开模方向与顶出方向均为水平方向。The working process of the mold that can guarantee the appearance quality of optically transparent products in the embodiment of the utility model is as follows: the mold opening direction and the ejection direction of the mold are both horizontal.
合模后,成型机向型腔中灌注物料,物料填满型腔后,冷却成型,开模。开模后需要将制品从型腔中顶出。After the mold is closed, the molding machine pours the material into the cavity, and after the material fills the cavity, it is cooled and formed, and the mold is opened. After the mold is opened, the product needs to be ejected from the cavity.
顶出时,顶出固定板3在成型机的作用下运动,顶杆4带动型芯2以及顶出镶块1向外顶出,由于动模型芯框10固定,因此此时顶出镶块1相对于动模型芯框10运动,并将制品顶出;When ejecting, the ejector fixing plate 3 moves under the action of the molding machine, and the ejector rod 4 drives the core 2 and the ejection insert 1 to eject outward. Since the moving model core frame 10 is fixed, the insert is ejected at this time 1. Move relative to the core frame 10 of the dynamic model, and push out the product;
制品成型后,一部分与顶出镶块1接触,另一部分与动模型芯框10接触,由于顶出镶块1的形状特殊,为四棱台状,因此只要顶出镶块1和与形状相配的凹槽发生相对运动,顶出镶块1的侧面立刻就会与动模型芯框10之间脱离接触,并且在之后的运动过程中也不会相互接触或摩擦,从而防止制品在顶出镶块1和动模型芯框10相交接的位置处出现拉伤;After the product is formed, part of it is in contact with the ejection insert 1, and the other part is in contact with the core frame 10 of the dynamic model. Since the ejection insert 1 has a special shape, which is a square truss, it only needs to match the shape of the ejection insert 1. The relative movement of the groove of the ejection insert 1 will immediately break away from the contact between the movable mold core frame 10, and will not contact or rub against each other during the subsequent movement, thereby preventing the product from being ejected from the insert. There is a strain at the junction of the block 1 and the core frame 10 of the moving model;
而传统的横纵断面均为矩形的立方体形顶出镶块,在运动的过程中顶出镶块始终与动模型芯框之间存在动摩擦,极容易导致制品表面出现拉伤。However, the traditional cube-shaped ejection inserts with rectangular transverse and longitudinal sections always have dynamic friction between the ejection inserts and the core frame of the moving model during the movement process, which can easily lead to strain on the surface of the product.
同时,在上述运动的过程中,水平分布的导套8与导柱9相对运动,防止顶出镶块1在纵向上出现位移,同样可以防止因顶出镶块移动后导致制品表面出现拉伤的问题。At the same time, during the above-mentioned movement process, the horizontally distributed guide sleeve 8 and the guide post 9 move relatively to prevent the displacement of the ejection insert 1 in the longitudinal direction, and also prevent the surface of the product from being strained due to the movement of the ejection insert. The problem.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116394475A (en) * | 2023-05-19 | 2023-07-07 | 中国华录·松下电子信息有限公司 | Movable core pulling mechanism for front mold of transparent product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116394475A (en) * | 2023-05-19 | 2023-07-07 | 中国华录·松下电子信息有限公司 | Movable core pulling mechanism for front mold of transparent product |
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