CN209805766U - A dense grid cell testing mechanism - Google Patents
A dense grid cell testing mechanism Download PDFInfo
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- CN209805766U CN209805766U CN201920823809.2U CN201920823809U CN209805766U CN 209805766 U CN209805766 U CN 209805766U CN 201920823809 U CN201920823809 U CN 201920823809U CN 209805766 U CN209805766 U CN 209805766U
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Abstract
Description
技术领域technical field
本实用新型属于太阳能电池片测试技术领域,具体涉及一种密栅电池片测试机构。The utility model belongs to the technical field of solar cell testing, and in particular relates to a dense grid cell testing mechanism.
背景技术Background technique
密栅电池片(以下简称为“电池片”)在I-V测试时,需要把测试用的取电装置(在此分为“上取电装置”和“下取电装置”)分别与电池片的正面、背面的主栅线充分稳定接触,以获得准确可靠的电性能参数,来衡定电池片的功率等级。此类测试的关键技术点有四个:A、取电装置与栅线的接触压力要适当均匀,力度过大或过小都易造成电压、电流的采集误差;B、为保证取电装置与电池片栅线的相对位置准确对应且充分接触,取电装置需要具有与电池片栅线可活动调节或兼容性的结构功能;C、取电装置对电池片正面遮光面积尽可能小,提高测试准确度;D、取电装置需要易于更换,成本合理,并需保证测试的长时间稳定。During the I-V test of the dense-grid cell (hereinafter referred to as "cell"), it is necessary to separate the test power-taking device (here divided into "upper power-taking device" and "bottom power-taking device") with the cell's The front and back busbars are in full and stable contact to obtain accurate and reliable electrical performance parameters to determine the power level of the battery. There are four key technical points in this type of test: A. The contact pressure between the power-taking device and the grid wire should be appropriate and uniform. If the force is too large or too small, it will easily cause errors in voltage and current collection; The relative position of the grid line of the battery is accurately corresponding and fully contacted, and the power-taking device needs to have a structural function that can be adjusted or compatible with the grid line of the battery; Accuracy; D. The power-taking device needs to be easy to replace, the cost is reasonable, and the long-term stability of the test needs to be guaranteed.
现有技术中已有的一种电池片测试装置的上取电装置采用张紧的铜丝取电、下取电装置采用弧面铜板取电,其不足之处为:张紧铜丝在多次使用后会出现疲劳变形,与电池正面贴合效果谈判,接触也不稳定,导致测试不准,同时适用性不好,无法针对不同电池片的具体栅线分布进行灵活调节;弧面铜板虽能够与电池背面栅线稳定接触,但弧面铜板由多个有弧度的铜片组成,一方面进行弧度加工工艺复杂,另一方面同一弧面铜板的多个弧度铜片很难保证弧度一致性,也会影响测试的准确性。In the prior art, the upper power-taking device of a cell test device adopts a tensioned copper wire to obtain power, and the lower power-taking device adopts a curved copper plate to obtain power. The disadvantage is that the tensioned copper wire is After the first use, there will be fatigue deformation, negotiating with the front bonding effect of the battery, and the contact is not stable, resulting in inaccurate testing. At the same time, the applicability is not good, and it is impossible to flexibly adjust the specific grid line distribution of different cells; although the curved copper plate It can be in stable contact with the grid line on the back of the battery, but the curved copper plate is composed of multiple curved copper sheets. On the one hand, the processing of the curved surface is complicated, and on the other hand, it is difficult to ensure the consistency of the curved copper sheets on the same curved copper plate. , will also affect the accuracy of the test.
实用新型内容Utility model content
本实用新型提供一种密栅电池片测试机构,旨在克服现有技术中相应测试装置采用铜丝取电及弧面铜板取电测试时存在的适用性差、不易调节且测试稳定性不好、准确度不高等不足。The utility model provides a test mechanism for a dense grid cell, which aims to overcome the problems of poor applicability, difficult adjustment and poor test stability when the corresponding test device in the prior art adopts copper wire to take power and curved copper plate to take power for testing. The accuracy is not high and so on.
本实用新型解决上述技术问题的技术方案如下:一种密栅电池片测试机构,包括上取电探针组件、下取电探针组件以及对应驱动所述上取电探针组件、下取电探针组件上下移动的上驱动机构和下驱动机构,所述上取电探针组件和下取电探针组件分别均包括水平设置的固定框及滑动连接于所述固定框上的多排彼此平行的探针排,每排所述探针排由一条水平设置的探针条及均匀间隔固定于所述探针条上的多根竖直探针组成,每条所述探针条的两端分别通过可调滑块与所述固定框滑动配合以在前后方向调节所述探针条的位置,所述可调滑块上设有锁放结构以锁紧或松开所述探针条的端部且松开时所述探针条可在左右方向调节位置。The technical scheme of the utility model for solving the above-mentioned technical problems is as follows: a dense grid cell testing mechanism, including an upper power-taking probe assembly, a lower power-taking probe assembly, and correspondingly driving the upper power-taking probe assembly, the lower power-taking probe assembly, The upper drive mechanism and the lower drive mechanism for the probe assembly to move up and down. The upper and lower electric probe assemblies respectively include a fixed frame arranged horizontally and a plurality of rows connected to each other by sliding on the fixed frame. Parallel probe rows, each row of the probe row is composed of a horizontally arranged probe strip and a plurality of vertical probes fixed on the probe strip at even intervals, two of each probe strip The ends are slidably matched with the fixed frame through adjustable sliders to adjust the position of the probe strip in the front and rear directions, and the adjustable slider is provided with a lock-and-release structure to lock or release the probe strip The end of the probe strip can be adjusted in the left and right directions when it is loosened.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述可调滑块由上压块和下滑块组成,所述锁放结构包括开设于所述下滑块上部供所述探针条端部沿左右方向伸入的卡口及连接所述上压块和所述下滑块的调节螺丝,所述调节螺丝旋紧时所述探针条的端部被压紧定位于所述卡口内,所述调节螺丝旋松时所述探针条的端部可在所述卡口内移动以在左右方向调节所述探针条的位置。Further, the adjustable slider is composed of an upper pressing block and a lower slider, and the lock-and-release structure includes a bayonet opening and a connection on the upper part of the lower slider for the end of the probe strip to extend in the left and right directions. The adjustment screw of the upper pressing block and the lower slider, when the adjustment screw is tightened, the end of the probe strip is pressed and positioned in the bayonet, when the adjustment screw is loosened, the probe The end of the needle strip is movable in the bayonet to adjust the position of the probe strip in left and right directions.
采用上述进一步方案的有益效果是,可调滑块采用上压块和下滑块配合的结构,通过在下滑块上设卡口并用调节螺丝连接上压块和下滑块构成锁放结构,结构简单且能够很好的实现整个调节滑块沿固定框的前后滑动调节以及探针条端部相对调节滑块在卡口内的左右滑动并定位。The beneficial effect of adopting the above further scheme is that the adjustable slider adopts the structure that the upper pressing block and the lower sliding block cooperate. It is simple and can well realize the forward and backward sliding adjustment of the entire adjustment slider along the fixed frame and the left and right sliding and positioning of the end of the probe bar relative to the adjustment slider in the bayonet socket.
进一步,所述固定框为矩形,所述固定框的左右侧边上设有与所述可调滑块滑动配合的滑槽,所述固定框的后侧与对应的所述上驱动机构或下驱动机构对应连接。Further, the fixed frame is rectangular, and the left and right sides of the fixed frame are provided with slide grooves for sliding cooperation with the adjustable slider, and the rear side of the fixed frame is connected to the corresponding upper drive mechanism or lower drive mechanism. The drive mechanism is connected accordingly.
采用上述进一步方案的有益效果是,固定框设置为矩形,方便在其一对平行边上设置滑槽,固定框的中间留空部位方便探针排及其上探针的设置并实现探针排随固定框上下移设定距离后探针与电池片的栅线接触导通。The beneficial effect of adopting the above-mentioned further scheme is that the fixed frame is set as a rectangle, which facilitates the setting of chutes on a pair of parallel sides thereof, and the empty part in the middle of the fixed frame facilitates the setting of the probe row and the probes on it and realizes the probe row. After the fixed frame moves up and down for a set distance, the probe is in contact with the grid wire of the battery sheet and conducts.
进一步,上取电探针组件和下取电探针组件分别均包括6排所述探针排,每排所述探针排对应的所述探针条上固定有41根所述探针。Further, the upper power-taking probe assembly and the lower power-taking probe assembly respectively include 6 rows of the probes, and 41 probes are fixed on the probe strips corresponding to each of the probe rows.
采用上述进一步方案的有益效果是,6排探针排且每排上固定41根探针,一方面其对电池片表面的遮光程度小,另一方面探针数量较多,可保证采集电池片参数时更准确。The beneficial effect of adopting the above-mentioned further scheme is that 6 rows of probes and 41 probes are fixed on each row. parameter is more accurate.
进一步,每条所述探针条均由位于两端的用于与所述可调滑块的锁放结构配合的端部水平固定段、位于中间的用于固定所述探针的中间水平固定段及用于连接所述端部水平固定段和中间水平固定段的倾斜连接段组成。Further, each of the probe strips is composed of end horizontal fixing sections located at both ends for cooperating with the lock-and-release structure of the adjustable slider, and an intermediate horizontal fixing section located in the middle for fixing the probes. and an inclined connecting section for connecting the end horizontal fixing section and the middle horizontal fixing section.
采用上述进一步方案的有益效果是,上述结构的探针条每一端均成折线结构,方便探针条在调节滑块的卡口内左右滑移并定位。The beneficial effect of adopting the above-mentioned further solution is that each end of the probe strip with the above-mentioned structure is in a broken line structure, which facilitates the left-right sliding and positioning of the probe strip in the bayonet of the adjusting slider.
进一步,所述上驱动机构和下驱动机构为气缸或丝杠步进电机。Further, the upper driving mechanism and the lower driving mechanism are cylinders or lead screw stepping motors.
采用上述进一步方案的有益效果是,气缸及丝杠步进电机的技术成熟度好、可控性高、稳定性好,可保证测试工作效率和准确性。The beneficial effect of adopting the above further solution is that the cylinder and the lead screw stepping motor have good technical maturity, high controllability and good stability, which can ensure the efficiency and accuracy of the test work.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
在原有测试原理不变的情况下,对整套测试机构进行了结构改进优化,降低了整体结构的制作成本、安装成本且增强了其适用性,上下取电探针组件的探针条两端通过可调滑块与固定框滑动配合,可前后调节探针条,同时可调滑块上设锁放结构可左右调节探针条,从而使测试机构适用于不同规格电池片的测试;Under the condition that the original test principle remains unchanged, the structure of the whole set of test mechanism has been improved and optimized, which reduces the production cost and installation cost of the overall structure and enhances its applicability. The adjustable slider is slidably matched with the fixed frame, and the probe strip can be adjusted forward and backward. At the same time, the adjustable slider is equipped with a lock-and-release structure to adjust the probe strip left and right, so that the testing mechanism is suitable for testing cells of different specifications;
上下取电探针组件均包括多排探针排,每排探针排上固定多个探针,测试时尽可能减少了电池片被遮光的面积,使得电池片性能参数的采集更加准确可靠。The upper and lower power-taking probe assemblies include multiple rows of probes, and each row of probes is fixed with multiple probes. During the test, the area of the cell that is shaded is reduced as much as possible, making the collection of cell performance parameters more accurate and reliable.
附图说明Description of drawings
图1为本实用新型提供的一种密栅电池片测试机构的轴测示意图;Fig. 1 is a schematic diagram of an axonometric view of a dense grid cell testing mechanism provided by the utility model;
图2为图1所示测试机构的主视图;Fig. 2 is the front view of the test mechanism shown in Fig. 1;
图3为图1所示测试机构的左视图;Fig. 3 is a left view of the testing mechanism shown in Fig. 1;
图4为图1所示测试机构的俯视图;Fig. 4 is the top view of testing mechanism shown in Fig. 1;
图5为图1所示测试机构中下取电探针组件的某一探针条及其两端通过可调滑块与固定框上滑槽滑动配合时的轴测示意图。Fig. 5 is an axonometric schematic diagram of a certain probe strip and its two ends of the lower power-taking probe assembly in the testing mechanism shown in Fig. 1 when slidingly fitting with the upper chute of the fixed frame through the adjustable slider.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1.上取电探针组件;2.下取电探针组件;3.上驱动机构;4.下驱动机构;5.固定框;6.探针排;7.探针;8.可调滑块;9.滑槽;60.探针条;601.端部水平固定段;602.中间水平固定段;603.倾斜连接段;80.上压块;81.下滑块;82.调节螺丝。1. Upper electric probe assembly; 2. Lower electric probe assembly; 3. Upper drive mechanism; 4. Lower drive mechanism; 5. Fixed frame; 6. Probe row; 7. Probe; 8. Adjustable Slider; 9. Chute; 60. Probe bar; 601. End horizontal fixed section; 602. Middle horizontal fixed section; 603. Inclined connection section; 80. Upper pressing block; 81. Lower slider; 82. Adjustment screw.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
如图1至5所示,本实用新型提供一种密栅电池片测试机构,包括上取电探针组件1、下取电探针组件2以及对应驱动所述上取电探针组件1、下取电探针组件2上下移动的上驱动机构3和下驱动机构4,所述上取电探针组件1和下取电探针组件2分别均包括水平设置的固定框5及滑动连接于所述固定框5上的多排彼此平行的探针排6,每排所述探针排6由一条水平设置的探针条60及均匀间隔固定于所述探针条60上的多根竖直探针7组成,每条所述探针条60的两端分别通过可调滑块8与所述固定框5滑动配合以在前后方向调节所述探针条60的位置,所述可调滑块8上设有锁放结构以锁紧或松开所述探针条60的端部且松开时所述探针条60可在左右方向调节位置。As shown in Figures 1 to 5, the utility model provides a dense-grid cell testing mechanism, including an upper power-taking probe assembly 1, a lower power-taking probe assembly 2, and correspondingly driving the upper power-taking probe assembly 1, The upper drive mechanism 3 and the lower drive mechanism 4 for the lower electric probe assembly 2 to move up and down, the upper electric probe assembly 1 and the lower electric probe assembly 2 respectively include a horizontally arranged fixed frame 5 and a sliding connection to the Multiple rows of probe rows 6 parallel to each other on the fixed frame 5, each row of the probe row 6 consists of a horizontally arranged probe bar 60 and a plurality of vertical probe bars fixed on the probe bar 60 at even intervals. The two ends of each probe strip 60 are slidably matched with the fixed frame 5 through the adjustable slider 8 to adjust the position of the probe strip 60 in the front and rear directions. The sliding block 8 is provided with a lock-and-release structure for locking or releasing the end of the probe bar 60 and the position of the probe bar 60 can be adjusted in the left and right directions when the end of the probe bar 60 is released.
需要说明的是,上下取电探针组件的探针排优选的是在竖直方向一一对应,从而减少或避免测试时上下探针排对电池片产生剪切应力,降低电池片因测试而受损的概率。It should be noted that the probe rows of the upper and lower power-taking probe assemblies are preferably in one-to-one correspondence in the vertical direction, thereby reducing or avoiding the shear stress generated by the upper and lower probe rows on the battery sheet during testing, and reducing the damage of the battery sheet due to testing. probability of damage.
进一步,所述可调滑块8由上压块80和下滑块81组成,所述锁放结构包括开设于所述下滑块81上部供所述探针条60端部沿左右方向伸入的卡口及连接所述上压块80和所述下滑块81的调节螺丝82,所述调节螺丝82旋紧时所述探针条60的端部被压紧定位于所述卡口内,所述调节螺丝82旋松时所述探针条60的端部可在所述卡口内移动以在左右方向调节所述探针条60的位置。Further, the adjustable slider 8 is composed of an upper pressing block 80 and a lower slider 81, and the lock-and-release structure includes opening on the upper part of the lower slider 81 for the end of the probe strip 60 to extend in the left-right direction. bayonet and the adjusting screw 82 connecting the upper pressing block 80 and the lower slider 81, when the adjusting screw 82 is tightened, the end of the probe strip 60 is pressed and positioned in the bayonet, When the adjusting screw 82 is loosened, the end of the probe bar 60 can move in the bayonet to adjust the position of the probe bar 60 in the left and right direction.
需要说明的是,探针条端部在卡口内移动的距离较短,即左右方向调节为微调,调节距离通常在1cm以内。It should be noted that the moving distance of the end of the probe strip in the bayonet is relatively short, that is, the adjustment in the left and right directions is fine adjustment, and the adjustment distance is usually within 1 cm.
进一步,所述固定框5为矩形,所述固定框5的左右侧边上设有与所述可调滑块8滑动配合的滑槽9,所述固定框5的后侧与对应的所述上驱动机构3或下驱动机构4对应连接。Further, the fixed frame 5 is rectangular, and the left and right sides of the fixed frame 5 are provided with a chute 9 that slides and fits with the adjustable slider 8, and the rear side of the fixed frame 5 is connected to the corresponding The upper drive mechanism 3 or the lower drive mechanism 4 are correspondingly connected.
需要说明的是,如各附图所示,滑槽优选采用T形槽,从而便于可调滑块在滑槽上沿滑槽伸展方向的滑动以及在竖直方向的限位。It should be noted that, as shown in the drawings, the chute preferably adopts a T-shaped groove, so as to facilitate the sliding of the adjustable slider on the chute along the extending direction of the chute and the limit in the vertical direction.
进一步,上取电探针组件1和下取电探针组件2分别均包括6排所述探针排6,每排所述探针排6对应的所述探针条60上固定有41根所述探针。Further, the upper power-taking probe assembly 1 and the lower power-taking probe assembly 2 respectively include 6 rows of the probe rows 6, and 41 probe strips 60 corresponding to each row of the probe rows 6 are fixed the probe.
需要说明的是,探针优选采用镀金探针以保证导电性能及防止其因受空气氧化而导致测试结果不准。It should be noted that the probes are preferably gold-plated probes to ensure electrical conductivity and prevent inaccurate test results due to air oxidation.
进一步,每条所述探针条60均由位于两端的用于与所述可调滑块8的锁放结构配合的端部水平固定段601、位于中间的用于固定所述探针7的中间水平固定段602及用于连接所述端部水平固定段601和中间水平固定段602的倾斜连接段603组成。Further, each probe strip 60 is composed of end horizontal fixing sections 601 located at both ends for cooperating with the lock-and-release structure of the adjustable slider 8 , and a middle section for fixing the probe 7 . The middle horizontal fixing section 602 is composed of an inclined connecting section 603 for connecting the end horizontal fixing section 601 and the middle horizontal fixing section 602 .
可以理解的是,水平固定段及相应的倾斜连接段均为两段中间水平固定段为一段,探针条的各段在加工时一体成型。It can be understood that the horizontal fixing section and the corresponding inclined connecting section are two intermediate horizontal fixing sections, and each section of the probe strip is integrally formed during processing.
进一步,所述上驱动机构3和下驱动机构4为气缸或丝杠步进电机。Further, the upper driving mechanism 3 and the lower driving mechanism 4 are cylinders or lead screw stepping motors.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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