CN209794728U - Automatic production line for flat single-sided corrugated paper - Google Patents
Automatic production line for flat single-sided corrugated paper Download PDFInfo
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- CN209794728U CN209794728U CN201920433012.1U CN201920433012U CN209794728U CN 209794728 U CN209794728 U CN 209794728U CN 201920433012 U CN201920433012 U CN 201920433012U CN 209794728 U CN209794728 U CN 209794728U
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Abstract
The utility model relates to a flat single face corrugated paper automatic production line, interval distribution's first roll web support and second roll web support around including, symmetrical distribution has first thick liquid charging tray and second thick liquid charging tray around its inboard, and the lamp house is installed to two thick liquid charging tray tops, and the rear of second roll web support has set gradually along the direction of delivery of corrugated paper: a linear deviation rectifying assembly, a corrugated forming machine and a heating plate assembly; a material supporting roller is arranged behind the heating plate component, a cutter component is arranged behind the material supporting roller in a close proximity mode, a conveyor belt component is horizontally arranged below the rear of the cutter component, and a rubberizing stacking component is arranged at the end portion of the conveyor belt component; the machine also comprises a base paper conveying roller assembly consisting of a plurality of conveying rollers, and two base paper conveying lines are formed along the conveying direction. The utility model discloses rationally distributed, realized the automatic production of flat single face corrugated paper and piled up, practiced thrift the manual work, improved productivity ratio.
Description
Technical Field
The utility model belongs to the technical field of corrugated paper production facility technique and specifically relates to a flat single face corrugated paper automatic production line.
Background
The air filter core paper is formed by stacking and mutually sticking nearly 500 pieces of single-sided corrugated paper, each single piece of single-sided corrugated paper is thin and is fully distributed with holes, and each single piece of single-sided corrugated paper consists of a layer of wave-shaped core paper and a layer of smooth surface paper. The base paper of the air filter element paper is a roll material, two layers of base paper are respectively soaked by sizing agent and preheated by the lamp box and then corrugated into a layer of single-face corrugated paper, the surface paper of the cut single-face corrugated paper is glued, and a plurality of single-face corrugated papers are mutually stacked and pressed to form the air filter element paper.
The corrugated paper production equipment in the prior art adopts a split structure, the processing operation is independently carried out, the continuity is lacked, the manpower is consumed, and the occupied time is longer; the single-layer single-side corrugated paper is thin and is easy to damage when being pulled and dried by the heating plate; and the corrugated paper is troublesome to stack and count after being glued, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
the applicant aims at the defects in the prior art and provides a flat single-face corrugated paper automatic production line with a reasonable structure, which realizes automatic continuous production from the beginning of roll stock raw paper to the formation, cutting and final gluing and stacking, thereby greatly improving the production efficiency.
the utility model discloses the technical scheme who adopts as follows:
The utility model provides a flat single face corrugated paper automatic production line, includes interval distribution's first roll web support and second roll web support, and its inboard symmetric distribution has first thick liquid charging tray and second thick liquid charging tray, and the lamp house is installed simultaneously to two thick liquid charging tray tops, the rear of second roll web support links up along the direction of delivery of corrugated paper has in proper order: the corrugated board is characterized in that a material supporting roller is arranged behind the heating plate assembly, a cutter assembly is arranged behind the material supporting roller and adjacent to the material supporting roller, a horizontal conveyor belt assembly is horizontally arranged below the rear part of the cutter assembly, and a rubberizing stacking assembly is arranged at the end part of the conveyor belt assembly; the corrugated paper conveying device is characterized by further comprising a raw paper conveying roller assembly, wherein the raw paper conveying roller assembly is composed of a plurality of conveying rollers, two raw paper conveying lines are formed along the conveying direction, and respectively pass through the first pulp disc and the second pulp disc from the first roll paper support and the second roll paper support, and respectively penetrate through the lamp box and the linear deviation rectifying assembly under the driving of the power of the corrugated forming machine, and finally, the raw paper conveying roller assembly is converged and formed at the corrugated forming machine.
As a further improvement of the above technical solution:
The rubberizing stacking assembly comprises a workbench positioned at the end of the conveyor belt assembly, a pneumatic push plate is arranged at one end, parallel to the conveyor belt assembly, of the workbench, a gluing roller is arranged at the other parallel end of the workbench, a material poking rod is arranged at the end, located on the outer side of the gluing roller, of the workbench, the end of the material poking rod extends to the position above the workbench, and a pressure plate is arranged on the workbench below the end of the material poking rod; a settling bin is arranged under the pressure plate; the tail part of the workbench is also provided with a guide plate when the pneumatic push plate pushes left and right.
and a height sensor connected with the controller is arranged in the sedimentation bin.
The corrugating machine comprises an upper corrugating roller and a lower corrugating roller which are vertically arranged in an engaged manner, and the roller surfaces of the upper corrugating roller and the lower corrugating roller are in a tooth shape; a pressure roller is matched right above the upper corrugating roller, a nylon wire support is fixedly arranged in front of the upper corrugating roller, and the upper corrugating roller is connected with an engine through a speed reducer.
The linear deviation rectifying assembly comprises two groups of linear deviation rectifying structures which are arranged in parallel up and down, and each group of linear deviation rectifying structures comprises a photoelectric sensor which is connected with the controller and used for detecting the edges of the paper.
The heating plate of the heating plate component is arranged obliquely upwards along the conveying direction of the corrugated paper.
the material supporting roller and the conveying belt assembly are connected with a power device for transmission; the cutter assembly includes a counter.
And an ascending frame for overhauling and maintaining is arranged beside the lamp box.
the utility model has the advantages as follows:
The utility model has the advantages of orderly and reasonable structure, convenient operation and continuous production, and realizes the transmission and circulation of the raw paper under the power drive of the corrugated forming machine by two conveying lines formed by the raw paper conveying roller component penetrating through each processing station; the nylon wire bracket is fixedly arranged in front of the upper corrugating roller, so that the nylon wire is added between the surface paper and the corrugated core paper, the strength of the formed corrugated paper is increased, the corrugated paper is not damaged due to insufficient strength when the corrugated paper passes through the heating plate under the driving of the material supporting roller, and the corrugated paper is completely conveyed to a subsequent process; when the single corrugated paper after cutting is transmitted to the workbench, the single corrugated paper is pushed to the lower part of the rotating gluing roller through the starting push plate, the periphery of the gluing roller is fully covered with glue, the upward face paper is fully stained with the glue and moves to the position of the material poking rod beside the gluing roller under the driving of the rotation of the gluing roller, the material poking rod pokes the paper to the sedimentation bin, and meanwhile, the pressure plate is pressed down from top to bottom to press the corrugated paper coated with the glue.
The utility model discloses still include following advantage:
The linear deviation rectifying assembly is internally provided with a photoelectric sensor for sensitively sensing the edge of the paper so as to ensure that two layers of paper entering the corrugating machine are level;
The cutter assembly comprises a counter, the counter is used for automatically accumulating the number of the cut corrugated paper, the operation is simple and convenient, and the time for manual counting is greatly saved;
The sedimentation bin is internally provided with a height sensor, the sedimentation bin slowly descends in a gradient manner along with the increase of the stacking thickness of the products, the height sensor is used for identifying the height, when the products are settled to the required height, the stacking thickness of the products reaches the required thickness, the height sensor feeds back information, and one air filter element paper product is finished; the height sensor is matched with the counter, so that the function of automatically measuring the thickness of the product is realized, and the manual investment is greatly saved;
The arrangement of the ascending frame beside the lamp box meets the requirements of regular maintenance and lamp box overhaul, and the reliability of continuous production is ensured and maintained.
Drawings
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the corrugated forming machine of the present invention.
Fig. 3 is a schematic structural view of the rubberizing stacking assembly of the present invention.
fig. 4 is a top view of fig. 3.
Wherein: 1. a first roll paper holder; 2. a second web holder; 3. a first slurry tray; 4. a second slurry tray; 5. a light box; 501. ascending a height; 6. a linear deviation rectifying component; 7. a base paper conveying roller assembly; 8. a corrugating machine; 801. an upper corrugating roller; 802. a lower corrugating roller; 803. a pressure roller; 804. a nylon wire stent; 9. a heating plate assembly; 10. a material supporting roller; 11. a cutter assembly; 12. a conveyor belt assembly; 13. gluing the stacked assembly; 1301. a work table; 1302. a pneumatic push plate; 1303. gluing a rubber roller; 1304. a material poking rod; 1305. a pressure plate; 1306. settling a bin; 1307. a guide plate; 14. single corrugated paper.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the automatic production line for flat single-sided corrugated paper of the present embodiment includes a first roll paper support 1 and a second roll paper support 2 which are distributed at intervals, and a first pulp tray 3 and a second pulp tray 4 are symmetrically distributed on the inner side of the first roll paper support and the second roll paper support; the first roll paper support 1 is used for placing facial tissue roll materials, and the second roll paper support 2 is used for placing corrugated paper roll materials; lamp house 5 is installed simultaneously to two thick liquids dish tops, and the rear of second roll paper support 2 links up along the direction of delivery of corrugated paper in proper order has: a linear deviation rectifying component 6, a corrugated forming machine 8 and a heating plate component 9; a material supporting roller 10 is arranged behind the heating plate component 9, a cutter component 11 is arranged behind and adjacent to the material supporting roller 10, a horizontal conveyor belt component 12 is horizontally arranged behind and below the cutter component 11, and a rubberizing stacking component 13 is arranged at the end part of the conveyor belt component 12; still include body paper conveying roller subassembly 7, body paper conveying roller subassembly 7 comprises a plurality of conveying rollers, and constitute two body paper transfer chains along direction of delivery, the first roll web support 1 and the second roll web support 2 are followed respectively to surface paper body and corrugated paper body, respectively through first thick liquid dish 3 and second thick liquid dish 4, upwards run through lamp house 5 under the power drive of corrugated former 8, then respectively through linear subassembly 6 of rectifying a deviation, the transfer chain of corrugated paper body is located the inboard, the transfer chain of surface paper body is located the outside, the transport mutual noninterference of two transfer chains, finally join and the shaping in corrugated former 8 departments.
As shown in fig. 2, the corrugating machine 8 includes an upper corrugating roll 801 and a lower corrugating roll 802 which are vertically arranged in an engaged manner, roll surfaces of the upper corrugating roll 801 and the lower corrugating roll 802 are in a tooth shape, corrugated paper raw paper enters from the side lower part of the lower corrugating roll 802, enters into an engaged position of the two rolls along with the counterclockwise rotation of the lower corrugating roll 802, and is pressed to be formed into the tooth shape; a pressure roller 803 is matched right above the upper corrugating roller 801, and the tissue base paper enters from the side upper part of the pressure roller 803, enters into the matching position with the upper corrugating roller 801 along with the anticlockwise rotation of the pressure roller 803 and is pressed and adhered with the tissue base paper at the matching position; a nylon wire support 804 is fixedly arranged in front of the upper corrugating roller 801, a nylon wire winding is arranged on the nylon wire support 804, and a nylon wire is added between two layers of paper of the surface paper base paper and the corrugated paper base paper in the production process to increase the integral strength of the formed corrugated paper; the upper corrugating roll 801 is connected to the engine via a reduction gear and rotates clockwise.
As shown in fig. 3, the rubberizing stacking assembly 13 comprises a working table 1301 positioned at the end of the conveyor belt assembly 12, a pneumatic push plate 1302 is arranged at one end of the working table 1301 parallel to the conveyor belt assembly 12, an upper sizing roller 1303 is arranged at the other parallel end, a material shifting rod 1304 is arranged at the end of the working table 1301 positioned outside the upper sizing roller 1303, the end of the material shifting rod 1304 extends to the upper side of the working table 1301, and a pressure plate 1305 is arranged on the working table 1301 below the end of the material shifting rod 1304; directly below the pressure plate 1305 is mounted a settling silo 1306, as shown in figure 1; the tail of the workbench 1301 is also provided with a guide plate 1307 when the pneumatic push plate 1302 pushes left and right.
The settling bin 1306 is internally provided with a height sensor connected with a controller, the settling bin 1306 descends slowly in a gradient mode along with the increase of the stacking thickness of the products, height recognition is carried out by the height sensor, when the products are settled to the required height, the products are stacked to reach the required thickness, the height sensor feeds back information, and one air filter element paper product is finished.
The linear deviation rectifying assembly 6 comprises two groups of linear deviation rectifying structures which are arranged in parallel up and down, and each group of linear deviation rectifying structures comprises a photoelectric sensor which is connected with the controller and is used for detecting the edge of paper so as to ensure that two layers of paper entering the corrugating machine 8 are parallel and level.
The heating plates of the heating plate unit 9 are arranged obliquely upward in the transport direction of the corrugated paper.
The material supporting roller 10 and the conveyor belt assembly 12 are connected with a power device for transmission; the cutter assembly 11 includes a counter for automatically counting the number of cut corrugated papers.
An elevating frame 501 for maintenance is installed beside the light box 5 to meet the requirements of regular maintenance and light box 5 maintenance.
The utility model discloses a theory of operation does:
Preparing materials: the facial tissue coil stock is arranged on a first roll paper support 1, the corrugated paper coil stock is arranged on a second roll paper support 2, the two pieces of raw paper are soaked in a first pulp tray 3 and a second pulp tray 4 respectively along the arrangement direction of conveying rollers in a raw paper conveying roller assembly 7, and respectively penetrate through a lamp box 5 upwards to be preheated under the driving of power of a corrugated forming machine 8, then the facial tissue raw paper passes through a linear deviation rectifying structure at the upper part in a linear deviation rectifying assembly 6, and the corrugated paper raw paper passes through a linear deviation rectifying structure at the lower part to keep the respective edges of the two pieces of raw paper flush; the conveying line of the corrugated paper body paper is positioned at the inner side, and the conveying line of the facial tissue body paper is positioned at the outer side;
Molding: the corrugated paper raw paper enters the corrugating machine 8 from the side lower part of the lower corrugating roller 802, enters the meshing part of the two rollers along with the anticlockwise rotation of the lower corrugating roller 802, is formed into a tooth shape under pressure, and continues to rotate clockwise to the upper part along with the upper corrugating roller 801; the tissue base paper enters from the side upper part of the pressure roller 803, enters the matching part of the upper corrugating roller 801 along with the anticlockwise rotation of the pressure roller 803, and is pressed and adhered with the corrugated paper base paper at the matching part to form corrugated paper;
Hardening and cutting: the corrugated paper formed under the traction of the material supporting roller 10 is dried and hardened by the heating plate assembly 9 and then is transmitted to the cutter assembly 11, and the cutter assembly 11 cuts the hardened corrugated paper into a fixed length under the control of the controller and counts by a counter;
Gluing: the cut single corrugated paper 14 falls onto the conveyor belt assembly 12, the single corrugated paper 14 is conveyed onto the workbench 1301 under the driving force of the conveyor belt assembly 12, the single corrugated paper 14 is pushed to the lower part of the rotating gluing roller 1303 along the guide plate 1307 by the pneumatic push plate 1302, the single corrugated paper 14 is glued and moves to the material shifting rod 1304 under the driving of the rotation of the gluing roller 1303, the single corrugated paper is shifted into the settling bin 1306, finally the pressure plate 1305 is pressed down from top to bottom, the single corrugated paper 14 coated with glue is pressed, and the settling bin 1306 descends by one height;
Stacking: repeating above-mentioned course of working, the corrugated paper in settling the feed bin 1306 piles up thickness and slowly descends in steps, and when the product piled up and reaches required thickness, settling the feed bin 1306 and subsides to confirming the height, height sensor feedback information, an air filter paper product is accomplished.
The utility model is simple in operation, rationally distributed has realized the continuous production of air filter paper product, has practiced thrift the cost of labor, has promoted production efficiency greatly, has improved production quality.
the above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.
Claims (8)
1. The utility model provides a flat single face corrugated paper automatic production line which characterized in that: including interval distribution's first roll web support (1) and second roll web support (2), its inboard symmetric distribution has first thick liquid charging tray (3) and second thick liquid charging tray (4), and lamp house (5) are installed simultaneously to two thick liquid charging tray tops, the rear of second roll web support (2) links up along the direction of delivery of corrugated paper has in proper order: the corrugated board forming machine comprises a linear deviation rectifying assembly (6), a corrugated board forming machine (8) and a heating plate assembly (9), wherein a material supporting roller (10) is installed behind the heating plate assembly (9), a cutter assembly (11) is installed behind the material supporting roller (10) and adjacent to the material supporting roller, a horizontal conveyor belt assembly (12) is horizontally installed below the rear part of the cutter assembly (11), and a rubberizing stacking assembly (13) is installed at the end part of the conveyor belt assembly (12); the paper cutting machine is characterized by further comprising a base paper conveying roller assembly (7), wherein the base paper conveying roller assembly (7) is composed of a plurality of conveying rollers, two base paper conveying lines are formed along the conveying direction, the base paper conveying lines respectively start from the first roll paper support (1) and the second roll paper support (2), respectively pass through the first pulp disc (3) and the second pulp disc (4), respectively penetrate through the lamp box (5) and the linear deviation rectifying assembly (6) under the driving of the corrugated forming machine (8), and finally are converged and formed at the corrugated forming machine (8).
2. the automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: the rubberizing stacking assembly (13) comprises a workbench (1301) positioned at the end of the conveyor belt assembly (12), a pneumatic push plate (1302) is installed at one end, parallel to the conveyor belt assembly (12), of the workbench (1301), a gluing roller (1303) is installed at the other parallel end of the workbench, a material stirring rod (1304) is installed at the end, located on the outer side of the gluing roller (1303), of the workbench (1301), the end of the material stirring rod (1304) extends to the position above the workbench (1301), and a pressure plate (1305) is installed on the workbench (1301) below the end of the material stirring rod (1304); a settling bin (1306) is arranged right below the pressure plate (1305); and a guide plate (1307) used when the pneumatic push plate (1302) pushes left and right is also arranged at the tail part of the workbench (1301).
3. The automatic production line of flat single-faced corrugated paper as claimed in claim 2, characterized in that: a height sensor connected with a controller is arranged in the settling bin (1306).
4. The automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: the corrugating machine (8) comprises an upper corrugating roller (801) and a lower corrugating roller (802) which are vertically arranged in an engaged mode, and the roller surfaces of the upper corrugating roller (801) and the lower corrugating roller (802) are tooth-shaped; a pressure roller (803) is matched right above the upper corrugating roller (801), a nylon wire bracket (804) is fixedly installed in front of the upper corrugating roller (801), and the upper corrugating roller (801) is connected with an engine through a speed reducer.
5. the automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: the linear deviation rectifying assembly (6) comprises two groups of linear deviation rectifying structures which are arranged in parallel up and down, and each group of linear deviation rectifying structures comprises a photoelectric sensor which is connected with the controller and is used for detecting the edge of the paper.
6. The automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: the heating plates of the heating plate component (9) are arranged obliquely upwards along the conveying direction of the corrugated paper.
7. the automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: the material supporting roller (10) and the conveyor belt component (12) are connected with a power device for transmission; the cutter assembly (11) includes a counter.
8. The automatic production line of flat single-faced corrugated paper as claimed in claim 1, characterized in that: and an ascending frame (501) for overhauling and maintaining is arranged beside the lamp box (5).
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CN201920433012.1U CN209794728U (en) | 2019-04-01 | 2019-04-01 | Automatic production line for flat single-sided corrugated paper |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113183535A (en) * | 2021-04-13 | 2021-07-30 | 岳西县汇达包装制品有限公司 | Assembling device |
CN114103256A (en) * | 2021-12-14 | 2022-03-01 | 马鞍山市康辉纸箱纸品有限公司 | High-efficient intelligent carton production system |
-
2019
- 2019-04-01 CN CN201920433012.1U patent/CN209794728U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113183535A (en) * | 2021-04-13 | 2021-07-30 | 岳西县汇达包装制品有限公司 | Assembling device |
CN114103256A (en) * | 2021-12-14 | 2022-03-01 | 马鞍山市康辉纸箱纸品有限公司 | High-efficient intelligent carton production system |
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