CN209809735U - An industrial waste gas dust gas separation device - Google Patents
An industrial waste gas dust gas separation device Download PDFInfo
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Abstract
本实用新型专利公开一种工业废气粉尘气体分离装置,包括基座、第一电机、除尘桶、转轴、螺杆、叶片轮、第一皮带轮和第一皮带,除尘桶顶端后侧设有出气口,底部左侧壁设有进气口,且固定连接于基座顶端,底端设有支撑杆,支撑杆由圆盘与两个凸柱构成,凸柱分别设于圆盘左右两侧,在远离圆盘一端固定连接于除尘桶左右两侧壁上;转轴底端转动连接于圆盘顶端,顶端转动连接于除尘桶顶端且延伸至外部,螺杆有两根分别设于转轴两侧,底端转动连接于凸柱上,顶端转动连接于除尘桶顶端且延伸至外部,叶片轮设于转轴上,第一皮带轮有两个且分别设于转轴顶端与第一电机上,通过第一皮带连接。本装置通过离心力使粉尘与气体分离,避免堵塞,提高装置使用寿命。
The utility model patent discloses an industrial waste gas dust gas separation device, which includes a base, a first motor, a dust removal bucket, a rotating shaft, a screw, a blade wheel, a first pulley and a first belt, and an air outlet is provided on the rear side of the top of the dust removal bucket. There is an air inlet on the left side wall of the bottom, and it is fixedly connected to the top of the base. There is a support rod at the bottom. One end of the disc is fixedly connected to the left and right side walls of the dust removal barrel; the bottom end of the rotating shaft is rotatably connected to the top of the disc, and the top is rotatably connected to the top of the dust removal barrel and extends to the outside. Connected on the boss, the top is rotatably connected to the top of the dust bucket and extends to the outside, the blade wheel is arranged on the rotating shaft, the first pulley has two and is respectively arranged on the top of the rotating shaft and the first motor, connected by the first belt. The device separates dust and gas through centrifugal force, avoids clogging and improves the service life of the device.
Description
技术领域technical field
本实用新型涉及工业废气处理技术领域,具体涉及一种工业废气粉尘气体分离装置。The utility model relates to the technical field of industrial waste gas treatment, in particular to an industrial waste gas dust gas separation device.
背景技术Background technique
目前,随着对工厂废气处理要求的提高,废气除尘装置逐渐成为工厂废气处理过程中必不可少的部分,工业废气中含有大量的粉尘,如果不加以处理直接排放到空气中,会对环境造成污染,含有有害气体的工业废气,如果不先进行除尘处理,对后续处理的反应装置也会造成损坏,除尘后再经过反应装置后才能进行排放,虽然很多企业都对废气利用除尘装置进行一定的处理后再排放,但粉尘会粘附在除尘装置内部,影响处理的效果与装置的使用寿命,且由于不确定装置内粉尘的积累量,经常需要对装置进行维护,不仅增加了工作人员的负担,而且还会对设备造成一定的损坏,有的除尘装置滤袋容易堵塞,寿命缩短,压力损失大幅度上升,除尘效率也会降低。At present, with the improvement of the requirements for the treatment of factory waste gas, the waste gas dedusting device has gradually become an indispensable part of the process of factory waste gas treatment. Industrial waste gas contains a large amount of dust. If it is not treated and discharged directly into the air, it will cause environmental damage. Pollution, industrial waste gas containing harmful gases, if the dust removal treatment is not carried out first, it will also cause damage to the reaction device for subsequent processing, and the dust can only be discharged after passing through the reaction device. Discharge after treatment, but the dust will adhere to the inside of the dust removal device, affecting the treatment effect and the service life of the device, and due to the uncertain amount of dust accumulated in the device, it is often necessary to maintain the device, which not only increases the burden on the staff , And it will also cause certain damage to the equipment. Some dust removal device filter bags are easy to clog, the life is shortened, the pressure loss increases greatly, and the dust removal efficiency will also decrease.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供一种工业废气粉尘气体分离装置,具有,用于解决目前工业废气除尘装置存在需要频繁维护、容易堵塞导致效率低下的问题。In order to overcome the deficiencies of the prior art, the utility model provides an industrial waste gas dust gas separation device, which is used to solve the problems of frequent maintenance and easy blockage of the current industrial waste gas dust removal device, resulting in low efficiency.
本实用新型解决其技术问题采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种工业废气粉尘气体分离装置,包括基座、第一电机、除尘桶、支撑杆、转轴、螺杆、叶片轮、第一皮带轮、第一皮带、第二皮带轮、第二皮带、第二电机、圆锥齿轮、环状毛刷、第三电机、螺旋叶片轮、漏斗和废料槽,所述基座顶端后侧设置有支撑板,所述第一电机设置于基座顶端右侧,所述除尘桶顶端后侧开设有出气口,所述除尘桶底部左侧壁开设有进气口,所述除尘桶固定连接于基座顶端,所述除尘桶底端设置有支撑杆,所述支撑杆由圆盘与两个凸柱构成,两个所述凸柱分别设置于圆盘左右两侧,两个所述凸柱远离圆盘一端分别固定连接于除尘桶左右两侧壁上,所述转轴底端转动连接于圆盘顶端,所述转轴顶端转动连接于除尘桶顶端且延伸至外部,所述螺杆有两根且分别设置于转轴左右两侧,所述螺杆底端转动连接于凸柱上,所述螺杆顶端转动连接于除尘桶顶端且延伸至外部,所述叶片轮设置于转轴上,所述第一皮带轮有两个且分别设置于转轴顶端与第一电机动力输出端,两个所述第一皮带轮之间通过所述第一皮带连接,所述第二皮带轮有两个且分别设置于左右两侧螺杆顶端,两个所述第二皮带轮之间通过所述第二皮带连接,所述第二电机设置于支撑板顶端,所述圆锥齿轮有两个,且分别设置于第二电机动力输出端与右侧螺杆顶端,两个所述圆锥齿轮相啮合,所述环状毛刷螺接于左右两侧螺杆上,所述第三电机设置于圆盘底端,所述螺旋叶片轮固定连接于第三电机动力输出端,所述漏斗固定连接于除尘桶底端,所述废料槽设置于基座底端。An industrial waste gas dust gas separation device, including a base, a first motor, a dust bucket, a support rod, a rotating shaft, a screw, a blade wheel, a first pulley, a first belt, a second pulley, a second belt, a second motor, Conical gear, annular brush, third motor, helical blade wheel, funnel and waste trough, a support plate is arranged on the rear side of the top of the base, the first motor is arranged on the right side of the top of the base, and the dust removal bucket There is an air outlet on the rear side of the top, and an air inlet on the left side wall of the bottom of the dust removal bucket. The dust removal bucket is fixedly connected to the top of the base. The disc is composed of two protruding posts, the two protruding posts are respectively arranged on the left and right sides of the disc, and the ends of the two protruding posts away from the disc are respectively fixedly connected to the left and right side walls of the dust removal bucket, and the bottom end of the rotating shaft Rotationally connected to the top of the disc, the top of the rotating shaft is rotatably connected to the top of the dust removal bucket and extends to the outside. There are two screws and are respectively arranged on the left and right sides of the rotating shaft, and the bottom of the screw is rotatably connected to the boss. The top of the screw is rotatably connected to the top of the dust removal bucket and extends to the outside. The blade wheel is arranged on the rotating shaft. One pulley is connected through the first belt, and the second pulley has two and are respectively arranged at the top of the screw on the left and right sides, and the two second pulleys are connected through the second belt, and the second pulley is The second motor is arranged on the top of the support plate. There are two bevel gears, which are respectively arranged on the power output end of the second motor and the top of the right screw rod. The two bevel gears are meshed, and the annular brush is screwed on the On the screw rods on the left and right sides, the third motor is arranged at the bottom of the disc, the spiral blade wheel is fixedly connected to the power output end of the third motor, the funnel is fixedly connected to the bottom of the dust removal bucket, and the waste trough is arranged at Base bottom.
优选的,所述进气口位于所述支撑杆下方。Preferably, the air inlet is located below the support rod.
优选的,两个所述圆锥齿轮位于所述第二皮带轮上方,所述第二皮带轮位于所述第一皮带轮上方。Preferably, the two bevel gears are located above the second pulley, and the second pulley is located above the first pulley.
优选的,所述螺旋叶片轮位于所述漏斗内。Preferably, the helical blade wheel is located in the funnel.
优选的,所述废料槽位于所述漏斗正下方。Preferably, the waste material tank is located directly below the funnel.
优选的,所述环状毛刷滑动连接于所述除尘桶内。Preferably, the ring-shaped brush is slidably connected in the dust removal bucket.
有益效果Beneficial effect
本实用新型提供的工业废气粉尘气体分离装置,具有以下有益效果:The industrial waste gas dust gas separation device provided by the utility model has the following beneficial effects:
(1)本实用新型设置有叶片轮,工业废气从进气口进入除尘桶底部,气体上升过程中,叶片轮带着颗粒状粉尘高速圆周转动,颗粒状粉尘受到离心力作用,靠近除尘桶壁,而气体通过出气口排出,快速高效进行除尘;(1) The utility model is equipped with a blade wheel, and the industrial waste gas enters the bottom of the dust removal bucket from the air inlet. During the rising process of the gas, the blade wheel rotates in a high-speed circle with the granular dust, and the granular dust is subjected to centrifugal force and close to the wall of the dust removal bucket. And the gas is discharged through the gas outlet, and the dust is removed quickly and efficiently;
(2)本实用新型设置有环状毛刷,驱动第二电机正反转,带动圆锥齿轮转动,第二皮带轮与第二皮带配合运作,螺杆正反转,使环状毛刷在除尘桶内上下滑动,清扫贴合在除尘桶内壁上的粉尘,可实现除尘桶的自动清洁,避免堵塞,提高装置的使用寿命;(2) The utility model is equipped with a ring-shaped brush, which drives the second motor to rotate forward and backward, and drives the bevel gear to rotate. The second pulley cooperates with the second belt to operate, and the screw rotates forward and reverse, so that the ring-shaped brush is in the dust removal bucket. Slide up and down to clean the dust attached to the inner wall of the dust removal bucket, which can realize the automatic cleaning of the dust removal bucket, avoid clogging, and improve the service life of the device;
(3)本实用新型设置有螺旋叶片轮,环状毛刷将粉尘刷下落入漏斗中,第三电机带动螺旋叶片轮转动,将粉尘向下推出漏斗,落入废料槽中,避免装置堵塞,便于工作人员清理维护。(3) The utility model is equipped with a spiral blade wheel, and the ring-shaped brush will brush the dust down into the funnel, and the third motor drives the spiral blade wheel to rotate, pushing the dust downwards out of the funnel and falling into the waste trough, so as to avoid device blockage. It is convenient for the staff to clean and maintain.
附图说明Description of drawings
图1:本实用新型结构示意图;Figure 1: Schematic diagram of the structure of the utility model;
图2:本实用新型正视图;Figure 2: Front view of the utility model;
图3:本实用新型除尘桶内部结构图;Figure 3: The internal structure diagram of the dust removal barrel of the utility model;
图4:本实用新型除尘桶剖视图;Figure 4: Sectional view of the dust removal barrel of the utility model;
图5:本实用新型环状毛刷结构示意图;Figure 5: Schematic diagram of the structure of the utility model ring-shaped brush;
其中:1-基座;101-支撑板;2-第一电机;3-除尘桶;301-出气口;302-进气口;4-支撑杆;401-圆盘;402-凸柱;5-转轴;6-螺杆;7-叶片轮;8-第一皮带轮;9-第一皮带;10-第二皮带轮;11-第二皮带;12-第二电机;13-圆锥齿轮;14-环状毛刷;15-第三电机;16-螺旋叶片轮;17-漏斗;18-废料槽。Among them: 1-base; 101-support plate; 2-first motor; 3-dust bucket; 301-air outlet; 302-air inlet; 4-support rod; -rotating shaft; 6-screw; 7-blade wheel; 8-first pulley; 9-first belt; 10-second pulley; 11-second belt; 12-second motor; 13-bevel gear; 14-ring 15-third motor; 16-spiral blade wheel; 17-funnel; 18-waste chute.
具体实施方式Detailed ways
为了使本实用新型的内容更容易被清楚的理解,以下结合实施例对本实用新型做进一步详细说明。现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。In order to make the content of the utility model more clearly understood, the utility model will be further described in detail below in conjunction with the embodiments. Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
实施例1Example 1
参看图1-5:一种工业废气粉尘气体分离装置,包括基座1、第一电机2、除尘桶3、支撑杆4、转轴5、螺杆6、叶片轮7、第一皮带轮8、第一皮带9、第二皮带轮10、第二皮带11、第二电机12、圆锥齿轮13、环状毛刷14、第三电机15、螺旋叶片轮16、漏斗17和废料槽18,基座1顶端后侧设置有支撑板101,第一电机2设置于基座1顶端右侧,除尘桶3顶端后侧开设有出气口301,除尘桶3底部左侧壁开设有进气口302,除尘桶3固定连接于基座1顶端,除尘桶3底端设置有支撑杆4,支撑杆4由圆盘401与两个凸柱402构成,两个凸柱402分别设置于圆盘401左右两侧,两个凸柱402远离圆盘401一端分别固定连接于除尘桶3左右两侧壁上,转轴5底端转动连接于圆盘401顶端,转轴5顶端转动连接于除尘桶3顶端且延伸至外部,螺杆6有两根且分别设置于转轴5左右两侧,螺杆6底端转动连接于凸柱402上,螺杆6顶端转动连接于除尘桶3顶端且延伸至外部,叶片轮7设置于转轴5上,第一皮带轮8有两个且分别设置于转轴5顶端与第一电机2动力输出端,两个第一皮带轮8之间通过第一皮带9连接,第二皮带轮10有两个且分别设置于左右两侧螺杆6顶端,两个第二皮带轮10之间通过第二皮带11连接,第二电机12设置于支撑板101顶端,圆锥齿轮13有两个,且分别设置于第二电机12动力输出端与右侧螺杆6顶端,两个圆锥齿轮13相啮合,环状毛刷14螺接于左右两侧螺杆6上,第三电机15设置于圆盘401底端,螺旋叶片轮16固定连接于第三电机15动力输出端,漏斗17固定连接于除尘桶3底端,废料槽18设置于基座1底端。See Figure 1-5: an industrial waste gas dust gas separation device, including a base 1, a first motor 2, a dust removal bucket 3, a support rod 4, a rotating shaft 5, a screw 6, a blade wheel 7, a first pulley 8, a first Belt 9, second pulley 10, second belt 11, second motor 12, bevel gear 13, annular hair brush 14, third motor 15, helical blade wheel 16, funnel 17 and waste material chute 18, behind base 1 top The side is provided with a support plate 101, the first motor 2 is arranged on the right side of the top of the base 1, the rear side of the top of the dust removal bucket 3 is provided with an air outlet 301, the bottom left side of the dust removal bucket 3 is provided with an air inlet 302, and the dust removal bucket 3 is fixed Connected to the top of the base 1, the bottom of the dust removal bucket 3 is provided with a support rod 4. The support rod 4 is composed of a disc 401 and two protruding posts 402. The two protruding posts 402 are respectively arranged on the left and right sides of the disc 401. The ends of the bosses 402 away from the disc 401 are respectively fixedly connected to the left and right side walls of the dust removal bucket 3, the bottom end of the rotating shaft 5 is rotatably connected to the top of the disc 401, the top of the rotating shaft 5 is rotatably connected to the top of the dust removal bin 3 and extends to the outside, and the screw 6 There are two and are respectively arranged on the left and right sides of the rotating shaft 5. The bottom end of the screw rod 6 is rotatably connected to the boss 402. The top end of the screw rod 6 is rotatably connected to the top of the dust removal bucket 3 and extends to the outside. The blade wheel 7 is arranged on the rotating shaft 5. A belt pulley 8 has two and is respectively arranged on the rotating shaft 5 top and the power output end of the first motor 2, is connected by the first belt 9 between the two first belt pulleys 8, and the second belt pulley 10 has two and is respectively arranged on the left and right sides. The top of the side screw 6 is connected by the second belt 11 between the two second pulleys 10, the second motor 12 is arranged on the top of the support plate 101, and there are two conical gears 13, which are respectively arranged on the power output end of the second motor 12 and the The top of the right screw 6 is meshed with two conical gears 13, the annular brush 14 is screwed on the left and right screw 6, the third motor 15 is arranged at the bottom of the disc 401, and the spiral blade wheel 16 is fixedly connected to the third The power output end of the motor 15 and the funnel 17 are fixedly connected to the bottom of the dust removal bucket 3 , and the waste tank 18 is arranged at the bottom of the base 1 .
实施例2Example 2
其他内容同实施例1,不同点在于,本实施例中进气口302位于支撑杆4下方。The other contents are the same as those in Embodiment 1, except that the air inlet 302 is located below the support rod 4 in this embodiment.
实施例3Example 3
其他内容同实施例1,不同点在于,本实施例中两个圆锥齿轮13位于第二皮带轮10上方,第二皮带轮10位于第一皮带轮8上方。The other content is the same as that of Embodiment 1, the difference is that in this embodiment, the two bevel gears 13 are located above the second pulley 10 , and the second pulley 10 is located above the first pulley 8 .
实施例4Example 4
其他内容同实施例1,不同点在于,本实施例中废料槽18位于漏斗17正下方。The other contents are the same as in Embodiment 1, the difference is that the waste tank 18 is located directly below the funnel 17 in this embodiment.
实施例5Example 5
其他内容同实施例1,不同点在于,本实施例中进气口302位于支撑杆4下方,两个圆锥齿轮13位于第二皮带轮10上方,第二皮带轮10位于第一皮带轮8上方,螺旋叶片轮16位于漏斗17内,废料槽18位于漏斗17正下方,环状毛刷14滑动连接于除尘桶3内。Other contents are the same as in Embodiment 1, the difference is that in this embodiment, the air inlet 302 is located below the support rod 4, the two bevel gears 13 are located above the second pulley 10, the second pulley 10 is located above the first pulley 8, and the spiral blade The wheel 16 is located in the funnel 17, the waste trough 18 is located directly below the funnel 17, and the annular hairbrush 14 is slidably connected in the dust removal bucket 3.
本装置设置有螺旋叶片轮16,将本装置连接至外部电源与控制器,启动控制开关,驱动第一电机2、第三电机15转动,驱动第二电机12正转与反转,第一电机2转动时,两个第一皮带轮8之间通过第一皮带9传动,转轴5带动叶片轮7转动,工业废气从进气口302进入除尘桶3内,气体上升过程中,叶片轮7带动颗粒状粉尘高速圆周转动,将粉尘通过离心力的作用甩到除尘桶3的内壁上,过滤后的气体通过出气口301排出进行后续处理,同时第二电机12正转与反转,带动圆锥齿轮13转动,使位于右侧的螺杆6转动,位于右侧的第二皮带轮10通过第二皮带11带动左侧第二皮带轮10转动,实现两根螺杆6的正反转,由于环状毛刷14螺接于螺杆6上,伴随着螺杆6的正反转,环状毛刷14便在除尘桶内上下滑动,清扫贴合在除尘桶3内壁上的粉尘,因重力作用下落或环状毛刷14清扫后的粉尘进入漏斗17内,第三电机驱动螺旋叶片轮16转动,将粉尘转动推出漏斗17,落入废料槽18进行收集,便于后续处理。The device is provided with a spiral blade wheel 16. Connect the device to an external power source and a controller, start the control switch, drive the first motor 2 and the third motor 15 to rotate, drive the second motor 12 to rotate forward and reverse, and the first motor 2. When rotating, the two first pulleys 8 are driven by the first belt 9, the rotating shaft 5 drives the vane wheel 7 to rotate, and the industrial waste gas enters the dust removal bucket 3 from the air inlet 302. During the rising process of the gas, the vane wheel 7 drives the particles Shaped dust rotates in a high-speed circle, and the dust is thrown onto the inner wall of the dust removal bucket 3 by centrifugal force, and the filtered gas is discharged through the gas outlet 301 for subsequent processing. , so that the screw rod 6 on the right side is rotated, and the second pulley 10 on the right side is driven by the second belt 11 to rotate the second pulley 10 on the left side to realize the forward and reverse rotation of the two screw rods 6. On the screw 6, along with the positive and negative rotation of the screw 6, the ring-shaped brush 14 slides up and down in the dust removal bucket to clean the dust attached to the inner wall of the dust removal bucket 3. The final dust enters the funnel 17, and the third motor drives the spiral blade wheel 16 to rotate, and the dust is rotated and released from the funnel 17, and falls into the waste chute 18 for collection, which is convenient for subsequent processing.
本实用新型通过离心力使工业废气粉尘与气体分离,环状毛刷紧贴除尘桶内壁上下滑动,自动清洁除尘桶壁上的粉尘,减小维护力度,避免堵塞,提高装置使用寿命,具有很强实用性。The utility model separates the industrial waste gas dust from the gas through the centrifugal force, and the annular brush slides up and down close to the inner wall of the dust removal barrel, automatically cleans the dust on the dust removal barrel wall, reduces maintenance efforts, avoids clogging, and improves the service life of the device. practicality.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments The technical solutions described in the examples are modified, or some of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本申请所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless defined as herein explain.
本申请中所述的“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。The meaning of "and/or" in this application means that each exists alone or both exist simultaneously.
本申请中所述的“连接”的含义可以是部件之间的直接连接也可以是部件间通过其它部件的间接连接。The meaning of "connection" in this application may be a direct connection between components or an indirect connection between components through other components.
本实用新型的保护内容不局限于以上实施例。在不背离实用新型构思的精神和范围下,本领域技术人员能够想到的变化和优点都被包括在本实用新型中,并且以所附的权利要求为保护范围。The protection content of the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model concept, changes and advantages conceivable by those skilled in the art are all included in the utility model, and the appended claims are the protection scope.
Claims (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109806672A (en) * | 2019-03-07 | 2019-05-28 | 东南大学 | A kind of industrial waste gas dusty gas separator |
| CN115069053A (en) * | 2022-07-26 | 2022-09-20 | 江苏四方锅炉有限公司 | Tail gas and dust separation filter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109806672A (en) * | 2019-03-07 | 2019-05-28 | 东南大学 | A kind of industrial waste gas dusty gas separator |
| CN115069053A (en) * | 2022-07-26 | 2022-09-20 | 江苏四方锅炉有限公司 | Tail gas and dust separation filter |
| CN115069053B (en) * | 2022-07-26 | 2023-08-15 | 江苏四方锅炉有限公司 | A kind of exhaust gas dust separation filter |
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