CN209802020U - Light calcium carbonate drying device - Google Patents
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- CN209802020U CN209802020U CN201920310870.7U CN201920310870U CN209802020U CN 209802020 U CN209802020 U CN 209802020U CN 201920310870 U CN201920310870 U CN 201920310870U CN 209802020 U CN209802020 U CN 209802020U
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Abstract
本实用新型涉及碳酸钙加工领域，具体涉及一种轻质碳酸钙干燥装置，包括罐体和加料机构，所述加料机构设于所述罐体顶部，所述加料机构左侧设有排湿风管和排湿风机；所述罐体内侧壁设有微波发生器；所述罐体内部空腔设有第一传送带，所述第一传送带下方设有第二传送带，所述第二传送带下方设有第三传送带，所述第三传送带下方设有出料口。本实用新型提供了一种轻质碳酸钙干燥装置，结构简单，干燥效果好，热利用率高，能自动控制干燥时间和自动加料，有效地提高干燥效率。
The utility model relates to the field of calcium carbonate processing, in particular to a light calcium carbonate drying device, comprising a tank body and a feeding mechanism, the feeding mechanism is arranged on the top of the tank body, and the left side of the feeding mechanism is provided with a dehumidifying wind tube and dehumidification fan; the inner wall of the tank body is provided with a microwave generator; the inner cavity of the tank body is provided with a first conveyor belt, and a second conveyor belt is provided below the first conveyor belt; There is a third conveyor belt, and a discharge port is arranged under the third conveyor belt. The utility model provides a light calcium carbonate drying device, which has the advantages of simple structure, good drying effect, high heat utilization rate, automatic control of drying time and automatic feeding, and effectively improves drying efficiency.
Description
技术领域technical field
本实用新型涉及碳酸钙加工领域，具体涉及一种轻质碳酸钙干燥装置。The utility model relates to the field of calcium carbonate processing, in particular to a light calcium carbonate drying device.
背景技术Background technique
碳酸钙是重要的无机粉体填料之一，广泛应用于塑料、橡胶、造纸、医药等领域。生产过程中包括煅烧、陈化、冷却、碳化、增浓、烘干等过程。传统的碳酸钙粉末采用带式干燥机、流化床干燥机、转筒干燥机等装置干燥，干燥方法工序繁琐，设备复杂，干燥效果较差，热能利用率低。Calcium carbonate is one of the important inorganic powder fillers, widely used in plastics, rubber, paper, medicine and other fields. The production process includes calcination, aging, cooling, carbonization, thickening, drying and other processes. Traditional calcium carbonate powder is dried by belt dryers, fluidized bed dryers, drum dryers, etc. The drying process is cumbersome, the equipment is complicated, the drying effect is poor, and the heat energy utilization rate is low.
实用新型内容Utility model content
为了解决上述技术问题，本实用新型提供了一种轻质碳酸钙干燥装置，结构简单，干燥效果好，热利用率高，能自动控制干燥时间和自动加料，有效地提高干燥效率。In order to solve the above technical problems, the utility model provides a light calcium carbonate drying device, which has simple structure, good drying effect, high heat utilization rate, automatic control of drying time and automatic feeding, and effectively improves drying efficiency.
本实用新型的技术方案如下：一种轻质碳酸钙干燥装置，包括罐体和加料机构，所述加料机构设于所述罐体顶部，所述加料机构左侧设有排湿风管和排湿风机；所述罐体内侧壁设有微波发生器；所述罐体内部空腔设有第一传送带，所述第一传送带左侧设有第一主动传动机构，右侧设有第一辅助传动机构；所述第一传送带下方设有第二传送带，所述第二传送带左侧设有第二主动传动机构，所述第二传送带右侧设有第二辅助传动机构；所述第二传送带下方设有第三传送带，所述第三传送带左侧设有第三主动传动机构，所述第三传送带右侧设有第三辅助传动机构；所述第三传送带下方设有出料口；所述第一主动传动机构、所述第二主动传动机构和所述第三主动传动机构分别连接所述罐体外部第一电机、第二电机和第三电机。The technical scheme of the utility model is as follows: a light calcium carbonate drying device, including a tank body and a feeding mechanism, the feeding mechanism is arranged on the top of the tank body, and the left side of the charging mechanism is provided with a dehumidification air pipe and a Wet blower; the inside wall of the tank body is provided with a microwave generator; the inner cavity of the tank body is provided with a first conveyor belt, the left side of the first conveyor belt is provided with a first active transmission mechanism, and the right side is provided with a first auxiliary Transmission mechanism; a second conveyor belt is provided below the first conveyor belt, a second active transmission mechanism is provided on the left side of the second conveyor belt, and a second auxiliary transmission mechanism is provided on the right side of the second conveyor belt; the second conveyor belt A third conveyor belt is provided below, a third active transmission mechanism is provided on the left side of the third conveyor belt, and a third auxiliary transmission mechanism is provided on the right side of the third conveyor belt; a discharge port is provided below the third conveyor belt; The first active transmission mechanism, the second active transmission mechanism and the third active transmission mechanism are respectively connected to the first motor, the second motor and the third motor outside the tank body.
进一步地，所述加料机构包括加料口，所述加料口内设有螺杆，所述螺杆与第四电机连接，能够均匀地自动加料，节省劳动力。Further, the feeding mechanism includes a feeding port, and a screw is arranged in the feeding port, and the screw is connected to the fourth motor, which can automatically feed evenly and save labor.
进一步地，所述罐体内部设有温湿度传感器，可以随时监测所述罐体内部的温度和湿度。Further, a temperature and humidity sensor is installed inside the tank, which can monitor the temperature and humidity inside the tank at any time.
进一步地，所述排湿风管设有过滤网，避免所述排湿风机抽走碳酸钙粉体，减少产品损失，也防止粉末堵塞设备管道。Further, the dehumidification air duct is provided with a filter screen to prevent the calcium carbonate powder from being sucked away by the dehumidification fan, reduce product loss, and prevent the powder from clogging equipment pipelines.
进一步地，所述温湿度传感器、所述微波发生器、所述第一电机、所述第二电机、所述第三电机、所述第四电机和所述排湿风机与PLC控制器电路连接。根据所述温湿度传感器实时监测的数据，通过所述PLC控制器调节所述微波发生器的功率；调节所述排湿风机的转速从而控制排湿速度；调节所述第四电机转速从而控制加料量；调节所述第一电机、所述第二电机、所述第三电机的转速，进而调节所述第一传送带、所述第二传送带、所述第三传送带的传送速度；从而达到最优的干燥效果、干燥效率和热利用率。Further, the temperature and humidity sensor, the microwave generator, the first motor, the second motor, the third motor, the fourth motor and the dehumidification fan are connected to a PLC controller circuit . According to the real-time monitoring data of the temperature and humidity sensor, the power of the microwave generator is adjusted through the PLC controller; the speed of the dehumidification fan is adjusted to control the dehumidification speed; the speed of the fourth motor is adjusted to control the feeding amount; adjust the rotating speed of the first motor, the second motor, and the third motor, and then adjust the transmission speed of the first conveyor belt, the second conveyor belt, and the third conveyor belt; thereby reaching the optimum The drying effect, drying efficiency and heat utilization rate.
进一步地，所述罐体外壁设有保温层，减少热量损耗，节约能源。Further, the outer wall of the tank is provided with an insulating layer to reduce heat loss and save energy.
本实用高效的的有益效果如下：本实用新型利用微波加热，设有三级传送带，使碳酸钙加热均匀、烘干速率更快，根据温湿度传感器数据，通过PLC控制器调节微波发生器的功率、调节排湿速度、调节加料量和调节第一传送带、第二传送带、第三传送带的传送速度，从而达到最优的干燥效果、干燥效率和热利用率。The beneficial effects of the utility model are as follows: the utility model utilizes microwave heating and is equipped with a three-stage conveyor belt, so that the calcium carbonate is heated evenly and the drying rate is faster. According to the data of the temperature and humidity sensor, the power of the microwave generator is adjusted through the PLC controller. , Adjust the dehumidification speed, adjust the feeding amount and adjust the transmission speed of the first conveyor belt, the second conveyor belt, and the third conveyor belt, so as to achieve the best drying effect, drying efficiency and heat utilization rate.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1是一轻质种碳酸钙干燥装置的剖视图，Fig. 1 is the sectional view of a kind of light calcium carbonate drying device,
图2是一轻质种碳酸钙干燥装置的主视图。Fig. 2 is the front view of a kind of light calcium carbonate drying device.
图中标号说明：1-罐体、2-过滤网、3-排湿风管、4-排湿风机、5-保温层、6-PLC控制器、7-第一主动传动机构、8-第二主动传动机构、9-第三主动传动机构、10-出料口、11-第三传送带、12-第三辅助传动机构、13-第二传送带、14-第二辅助传动机构、15-第一传送带、16-第一辅助传动机构、17-微波发生器、18-温湿度传感器、19-螺杆、20-加料口、21-第四电机、22-第一电机、23-第二电机、24-第三电机。Explanation of symbols in the figure: 1-tank body, 2-filter screen, 3-humidity exhaust air pipe, 4-humidity exhaust fan, 5-insulation layer, 6-PLC controller, 7-the first active transmission mechanism, 8-the first Second active transmission mechanism, 9-third active transmission mechanism, 10-outlet, 11-third conveyor belt, 12-third auxiliary transmission mechanism, 13-second conveyor belt, 14-second auxiliary transmission mechanism, 15-first A conveyor belt, 16-first auxiliary transmission mechanism, 17-microwave generator, 18-temperature and humidity sensor, 19-screw, 20-feeding port, 21-fourth motor, 22-first motor, 23-second motor, 24 - Third motor.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本实用新型的一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型实施例包括：Embodiments of the utility model include:
如图1-图2所示，一种轻质碳酸钙干燥装置，包括罐体1和加料机构，所述加料机构设于所述罐体1顶部，所述加料机构左侧设有排湿风管3和排湿风机4；所述罐体1内侧壁设有微波发生器17；所述罐体1内部空腔设有第一传送带15，所述第一传送带15左侧设有第一主动传动机构7，右侧设有第一辅助传动机构16；所述第一传送带15下方设有第二传送带13，所述第二传送带13左侧设有第二主动传动机构8，所述第二传送带13右侧设有第二辅助传动机构14；所述第二传送带13下方设有第三传送带11，所述第三传送带11左侧设有第三主动传动机构9，所述第三传送带11右侧设有第三辅助传动机构12；所述第三传送带11下方设有出料口10；所述第一主动传动机构7、所述第二主动传动机构8和所述第三主动传动机构9分别连接所述罐体1外部第一电机22、第二电机23和第三电机24。As shown in Figures 1-2, a light calcium carbonate drying device includes a tank body 1 and a feeding mechanism. pipe 3 and dehumidification fan 4; the inner wall of the tank body 1 is provided with a microwave generator 17; the inner cavity of the tank body 1 is provided with a first conveyor belt 15, and the left side of the first conveyor belt 15 is provided with a first active The transmission mechanism 7 is provided with a first auxiliary transmission mechanism 16 on the right side; a second conveyor belt 13 is provided below the first conveyor belt 15, and a second active transmission mechanism 8 is provided on the left side of the second conveyor belt 13. The right side of the conveyor belt 13 is provided with a second auxiliary transmission mechanism 14; the bottom of the second conveyor belt 13 is provided with a third conveyor belt 11, and the left side of the third conveyor belt 11 is provided with a third active transmission mechanism 9, and the third conveyor belt 11 The right side is provided with a third auxiliary transmission mechanism 12; the bottom of the third conveyor belt 11 is provided with a discharge port 10; the first active transmission mechanism 7, the second active transmission mechanism 8 and the third active transmission mechanism 9 are respectively connected to the first motor 22, the second motor 23 and the third motor 24 outside the tank body 1.
进一步地，所述加料机构包括加料口20，所述加料口20内设有螺杆19，所述螺杆19与第四电机21连接，能够均匀地自动加料，节省劳动力。Further, the feeding mechanism includes a feeding port 20, and a screw 19 is arranged in the feeding port 20, and the screw 19 is connected with a fourth motor 21, which can automatically feed evenly and save labor.
进一步地，所述罐体1内部设有温湿度传感器18，可以随时监测所述罐体1内部的温度和湿度。Further, a temperature and humidity sensor 18 is provided inside the tank body 1 to monitor the temperature and humidity inside the tank body 1 at any time.
进一步地，所述排湿风管3设有过滤网2，避免所述排湿风机4抽走碳酸钙粉体，减少产品损失，也防止粉末堵塞设备管道。Further, the dehumidification air duct 3 is provided with a filter screen 2 to prevent the dehumidification fan 4 from taking away the calcium carbonate powder, reduce product loss, and prevent the powder from clogging equipment pipelines.
进一步地，所述温湿度传感器18、所述微波发生器17、所述第一电机22、所述第二电机23、所述第三电机24、所述第四电机21和所述排湿风机4与PLC控制器6电路连接。根据所述温湿度传感器18实时监测的数据，通过所述PLC控制器6调节所述微波发生器17的功率；调节所述排湿风机4的转速从而控制排湿速度；调节所述第四电机21的转速从而控制加料量；调节所述第一电机22、所述第二电机23、所述第三电机24的转速，进而调节所述第一传送带15、所述第二传送带13、所述第三传送带11的传送速度，从而达到最优的干燥效果、干燥效率和热利用率。Further, the temperature and humidity sensor 18, the microwave generator 17, the first motor 22, the second motor 23, the third motor 24, the fourth motor 21 and the dehumidification fan 4 is connected with the PLC controller 6 circuit. According to the real-time monitoring data of the temperature and humidity sensor 18, the power of the microwave generator 17 is adjusted by the PLC controller 6; the speed of the dehumidification blower 4 is adjusted to control the dehumidification speed; the fourth motor is adjusted 21 to control the feeding amount; adjust the first motor 22, the second motor 23, the third motor 24 speed, and then adjust the first conveyor belt 15, the second conveyor belt 13, the The conveying speed of the third conveying belt 11, so as to achieve the optimal drying effect, drying efficiency and heat utilization rate.
进一步地，所述罐体1外壁设有保温层5，减少热量损耗，节约能源。Further, the outer wall of the tank body 1 is provided with an insulating layer 5 to reduce heat loss and save energy.
本实用新型的工作原理：潮湿的轻质碳酸钙跟随所述螺杆19转动自动进入所述罐体1内，并均匀落在所述第一传送带15上，碳酸钙跟随所述第一传送带15运动落入所述第二传送带13，接着落入所述第三传送带11，在这过程中利用所述微波发生器17产生的微波对碳酸钙进行加热干燥，干燥后的碳酸钙最后从所述出料口10出来。干燥过程中利用所述排湿风机4带走分离出来的水汽。根据所述温湿度传感器18实时监测的数据，通过所述PLC控制器6调节所述微波发生器17的功率；调节所述排湿风机4的转速从而控制排湿速度；调节所述第四电机21的转速从而控制加料量；调节所述第一电机22、所述第二电机23、所述第三电机24的转速，进而调节所述第一传送带15、所述第二传送带13、所述第三传送带11的传送速度，从而达到最优的干燥效果、干燥效率和热利用率。The working principle of the utility model: wet light calcium carbonate automatically enters the tank body 1 following the rotation of the screw rod 19, and evenly falls on the first conveyor belt 15, and the calcium carbonate follows the movement of the first conveyor belt 15 Fall into described second conveyer belt 13, then fall into described 3rd conveyer belt 11, utilize the microwave that described microwave generator 17 produces in this process to carry out heating and drying to calcium carbonate, the calcium carbonate after drying finally from described outlet Feed port 10 comes out. During the drying process, the dehumidification blower 4 is used to take away the separated water vapor. According to the real-time monitoring data of the temperature and humidity sensor 18, the power of the microwave generator 17 is adjusted by the PLC controller 6; the speed of the dehumidification blower 4 is adjusted to control the dehumidification speed; the fourth motor is adjusted 21 to control the feeding amount; adjust the first motor 22, the second motor 23, the third motor 24 speed, and then adjust the first conveyor belt 15, the second conveyor belt 13, the The conveying speed of the third conveying belt 11, so as to achieve the optimal drying effect, drying efficiency and heat utilization rate.
本实用新型的有益效果如下：本实用新型利用微波加热，设有三级传送带，使碳酸钙加热均匀、烘干速率更快，根据温湿度传感器数据，通过PLC控制器调节微波发生器的功率、调节加料量和调节第一传送带、第二传送带、第三传送带的传送速度，从而达到最优的干燥效果、干燥效率和热利用率。The beneficial effects of the utility model are as follows: the utility model utilizes microwave heating and is provided with a three-stage conveyor belt, so that the calcium carbonate is heated evenly and the drying rate is faster. According to the data of the temperature and humidity sensor, the power of the microwave generator is adjusted by the PLC controller. Adjust the feeding amount and adjust the transmission speed of the first conveyor belt, the second conveyor belt, and the third conveyor belt, so as to achieve the best drying effect, drying efficiency and heat utilization rate.
以上所述为本实用新型的优选实施方式，并不限制于本实用新型。对本领域技术人员来说，在不脱离本发明原理的前提下做出的若干改进和变型，也应视为本发明的保护范围。The above descriptions are preferred embodiments of the present utility model, and are not limited to the present utility model. For those skilled in the art, some improvements and modifications made without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (6)
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| CN201920310870.7U CN209802020U (en) | 2019-03-12 | 2019-03-12 | Light calcium carbonate drying device |
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| CN201920310870.7U CN209802020U (en) | 2019-03-12 | 2019-03-12 | Light calcium carbonate drying device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111947439A (en) * | 2020-08-21 | 2020-11-17 | 衡阳集建聚鑫化工有限公司 | A kind of rapid evaporation device for drying barium carbonate |
| CN112944871A (en) * | 2021-04-11 | 2021-06-11 | 石河子大学 | Unginned cotton drying device |
| CN115371365A (en) * | 2022-08-08 | 2022-11-22 | 衡阳百赛化工实业有限公司 | High-efficient automatic air-dry equipment of zinc sulfate |
-
2019
- 2019-03-12 CN CN201920310870.7U patent/CN209802020U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111947439A (en) * | 2020-08-21 | 2020-11-17 | 衡阳集建聚鑫化工有限公司 | A kind of rapid evaporation device for drying barium carbonate |
| CN112944871A (en) * | 2021-04-11 | 2021-06-11 | 石河子大学 | Unginned cotton drying device |
| CN115371365A (en) * | 2022-08-08 | 2022-11-22 | 衡阳百赛化工实业有限公司 | High-efficient automatic air-dry equipment of zinc sulfate |
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