CN209778055U - A general lifting device for lifting cylinder head - Google Patents
A general lifting device for lifting cylinder head Download PDFInfo
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- CN209778055U CN209778055U CN201920173433.5U CN201920173433U CN209778055U CN 209778055 U CN209778055 U CN 209778055U CN 201920173433 U CN201920173433 U CN 201920173433U CN 209778055 U CN209778055 U CN 209778055U
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- 230000005484 gravity Effects 0.000 claims description 5
- 230000008093 supporting effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种吊运气缸盖的通用吊具,包括吊具体和吊环,所述吊具体包括位于底部的横梁和在所述横梁的两端设有的对称布置的两个斜杆,所述吊环设于所述横梁与两个斜杆之间,所述横梁上设有多个均匀布置的拉环,所述圆环上悬挂有吊链,所述吊链的两端设有吊钩,所述吊钩的顶端设有与所述吊链连接的吊耳。本实用新型的结构设计合理,吊具体安装多个拉环,通过铁链的传递再安装吊钩,实现了一次吊取发动机缸盖达十多件的平衡吊装工具;结构简单,操作便捷,生产效率高,能够避开缸盖的安装结合面,防止缸盖在搬运转移过程中受到损伤,能够降低操作者劳动强度,方便操作者对缸盖进行检查确认,保证缸盖质量。
The utility model discloses a general hoisting tool for hoisting cylinder heads, which comprises a hoisting body and a hoisting ring. The hoisting body includes a beam at the bottom and two symmetrically arranged oblique rods arranged at both ends of the beam. The suspension ring is arranged between the beam and the two oblique bars, the beam is provided with a plurality of uniformly arranged pull rings, the ring is hung with a suspension chain, and the two ends of the suspension chain are provided with suspension hook, the top of the hook is provided with a lifting lug connected with the suspension chain. The structure design of the utility model is reasonable, and a plurality of pull rings are installed in the hoist, and the hook is installed through the transmission of the iron chain, so that a balanced hoisting tool that can hoist more than ten engine cylinder heads at one time is realized; the structure is simple, the operation is convenient, and the production High efficiency, can avoid the installation joint surface of the cylinder head, prevent the cylinder head from being damaged during the transfer process, reduce the labor intensity of the operator, facilitate the operator to check and confirm the cylinder head, and ensure the quality of the cylinder head.
Description
技术领域technical field
本实用新型涉及吊装领域,更具体地说,它涉及一种吊运气缸盖的通用吊具。The utility model relates to the field of hoisting, more specifically, it relates to a general hoisting tool for hoisting cylinder heads.
背景技术Background technique
在铸造行业发动机生产中广泛存在着铸件吊运完成铸件清理的情况,特别是在清理工序,缸盖铸件的吊运非常频繁,传统的吊具使用圆钢制作的,一次只能吊运两件,生产效率低下,制约了产能的提高;而且,现存在各种不同型号规格的缸盖,需要在不同的工序流动,目前的吊具存在频繁更换和铸件凌乱的弊端。In the engine production of the foundry industry, there is a wide range of cases where the castings are hoisted to complete the cleaning of the castings. Especially in the cleaning process, the hoisting of the cylinder head castings is very frequent. The traditional spreader is made of round steel and can only lift two pieces at a time. , The production efficiency is low, which restricts the increase of production capacity; moreover, there are various types of cylinder heads that need to flow in different processes, and the current spreader has the disadvantages of frequent replacement and messy castings.
实用新型内容Utility model content
本实用新型的目的是针对现有的技术存在上述问题,提供了一种装夹方便、吊装稳定、操作简单的吊运气缸盖的通用吊具。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and provide a universal hoisting tool for hoisting cylinder heads with convenient clamping, stable hoisting, and simple operation.
为实现上述目的,本实用新型的一种吊运气缸盖的通用吊具,包括吊具体和吊环,所述吊具体包括位于底部的横梁和在所述横梁的两端设有的对称布置的两个斜杆,所述吊环设于所述横梁与两个斜杆之间,所述横梁上设有多个均匀布置的拉环,所述圆环上悬挂有吊链,所述吊链的两端设有吊钩,所述吊钩的顶端设有与所述吊链连接的吊耳。In order to achieve the above purpose, a universal hoisting tool for hoisting cylinder heads of the utility model includes a hoisting body and a hoisting ring, the hoisting body includes a beam at the bottom and two symmetrically arranged two ends of the beam A slanting bar, the suspension ring is arranged between the beam and the two slanting bars, a plurality of evenly arranged pull rings are arranged on the beam, a suspension chain is suspended on the ring, and the two suspension chains are A suspension hook is provided at the end, and a lifting lug connected with the suspension chain is provided at the top of the suspension hook.
进一步的,两个所述斜杆向内侧倾斜设置,所述横梁的两端设有分别支撑两个所述斜杆的顶杆。Further, the two oblique rods are arranged inclined inwardly, and the two ends of the crossbeam are respectively provided with push rods supporting the two oblique rods.
更进一步的,所述吊钩的上部为与所述吊耳连接的直杆部,所述吊钩的下部为自所述直杆部的底端向一侧弯折的挂钩部。Furthermore, the upper part of the hook is a straight rod connected to the lifting lug, and the lower part of the hook is a hook bent from the bottom end of the straight rod to one side.
更进一步的,所述吊耳一体成型设置在所述吊钩的顶端,所述吊耳为自所述直杆部的顶端向一侧弯曲而成的圆环结构。Furthermore, the lifting lug is integrally formed on the top of the hook, and the lifting lug is a ring structure bent from the top of the straight rod part to one side.
更进一步的,所述吊耳的底部设有缺口。Furthermore, a notch is provided at the bottom of the lifting ear.
更进一步的,多个所述拉环的数目为单数,多个所述拉环对称布置在所述横梁上。Furthermore, the number of the plurality of pull rings is odd, and the plurality of pull rings are symmetrically arranged on the beam.
作为进一步的改进,所述横梁与两个斜杆组合成等腰三角形支架,两个所述斜杆为自所述横梁的两端向上弯折而成,所述横梁的两端与两个所述斜杆的连接处为圆弧结构。As a further improvement, the beam is combined with two oblique rods to form an isosceles triangle bracket, the two oblique rods are bent upward from the two ends of the beam, The junction of the oblique rod is a circular arc structure.
更进一步的,所述横梁及两个斜杆与所述吊环的外缘相切设置,所述吊环的重心线与等腰三角形支架的对称中心线重合。Furthermore, the beam and the two oblique rods are arranged tangentially to the outer edge of the suspension ring, and the center of gravity of the suspension ring coincides with the symmetrical center line of the isosceles triangle bracket.
有益效果Beneficial effect
与现有技术相比,本实用新型的吊运气缸盖的通用吊具的有益效果如下:本下芯吊具的结构设计合理,通用吊具的吊具体安装多个拉环,通过铁链的传递再安装吊钩,实现了一次吊取发动机缸盖达十多件的平衡吊装工具;结构简单,操作便捷,生产效率高,能够避开缸盖的安装结合面,防止缸盖在搬运转移过程中受到损伤,能够降低操作者劳动强度,方便操作者对缸盖进行检查确认,保证缸盖质量。Compared with the prior art, the beneficial effect of the universal sling for hoisting the cylinder head of the utility model is as follows: the structural design of the lower core sling is reasonable, and the universal sling is specifically equipped with multiple pull rings. Passing and then installing the hook realizes a balanced hoisting tool that can lift more than ten pieces of engine cylinder heads at one time; the structure is simple, the operation is convenient, the production efficiency is high, and the installation joint surface of the cylinder head can be avoided to prevent the cylinder head from being transported It can reduce the labor intensity of the operator, facilitate the operator to check and confirm the cylinder head, and ensure the quality of the cylinder head.
附图说明Description of drawings
图1是本实用新型的吊运气缸盖的通用吊具的结构示意图。Fig. 1 is the structural schematic diagram of the general lifting device of lifting cylinder head of the utility model.
图中:1、吊具体;101、横梁;102、斜杆;103、顶杆;2、吊环;3、拉环;4、吊链;5、吊钩;6、吊耳;7、吊链扣。In the figure: 1, hanging concrete; 101, beam; 102, inclined rod; 103, ejector rod; 2, lifting ring; 3, pull ring; 4, hanging chain; 5, hook; 6, lifting lug; buckle.
具体实施方式Detailed ways
下面结合实施例,对本实用新型作进一步的描述,但不构成对本实用新型的任何限制,任何人在本实用新型权利要求范围所做的有限次的修改,仍在本实用新型的权利要求范围内。Below in conjunction with embodiment, the utility model is further described, but does not constitute any restriction to the utility model, anyone makes the modification of limited number of times in the scope of the claims of the utility model, still within the scope of the claims of the utility model .
本实用新型的具体实施例是这样的:参照图1所示,一种吊运气缸盖的通用吊具,包括吊具体1和吊环2,吊具体1包括位于底部的横梁101和在横梁 101的两端设有的对称布置的两个斜杆102,吊具体1是由横梁102和两个斜杆 102构成的三角形支架,吊具体1是高效气缸盖通用吊具的本体,是构成的安装基础,三角形支架的强度高,不易变形,而且,占用空间小。吊环2设于横梁 101与两个斜杆102之间,吊环2设于三角形支架内,用于安装在起重机的挂钩上,三角形支架对吊环2的支撑效果好,吊环2不易脱落,保证吊运工作的安全;而且,吊环2能够加强吊具体1的强度,防止吊具体1变形。横梁101上设有多个均匀布置的拉环3,拉环3上悬挂有吊链4,吊链4的两端设有吊钩5,吊链4、吊钩5为特种圆钢材质弯制,圆钢的直径大小可根据气缸盖水孔直径选择,一般为12-18mm;吊链4长度根据作业空间的高度和起重机的起升高度设定,一般长度为500mm,直径为10mm;吊钩5的顶端设有与吊链4连接的吊耳6,吊链4的两端设有与吊耳6连接的吊链扣7,吊链扣7可以与吊耳快速套接在一起,本通用吊具上设置有多个拉环3、吊链4以及吊钩5,起吊气缸盖时,可以根据气缸盖的尺寸,选用不同位置的吊钩5对气缸盖进行吊运,适应性好,可以满足多种型号的气缸盖吊运需求,也可以满足一次吊运多个发动机缸盖的需求,而且吊装工作平衡、安全;本通用吊具结构合理,制造容易,操作便捷,生产效率高,能够避开缸盖的安装结合面,防止缸盖在搬运转移过程中受到损伤,能够降低操作者劳动强度,方便操作者对缸盖进行检查确认,保证缸盖质量。The specific embodiment of the present utility model is as follows: as shown in Fig. 1, a general hoisting tool for hoisting the cylinder head includes a hoisting body 1 and a hoisting ring 2, the hoisting body 1 includes a beam 101 at the bottom and a beam 101 on the beam There are two diagonal bars 102 symmetrically arranged at both ends. The hoisting body 1 is a triangular bracket composed of the beam 102 and the two slanting bars 102. The hoisting body 1 is the body of the high-efficiency cylinder head universal hoist and is the installation basis of the composition. , The triangular bracket has high strength, is not easily deformed, and occupies a small space. The lifting ring 2 is set between the beam 101 and the two inclined bars 102. The lifting ring 2 is set in the triangular bracket for installation on the hook of the crane. The triangular bracket has a good supporting effect on the lifting ring 2, and the lifting ring 2 is not easy to fall off, ensuring lifting work safety; moreover, the suspension ring 2 can strengthen the strength of the suspension body 1 and prevent the suspension body 1 from being deformed. A plurality of evenly arranged pull rings 3 are arranged on the beam 101, and hanging chains 4 are hung on the pulling rings 3. Both ends of the hanging chains 4 are provided with hooks 5, and the hanging chains 4 and the hooks 5 are made of special round steel materials. , the diameter of the round steel can be selected according to the diameter of the cylinder head water hole, generally 12-18mm; the length of the lifting chain 4 is set according to the height of the working space and the lifting height of the crane, the general length is 500mm, and the diameter is 10mm; The top of 5 is provided with a lifting lug 6 connected with the lifting chain 4, and the two ends of the lifting chain 4 are provided with a lifting chain buckle 7 connected with the lifting lug 6, and the lifting chain buckle 7 can be quickly socketed with the lifting lug. There are multiple pull rings 3, lifting chains 4 and hooks 5 on the lifting gear. When lifting the cylinder head, you can use different hooks 5 in different positions to lift the cylinder head according to the size of the cylinder head. It has good adaptability and can It can meet the lifting needs of various types of cylinder heads, and can also meet the needs of lifting multiple engine cylinder heads at one time, and the lifting work is balanced and safe; this universal spreader has reasonable structure, easy manufacture, convenient operation, high production efficiency, and can Avoid the installation joint surface of the cylinder head, prevent the cylinder head from being damaged during the transfer process, reduce the labor intensity of the operator, facilitate the operator to check and confirm the cylinder head, and ensure the quality of the cylinder head.
在本实施例中,两个斜杆102向内侧倾斜设置,两个斜杆102与横梁101 之间的夹角为15°至30°,结构紧凑,而且保证整个三角形支架的强度,横梁 101的两端设有分别支撑两个斜杆102的顶杆103,顶杆103具有加强三角形支架的作用,使本吊具的强度更高,使用寿命更长。In this embodiment, the two slanting bars 102 are inclined to the inside, and the angle between the two slanting bars 102 and the crossbeam 101 is 15° to 30°. The structure is compact, and the strength of the entire triangular bracket is guaranteed. The two ends are provided with ejector rods 103 respectively supporting two inclined rods 102, and the ejector rods 103 have the function of strengthening the triangular support, so that the strength of the spreader is higher and the service life is longer.
在本实施例中,吊钩5的上部为与吊耳6连接的直杆部,直杆部能够与气缸盖的侧壁相适应,吊运气缸盖时,直杆部可以紧贴气缸盖,对气缸盖进行侧向限位,吊钩5的下部为自直杆部的底端向一侧弯折的挂钩部,挂钩部为与直杆部之间的夹角为70°至90°,挂钩部倾斜设置,能够防止气缸盖在搬运中从挂钩部上滑落,挂钩部对气缸盖的底面进行支撑,而且挂钩部为圆杆状结构,可以避开缸盖底面的安装结合面,也可以防止缸盖在搬运转移过程中受到刮伤。In this embodiment, the upper part of the hook 5 is a straight rod part connected with the lifting lug 6, and the straight rod part can be adapted to the side wall of the cylinder head. When lifting the cylinder head, the straight rod part can be close to the cylinder head. The cylinder head is laterally limited, the lower part of the hook 5 is a hook part bent from the bottom end of the straight rod part to one side, and the angle between the hook part and the straight rod part is 70° to 90°, The hook part is set obliquely, which can prevent the cylinder head from slipping from the hook part during transportation. The hook part supports the bottom surface of the cylinder head, and the hook part is a round rod-shaped structure, which can avoid the installation joint surface of the bottom surface of the cylinder head. Prevent the cylinder head from being scratched during handling and transfer.
在本实施例中,吊耳6一体成型设置在吊钩5的顶端,吊耳6为自直杆部的顶端向一侧弯曲而成的圆环结构,吊耳6与吊钩5为一体成型结构,制造方便,减少连接结构的设置,强度高,吊耳6为圆环结构,使吊耳6不易与吊链4 分离。In this embodiment, the lifting lug 6 is integrally formed on the top of the hook 5. The lifting lug 6 is a ring structure bent from the top of the straight rod part to one side, and the lifting lug 6 and the lifting hook 5 are integrally formed. Structure, easy to manufacture, reduce the setting of the connecting structure, high strength, the lifting lug 6 is a ring structure, so that the lifting lug 6 is not easy to separate from the hanging chain 4.
在本实施例中,吊耳6的底部设有缺口,便于与吊链4的吊链扣7连接,连接方便,便于拆装,减少吊具的组装时间,提高工作效率。In this embodiment, there is a notch at the bottom of the lifting lug 6, which is convenient for connecting with the chain buckle 7 of the lifting chain 4, which is convenient for connection, easy to disassemble, reduces the assembly time of the lifting gear, and improves work efficiency.
在本实施例中,多个拉环3的数目为单数,多个拉环3对称布置在横梁101 上,确保吊运气缸盖时,至少有位于横梁101中间的拉环3、吊链4、吊钩5对气缸盖进行支撑,满足小尺寸气缸盖的吊运,适应性好;而且,在吊运大尺寸的气缸盖时,至少有三个吊钩5对气缸盖进行支撑,保证支撑力度,防止重力集中在一个吊链4上,保证吊运的安全。In this embodiment, the number of the plurality of pull rings 3 is an odd number, and the plurality of pull rings 3 are symmetrically arranged on the beam 101 to ensure that when lifting the cylinder head, at least the pull ring 3, the lifting chain 4, The hook 5 supports the cylinder head to meet the lifting and transportation of small-sized cylinder heads, and has good adaptability; moreover, when lifting and transporting large-sized cylinder heads, there are at least three hooks 5 to support the cylinder head to ensure the support strength. Prevent gravity from concentrating on a lifting chain 4 to ensure the safety of lifting.
在本实施例中,横梁101与两个斜杆102组合成等腰三角形支架,两个斜杆102为自横梁101的两端向上弯折而成,横梁101的两端与两个斜杆102的连接处为圆弧结构,横梁101与斜杆1通过圆弧结构连接,有效防止应力集中,提高了三角形支架的强度。In this embodiment, the crossbeam 101 and two oblique rods 102 are combined to form an isosceles triangular bracket. The two oblique rods 102 are bent upward from the two ends of the crossbeam 101. The joints of the crossbeam 101 and the inclined bar 1 are connected by an arc structure, which effectively prevents stress concentration and improves the strength of the triangular bracket.
在本实施例中,横梁101及两个斜杆102与吊环2的外缘相切设置,吊环2 的重心线与等腰三角形支架的对称中心线重合,吊环2的中心也位于等腰三角形支架的重心线上,保证起吊工作的平稳,防止吊运时发生侧向偏斜或摆动。In this embodiment, the beam 101 and the two oblique bars 102 are arranged tangentially to the outer edge of the suspension ring 2, the center of gravity of the suspension ring 2 coincides with the symmetrical center line of the isosceles triangle support, and the center of the suspension ring 2 is also located in the isosceles triangle support on the center of gravity line to ensure the stability of the lifting work and prevent lateral deflection or swing during lifting.
以上仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, some deformations and improvements can also be made, and these will not affect the implementation of the utility model effect and utility of the patent.
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| CN201920173433.5U CN209778055U (en) | 2019-01-31 | 2019-01-31 | A general lifting device for lifting cylinder head |
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| CN113415717A (en) * | 2021-06-18 | 2021-09-21 | 广西玉柴机器股份有限公司 | Novel lifting appliance for cylinder cover |
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| CN116730162A (en) * | 2023-05-23 | 2023-09-12 | 陕西柴油机重工有限公司 | Group quick assembling tool for cylinder cover of diesel engine |
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2019
- 2019-01-31 CN CN201920173433.5U patent/CN209778055U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111086947A (en) * | 2020-03-13 | 2020-05-01 | 西安中铁工程装备有限公司 | Horizontal lifting appliance for concrete segment |
| CN113415717A (en) * | 2021-06-18 | 2021-09-21 | 广西玉柴机器股份有限公司 | Novel lifting appliance for cylinder cover |
| CN115626204A (en) * | 2022-10-17 | 2023-01-20 | 华能莱芜发电有限公司 | A coal-fired sample delivery vehicle |
| CN116730162A (en) * | 2023-05-23 | 2023-09-12 | 陕西柴油机重工有限公司 | Group quick assembling tool for cylinder cover of diesel engine |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191213 |