CN209806391U - A semi-automatic sugarcane bud cutting machine - Google Patents

A semi-automatic sugarcane bud cutting machine Download PDF

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CN209806391U
CN209806391U CN201920399482.0U CN201920399482U CN209806391U CN 209806391 U CN209806391 U CN 209806391U CN 201920399482 U CN201920399482 U CN 201920399482U CN 209806391 U CN209806391 U CN 209806391U
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semi
sugarcane
induction
bottom plate
pressing
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卢业飞
庞新华
吕平
周全光
罗清
欧克纬
程琴
宁蕾
朱鹏锦
王世繁
周燕梅
陈雪林
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Guangxi Subtropical Crops Research Institute
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Guangxi Subtropical Crops Research Institute
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Abstract

本实用新型公开了一种半自动甘蔗种芽切割机,包括底板、转动支架、锯片、按压片、传送槽,所述锯片共有两片,锯片均通过传动轴安装在转动支架上部,所述底板上设有连接座,转动支架下部通过连接杆与连接座铰接,且转动支架与底板之间设有气缸A,所述传送槽通过支撑架安装在底板上,所述按压片中部与支撑架铰接,按压片上部位于锯片之间,按压片下部支撑架之间设有气缸B。本实用新型通过在甘蔗芽点外套上带有金属块的感应套环,利用金属感应传感器进行感应,可以对芽点进行定位后,进行切割,整个过程人工操作步骤少,劳动强度低,且在安装感应套环时还可以对芽点进行挑选,提高了所切种芽的质量。

The utility model discloses a semi-automatic sugarcane bud cutting machine, which comprises a bottom plate, a rotating bracket, a saw blade, a pressing piece, and a transmission groove. The bottom plate is provided with a connecting seat, the lower part of the rotating bracket is hinged with the connecting seat through a connecting rod, and a cylinder A is arranged between the rotating bracket and the bottom plate, the transmission groove is installed on the bottom plate through a support frame, and the middle part of the pressing piece is connected to the support The frame is hinged, the upper part of the pressing piece is located between the saw blades, and the cylinder B is arranged between the supporting frames of the lower part of the pressing piece. The utility model uses an induction collar with a metal block on the coat of the sugarcane bud point to sense with a metal induction sensor, and can cut the bud point after positioning. The whole process has fewer manual steps and low labor intensity. Bud points can also be selected when the induction collar is installed, which improves the quality of the cut buds.

Description

一种半自动甘蔗种芽切割机A semi-automatic sugarcane bud cutting machine

技术领域technical field

本实用新型属于农用机械领域,尤其涉及一种半自动甘蔗种芽切割机。The utility model belongs to the field of agricultural machinery, in particular to a semi-automatic sugarcane bud cutting machine.

背景技术Background technique

随着甘蔗糖业的快速发展,对甘蔗的种植水平要求也越来越高。在对甘蔗的种植过程中,需要生产甘蔗种芽。例如申请号为With the rapid development of the sugarcane sugar industry, the requirements for the cultivation level of sugarcane are getting higher and higher. In the planting process of sugarcane, it is necessary to produce sugarcane seed buds. For example, the application number is

201510342010.8的中国专利公开了一种甘蔗割节机,包括机架、电机、齿轮锯片、蔗节定位装置、出芽槽,电机固定安装在机架上,在电机轮轴上安装两个相同的齿轮锯片,齿轮锯片间轮轴上装有可改变长度的套管,在齿轮间轮轴下方固定安装有用于防止蔗种堵塞的隔挡片,挡节板通过支轴铰接在垫板的侧面,并朝着齿轮锯片方向向上延伸,该甘蔗割节机在切割甘蔗时,由于没有压紧甘蔗的结构,甘蔗切断后,在锯片之间的甘蔗被卡在锯片之间,在旋转过程中被甩出,影响使用者的安全,因此需要一种用于制备甘蔗单芽种苗的电锯,在切割甘蔗时,可以将甘蔗固定住,防止所切下的甘蔗被锯片甩出,提高作业的安全。又例如申请号为201510198229.5的中国专利公开了一种基于种芽图像识别的甘蔗切割装置,该装置通过图像识别来判断种芽的位置,所适用的甘蔗品质要求较高,且只是通过计算机的算法来识别图像,无法判断种芽是否合格,所导致所切出的芽节有部分不合格,影响种植。The Chinese patent of 201510342010.8 discloses a sugarcane joint cutting machine, including a frame, a motor, a gear saw blade, a sugarcane node positioning device, and a budding groove. The motor is fixedly installed on the frame, and two identical gear saws are installed on the motor wheel shaft. There is a bushing that can change the length on the wheel shaft between the gear saw blades, and a baffle piece for preventing sugarcane seeds from being blocked is fixedly installed under the wheel shaft between the gears. The baffle plate is hinged on the side of the backing plate through the support shaft and faces The direction of the gear saw blade extends upwards. When the sugarcane section cutter cuts sugarcane, because there is no structure to compress the sugarcane, after the sugarcane is cut, the sugarcane between the saw blades is stuck between the saw blades and is thrown during the rotation. Therefore, there is a need for an electric saw for preparing sugarcane single-bud seedlings, which can fix the sugarcane when cutting sugarcane, prevent the cut sugarcane from being thrown out by the saw blade, and improve the operation efficiency. Safety. Another example is that the Chinese patent application number 201510198229.5 discloses a sugarcane cutting device based on image recognition of seed buds. The device uses image recognition to determine the position of the seed buds. The applicable sugarcane quality requirements are relatively high, and only through computer algorithms To identify the image, it is impossible to judge whether the seed buds are qualified, resulting in some of the cut out bud nodes being unqualified, which affects planting.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提供了一种半自动甘蔗种芽切割机,可以解决现有技术识别范围小,且无法判断种芽是否合格的问题。In order to solve the above technical problems, the utility model provides a semi-automatic cutting machine for sugarcane seed buds, which can solve the problems of the prior art that the identification range is small and it is impossible to judge whether the seed buds are qualified.

本实用新型通过以下技术方案得以实现。The utility model is realized through the following technical solutions.

本实用新型提供的一种半自动甘蔗种芽切割机,包括底板、转动支架、锯片、按压片、传送槽,所述锯片共有两片,锯片均通过传动轴安装在转动支架上部,所述底板上设有连接座,转动支架下部通过连接杆与连接座铰接,且转动支架与底板之间设有气缸A,所述传送槽通过支撑架安装在底板上,所述按压片中部与支撑架铰接,按压片上部位于锯片之间,按压片下部支撑架之间设有气缸B,所述支撑架设有支撑板,支撑板宽度小于两片锯片的间距,支撑板上端面高度与按压片上部的高度相同,所述支撑板上设有金属感应传感器。A semi-automatic sugarcane bud cutting machine provided by the utility model includes a bottom plate, a rotating bracket, a saw blade, a pressing piece, and a transmission groove. The base plate is provided with a connecting seat, the lower part of the rotating bracket is hinged with the connecting seat through a connecting rod, and a cylinder A is arranged between the rotating bracket and the base plate, the transmission groove is installed on the base plate through a support frame, and the middle part of the pressing piece is connected to the support plate. The frame is hinged, the upper part of the pressing piece is located between the saw blades, and the cylinder B is arranged between the supporting frames of the lower part of the pressing piece. The supporting frame is provided with a supporting plate. The width of the supporting plate is smaller than the distance between two saw blades. The heights of the upper parts of the sheets are the same, and a metal induction sensor is arranged on the support plate.

还包括感应套环,所述感应套环套在甘蔗芽点上。An induction loop is also included, and the induction loop is set on the sugarcane bud point.

所述感应套环包括弹力带、金属块、连接头,所述连接头分别与弹力带两端连接,金属块间隔分别在弹力带上。The induction collar includes an elastic band, a metal block, and a connector, and the connectors are respectively connected to two ends of the elastic band, and the metal blocks are respectively spaced on the elastic band.

还包括电机,所述电机通过皮带轮和皮带与传动轴连接,且电机的转轴的中心线与连接杆的中心线重合。A motor is also included, the motor is connected to the transmission shaft through a pulley and a belt, and the center line of the rotating shaft of the motor coincides with the center line of the connecting rod.

所述锯片两侧设有螺母,螺母通过螺纹安装在传动轴上。Nuts are arranged on both sides of the saw blade, and the nuts are installed on the transmission shaft through threads.

所述按压片上部设有两片压板,两片压板间隔固定在按压片上,且压板端部设有凹槽。The upper part of the pressing piece is provided with two pressing plates, the two pressing plates are fixed on the pressing piece at intervals, and the end of the pressing plate is provided with a groove.

所述支撑板的材质为电木或有机玻璃。The material of the supporting plate is bakelite or plexiglass.

本实用新型的有益效果在于:通过在甘蔗芽点外套上带有金属块的感应套环,利用金属感应传感器进行感应,可以对芽点进行定位后,进行切割,整个过程人工造作步骤少,劳动强度低,且在安装感应套环时还可以对芽点进行挑选,提高了所切种芽的质量。The beneficial effect of the utility model is that: through the induction collar with metal blocks on the sugarcane bud point jacket, the metal induction sensor can be used for induction, and the bud point can be positioned and then cut. The whole process has fewer artificial steps and less labor. The strength is low, and the bud point can also be selected when the induction collar is installed, which improves the quality of the cut buds.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型的左视图;Fig. 2 is a left view of the utility model;

图3是转动支架的结构示意图;Fig. 3 is the structural representation of rotating bracket;

图4是传送槽的结构示意图;Fig. 4 is the structural representation of transfer trough;

图5是感应套环的结构示意图;Fig. 5 is a schematic structural view of the induction collar;

图中:1-底板,2-转动支架,3-锯片,4-按压片,5-传送槽,6-传动轴,7-连接座,8-连接杆,9-气缸A,10-支撑架,11-气缸B,12-支撑板,13-金属感应传感器,14-感应套环,15-弹力带,16-金属块,17-连接头,18-螺母,19-压板,20-电机。In the figure: 1-base plate, 2-rotating bracket, 3-saw blade, 4-press piece, 5-transmission slot, 6-transmission shaft, 7-connecting seat, 8-connecting rod, 9-cylinder A, 10-support Frame, 11-cylinder B, 12-support plate, 13-metal induction sensor, 14-induction collar, 15-elastic belt, 16-metal block, 17-connector, 18-nut, 19-press plate, 20-motor .

具体实施方式Detailed ways

下面进一步描述本实用新型的技术方案,但要求保护的范围并不局限于所述。The technical solution of the utility model is further described below, but the scope of protection is not limited to the description.

如图1至图5所示,一种半自动甘蔗种芽切割机,包括底板1、转动支架2、锯片3、按压片4、传送槽5,所述锯片3共有两片,锯片3均通过传动轴6安装在转动支架2上部,所述底板1上设有连接座7,转动支架2下部通过连接杆8与连接座7铰接,且转动支架2与底板1之间设有气缸A9,所述传送槽5通过支撑架10安装在底板1上,所述按压片4中部与支撑架10铰接,按压片4上部位于锯片3之间,按压片4下部支撑架10之间设有气缸B11,所述支撑架10设有支撑板12,支撑板12宽度小于两片锯片3的间距,支撑板12上端面高度与按压片4上部的高度相同,所述支撑板12上设有金属感应传感器13。As shown in Figures 1 to 5, a semi-automatic sugarcane bud cutting machine includes a base plate 1, a rotating bracket 2, a saw blade 3, a pressing piece 4, and a transmission groove 5. The saw blade 3 has two pieces in total, and the saw blade 3 Both are installed on the upper part of the rotating bracket 2 through the transmission shaft 6, the base plate 1 is provided with a connecting seat 7, the lower part of the rotating bracket 2 is hinged with the connecting seat 7 through a connecting rod 8, and a cylinder A9 is arranged between the rotating bracket 2 and the base plate 1 , the conveying trough 5 is installed on the bottom plate 1 through the supporting frame 10, the middle part of the pressing piece 4 is hinged with the supporting frame 10, the upper part of the pressing piece 4 is located between the saw blades 3, and the lower supporting frame 10 of the pressing piece 4 is provided with Cylinder B11, the support frame 10 is provided with a support plate 12, the width of the support plate 12 is smaller than the distance between two saw blades 3, the height of the upper end surface of the support plate 12 is the same as the height of the upper part of the pressing piece 4, and the support plate 12 is provided with Metal induction sensor 13.

在进行甘蔗种芽切割前,工人前通过目视检查甘蔗芽节的外观,判断质量合格后,将感应套环14围在甘蔗芽节处,并通过连接头17将弹力带15首尾连接,由于弹力带15具有弹性,可以使感应套环14紧贴在甘蔗芽节上防止在传送槽5上移动时感应套环14滑动,影响切割精度,在甘蔗芽节上套装好感应套环14后,将甘蔗放置在传送槽5上,传送槽5上设有传送带,在传送带的带动下,甘蔗向锯片3方向移动,当芽节移动到金属感应传感器13位置时,金属感应传感器13检测到感应套环14上的金属块16后,发送指令给控制器,控制器控制传送槽5停止运转,并控制气缸B11伸长,使按压片4移动,将甘蔗压在支撑板12上,然后控制气缸A9伸长,使锯片3向甘蔗方向移动,通过两片锯片3将甘蔗切断,然后气缸A9收缩,使锯片3离开甘蔗,随后气缸B11收缩,使按压片4抬起,切下的甘蔗种芽落入支撑板12下部导管中,并从导管下部落出,工人可以在导管下部放置收纳容器,便于收集甘蔗种芽,甘蔗种芽下落后,传送槽5继续运行,继续将甘蔗送至金属感应传感器13上,如此反复循环,每切割一次的时间为6至10秒,而人工套装感应套环14的时间为3至5秒,因此单人变可以操作,大大的提高了劳动效率。Before cutting the sugarcane seed buds, the worker visually checks the appearance of the sugarcane bud nodes, and after judging that the quality is qualified, surrounds the induction collar 14 around the sugarcane bud nodes, and connects the elastic band 15 end to end through the connector 17, because The elastic band 15 has elasticity, which can make the induction collar 14 close to the sugarcane bud joint to prevent the induction collar 14 from sliding when moving on the transfer groove 5, which will affect the cutting accuracy. After the induction collar 14 is set on the sugarcane bud joint, Place the sugarcane on the conveying trough 5, and the conveying trough 5 is provided with a conveyor belt. Driven by the conveyor belt, the sugarcane moves toward the saw blade 3. When the bud node moves to the position of the metal induction sensor 13, the metal induction sensor 13 detects the After the metal block 16 on the collar 14, send an instruction to the controller, the controller controls the transmission trough 5 to stop running, and controls the cylinder B11 to extend, so that the pressing piece 4 moves, the sugarcane is pressed on the support plate 12, and then the cylinder is controlled A9 stretches to make the saw blade 3 move towards the sugarcane, and the sugarcane is cut off by two saw blades 3, then the cylinder A9 shrinks to make the saw blade 3 leave the sugarcane, and then the cylinder B11 shrinks to lift the pressing piece 4, and the cut The sugarcane buds fall into the lower conduit of the support plate 12 and fall out from the bottom of the conduit. The worker can place a storage container at the lower part of the conduit to facilitate the collection of the sugarcane buds. To the metal induction sensor 13, such a repeated cycle, the time for each cutting is 6 to 10 seconds, while the time for manually installing the induction collar 14 is 3 to 5 seconds, so a single person can operate, greatly improving labor efficiency .

金属感应传感器13为现有的技术,该传感器内部包含高频振荡电路、检波电路、放大电路、解发电路及输出电路组成。当给传感器供电后,高频振荡电路中振荡器在开关的检测面产生一个交变电磁场,当有金属接近开关检测面时,金属内部的涡流吸收了振荡器中的交变电磁场的能量,使振荡器减弱或停振。振荡器能量变化的二种状态,经检波电路转换为一个电平信号,通过放大电路将电平信号放大后经触发电路触发输出晶体三极管电路工作,产生一个开关信号。从而检测金属的有无,达到检测金属的目的。Metal induction sensor 13 is existing technology, and this sensor interior comprises high-frequency oscillation circuit, detection circuit, amplifying circuit, deciphering circuit and output circuit to form. When power is supplied to the sensor, the oscillator in the high frequency oscillating circuit generates an alternating electromagnetic field on the detection surface of the switch. When a metal approaches the detection surface of the switch, the eddy current inside the metal absorbs the energy of the alternating electromagnetic field in the oscillator, making it Oscillator weakens or stops. The two states of oscillator energy change are converted into a level signal by the detection circuit, the level signal is amplified by the amplifier circuit, and then the trigger circuit triggers the output crystal triode circuit to work to generate a switch signal. In order to detect the presence or absence of metal, the purpose of metal detection is achieved.

还包括感应套环14,所述感应套环14套在甘蔗芽点上,通过感应套环14来标识甘蔗芽点的位置,便于金属感应传感器13进行识别。It also includes an induction collar 14, which is set on the sugarcane bud point, and the position of the sugarcane bud point is marked by the induction collar 14, which is convenient for the metal induction sensor 13 to identify.

所述感应套环14包括弹力带15、金属块16、连接头17,所述连接头17分别与弹力带15两端连接,金属块16间隔分别在弹力带15上,弹力带15可以发生形变,可适应不同直径的甘蔗,同时可以通过弹力紧贴在甘蔗芽点上,防止的移动时发生位移,金属块16用于与金属感应传感器13感应,便于识别甘蔗芽点的位置。The induction collar 14 includes an elastic band 15, a metal block 16, and a connector 17, the connectors 17 are respectively connected to the two ends of the elastic band 15, and the metal blocks 16 are respectively spaced on the elastic band 15, and the elastic band 15 can be deformed , can adapt to sugarcane of different diameters, and can be close to the sugarcane bud point by elastic force at the same time, prevents displacement when moving.

还包括电机20,所述电机20通过皮带轮和皮带与传动轴6连接,且电机20的转轴的中心线与连接杆8的中心线重合,通过电机20为锯片3提供动力,使锯片3可以对甘蔗进行切割,电机20的转轴的中心线与连接杆8的中心线重合,在转动支架2转动时,使电机20到传动轴6的距离相同,使皮带保持紧绷状态。Also comprise motor 20, described motor 20 is connected with transmission shaft 6 by pulley and belt, and the center line of the rotating shaft of motor 20 coincides with the center line of connecting rod 8, provides power for saw blade 3 by motor 20, makes saw blade 3 Sugar cane can be cut, the center line of the rotating shaft of motor 20 coincides with the center line of connecting rod 8, when the rotating bracket 2 rotates, the distance from motor 20 to drive shaft 6 is the same, so that the belt remains tight.

所述锯片3两侧设有螺母18,螺母18通过螺纹安装在传动轴6上,通过螺母18可以调节锯片3的间距,进而调节甘蔗芽点的长度。Described saw blade 3 both sides are provided with nut 18, and nut 18 is installed on the transmission shaft 6 by screw thread, can regulate the spacing of saw blade 3 by nut 18, and then regulate the length of sugarcane bud point.

所述按压片4上部设有两片压板19,两片压板19间隔固定在按压片4上,且压板19端部设有凹槽,按压片4下压时,甘蔗卡在凹槽内,防止甘蔗滑移,按压片4按压后,感应套环14位于压板19之间,防止在切割使感应套环14被锯片3切坏。The top of the pressing sheet 4 is provided with two pressing plates 19, and the two pressing plates 19 are fixed on the pressing sheet 4 at intervals, and the end of the pressing plate 19 is provided with a groove. When the pressing sheet 4 is pressed down, the sugarcane is stuck in the groove, preventing The sugarcane slides, and after the pressing sheet 4 is pressed, the induction collar 14 is located between the pressing plates 19, preventing the induction collar 14 from being cut by the saw blade 3 during cutting.

所述支撑板12的材质为电木或有机玻璃,电木或有机玻璃制成的支撑板12可以避免影响感应套环14的感觉,提高设备稳定性。The material of the support plate 12 is bakelite or plexiglass, and the support plate 12 made of bakelite or plexiglass can avoid affecting the feeling of the induction collar 14 and improve the stability of the device.

Claims (7)

1. The utility model provides a semi-automatic sugarcane kind bud cutting machine which characterized in that: the saw blade cutting machine comprises a bottom plate (1), a rotating support (2), saw blades (3), pressing pieces (4) and a conveying groove (5), wherein the number of the saw blades (3) is two, and the saw blades (3) are all arranged on the upper part of the rotating support (2) through a transmission shaft (6); a connecting seat (7) is arranged on the bottom plate (1), the lower part of the rotating support (2) is hinged with the connecting seat (7) through a connecting rod (8), and a cylinder A (9) is arranged between the rotating support (2) and the bottom plate (1); the conveying groove (5) is arranged on the bottom plate (1) through a supporting frame (10); the middle part of the pressing sheet (4) is hinged with the support frames (10), the upper part of the pressing sheet (4) is positioned between the saw blades (3), and a cylinder B (11) is arranged between the support frames (10) at the lower part of the pressing sheet (4); the supporting frame (10) is provided with a supporting plate (12), the width of the supporting plate (12) is smaller than the distance between the two saw blades (3), and the height of the upper end surface of the supporting plate (12) is the same as that of the upper part of the pressing sheet (4); and a metal induction sensor (13) is arranged on the supporting plate (12).
2. A semi-automatic sugarcane seed sprout cutter as claimed in claim 1, wherein: the sugarcane bud point induction device further comprises an induction lantern ring (14), and the induction lantern ring (14) is sleeved on the sugarcane bud point.
3. A semi-automatic sugarcane seed sprout cutter as claimed in claim 2, wherein: the induction lantern ring (14) comprises an elastic band (15), metal blocks (16) and connectors (17), wherein the connectors (17) are connected with two ends of the elastic band (15) respectively, and the metal blocks (16) are arranged on the elastic band (15) at intervals respectively.
4. A semi-automatic sugarcane seed sprout cutter as claimed in claim 1, wherein: still include motor (20), motor (20) are connected with transmission shaft (6) through belt pulley and belt, and the central line of the pivot of motor (20) and the coincidence of the central line of connecting rod (8).
5. A semi-automatic sugarcane seed sprout cutter as claimed in claim 1, wherein: and nuts (18) are arranged on two sides of the saw blade (3), and the nuts (18) are arranged on the transmission shaft (6) through threads.
6. A semi-automatic sugarcane seed sprout cutter as claimed in claim 1, wherein: two pressing plates (19) are arranged on the upper portion of the pressing piece (4), the two pressing plates (19) are fixed on the pressing piece (4) at intervals, and grooves are formed in the end portions of the pressing plates (19).
7. A semi-automatic sugarcane seed sprout cutter as claimed in claim 1, wherein: the material of the supporting plate (12) is bakelite or organic glass.
CN201920399482.0U 2019-03-27 2019-03-27 A semi-automatic sugarcane bud cutting machine Expired - Fee Related CN209806391U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978103A (en) * 2019-12-25 2020-04-10 沈阳农业大学 Sugarcane separation cutting machine and cutting control method
CN112917535A (en) * 2021-01-25 2021-06-08 广西壮族自治区农业科学院 Multifunctional sugarcane seed stem detection device
CN113330881A (en) * 2021-04-23 2021-09-03 广西民族师范学院 Sugarcane seeder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978103A (en) * 2019-12-25 2020-04-10 沈阳农业大学 Sugarcane separation cutting machine and cutting control method
CN112917535A (en) * 2021-01-25 2021-06-08 广西壮族自治区农业科学院 Multifunctional sugarcane seed stem detection device
CN112917535B (en) * 2021-01-25 2022-08-02 广西壮族自治区农业科学院 Multifunctional sugarcane seed stem detection device
CN113330881A (en) * 2021-04-23 2021-09-03 广西民族师范学院 Sugarcane seeder

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