CN209774054U - A rough machining tool for the inner cavity of a plug valve - Google Patents
A rough machining tool for the inner cavity of a plug valve Download PDFInfo
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Abstract
本实用新型涉及一种旋塞阀内腔粗加工工装,包括底座和两组夹持组件,两组夹持组件分别滑动的设置在底座上并定位,两组夹持组件相对设置,其分别用于夹住旋塞阀的两端。本实用新型的有益效果是结构简单,旋塞阀安装的稳定性较佳,保证了产品生产的质量,生产效率大大提高。
The utility model relates to a rough machining tool for the inner cavity of a plug valve, which comprises a base and two sets of clamping assemblies. The two sets of clamping assemblies are respectively slidably arranged on the base and positioned. Clamp both ends of the stopcock. The beneficial effects of the utility model are that the structure is simple, the installation stability of the plug valve is better, the quality of product production is ensured, and the production efficiency is greatly improved.
Description
技术领域technical field
本实用新型涉及机械加工技术领域,具体涉及一种旋塞阀内腔粗加工工装。The utility model relates to the technical field of machining, in particular to a rough machining tool for the inner cavity of a plug valve.
背景技术Background technique
旋塞阀是关闭件或柱塞形的旋转阀,通过旋转90度使阀塞上的通道口与阀体上的通道口相通或分开,实现开启或关闭的一种阀门。旋塞阀是一种快速开关的直通阀,由于旋密封面之间运动带有擦拭作用,而在全开时可完全防止与流动介质的接触,故它通常也能用于带悬浮颗粒的介质。The plug valve is a closed or plunger-shaped rotary valve, which can be opened or closed by rotating 90 degrees to connect or separate the channel opening on the valve plug and the channel opening on the valve body. The plug valve is a quick-opening straight-through valve. Because the movement between the sealing surfaces has a wiping effect, and when fully opened, it can completely prevent contact with the flowing medium, so it can usually also be used for medium with suspended particles.
在旋塞阀加工生产中,通过工装夹具将旋塞阀固定在机床上进行加工,使其达到图纸或设计要求。现有的工装夹具在加工过程中容易松动,产品加工质量不稳定,生产效率低下。In the production of the plug valve, the plug valve is fixed on the machine tool through the fixture to make it meet the drawing or design requirements. The existing fixture is easy to loosen during the processing, the processing quality of the product is unstable, and the production efficiency is low.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种旋塞阀内腔粗加工工装,结构简单,旋塞阀安装的稳定性较佳,保证了产品生产的质量,生产效率大大提高。The technical problem to be solved by the utility model is to provide a rough machining tool for the inner cavity of the plug valve, which has a simple structure, better installation stability of the plug valve, ensures the quality of product production, and greatly improves the production efficiency.
本实用新型解决上述技术问题的技术方案如下:The technical scheme that the utility model solves the above-mentioned technical problem is as follows:
一种旋塞阀内腔粗加工工装,包括底座和两组夹持组件,两组所述夹持组件分别滑动的设置在所述底座上并定位,两组所述夹持组件相对设置,其分别用于夹住旋塞阀的两端。A rough machining tool for the inner cavity of a plug valve, comprising a base and two sets of clamping assemblies, the two sets of the clamping assemblies are respectively slidably arranged on the base and positioned, and the two sets of the clamping assemblies are oppositely arranged, respectively. For clamping both ends of a stopcock.
本实用新型的有益效果是:首先,将待加工的旋塞阀放置在底座上,并位于两组夹持组件之间;然后,同时移动两组夹持组件使其相互靠近至分别夹住旋塞阀的两端,将旋塞阀固定住,以便后续旋塞阀的加工;整个底座通过螺栓安装在机床上。本实用新型结构简单,确保旋塞阀加工的稳定性,从而提高旋塞阀加工的质量,提高生产效率;另外,两组夹持组件分别与底座滑动连接,方便调节二者之间的间距,以便适用于不同规格旋塞阀的固定,适用性较强。The beneficial effects of the utility model are as follows: firstly, the plug valve to be processed is placed on the base and between the two groups of clamping assemblies; then, the two groups of clamping assemblies are simultaneously moved to make them close to each other so as to clamp the plug valves respectively. The two ends of the plug valve are fixed for the subsequent processing of the plug valve; the whole base is installed on the machine tool by bolts. The utility model has a simple structure and ensures the stability of the processing of the plug valve, thereby improving the processing quality of the plug valve and improving the production efficiency; in addition, two sets of clamping components are respectively connected with the base in a sliding manner, so that the distance between the two can be adjusted conveniently, so as to be suitable for It has strong applicability for fixing plug valves of different specifications.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,每组所述夹持组件均包括夹持架一和夹持架二,所述夹持架一滑动设置在所述底座上并定位;所述夹持架二与所述夹持架一可拆卸连接,所述夹持架一和所述夹持架二的相对侧上设有一对用于夹住旋塞阀对应端的夹槽。Further, each group of the clamping assemblies includes a clamping frame 1 and a clamping frame 2, the clamping frame 1 is slidably arranged on the base and positioned; the clamping frame 2 and the clamping frame 1 Removable connection, a pair of clamping grooves for clamping the corresponding ends of the plug valve are provided on the opposite sides of the first clamping frame and the second clamping frame.
采用上述进一步方案的有益效果是外力作用下,首先滑动夹持架一至设定位置至旋塞阀的对应端伸入夹槽内,并定位;然后将夹持架二与夹持架一固定在一起,以便将旋塞阀的对应端固定住,操作简便,省时省力。The beneficial effect of adopting the above-mentioned further scheme is that under the action of external force, firstly slide the first clamping frame to the set position until the corresponding end of the plug valve extends into the clamping groove and locates; then the second clamping frame and the first clamping frame are fixed together , in order to fix the corresponding end of the plug valve, which is easy to operate and saves time and effort.
进一步,所述夹持架一和所述夹持架二的上下两端分别对应的设有一对锁紧螺孔,每对所述锁紧螺孔内均螺纹连接有螺钉,拧紧或拧松所述螺钉使得所述夹持架一和所述夹持架二相互靠近或相互远离以夹紧或松开旋塞阀。Further, the upper and lower ends of the clamping frame 1 and the clamping frame 2 are respectively provided with a pair of locking screw holes, and each pair of the locking screw holes is threadedly connected with a screw, which can be tightened or loosened. The screw makes the clamping frame 1 and the clamping frame 2 approach or move away from each other to clamp or loosen the plug valve.
采用上述进一步方案的有益效果是夹持架一和夹持架二的两端分别通过螺钉进行连接,拆装方便。The beneficial effect of adopting the above-mentioned further scheme is that the two ends of the first clamping frame and the second clamping frame are respectively connected by screws, which is convenient for disassembly and assembly.
进一步,所述底座上沿所述夹持架一滑动的方向设有导向条,所述夹持架一的底部设有与所述导向条滑动连接的滑槽。Further, a guide bar is provided on the base along the sliding direction of the first clamping frame, and the bottom of the first clamping frame is provided with a sliding groove that is slidably connected to the guide bar.
采用上述进一步方案的有益效果是通过导向条增加夹持架一在移动过程中的稳定性,同时导向条对夹持架一起到限位作用,增加夹持架一的稳定性,确保旋塞阀加工的质量。The beneficial effect of adopting the above-mentioned further scheme is to increase the stability of the clamping frame 1 during the moving process through the guide strip, and at the same time, the guiding strip acts as a limiter on the clamping frame to increase the stability of the clamping frame 1 and ensure the processing of the plug valve. the quality of.
进一步,所述夹持架一的底部设有至少一个定位孔,所述定位孔内设有定位螺栓;所述底座上沿所述夹持架一滑动的方向设有多个定位螺孔,移动所述夹持架一使得任意一所述定位螺孔与所述定位孔连通,拧紧所述定位螺栓使得所述定位螺栓的一端伸入对应的所述定位螺孔内并与其螺纹连接。Further, at least one positioning hole is provided at the bottom of the clamping frame 1, and positioning bolts are arranged in the positioning hole; Once the clamping frame makes any one of the positioning screw holes communicate with the positioning holes, the positioning bolts are tightened so that one end of the positioning bolts extends into the corresponding positioning screw holes and is threadedly connected with the positioning screw holes.
采用上述进一步方案的有益效果是夹持架一通过定位螺栓与底座可拆卸连接,方便拆装。The beneficial effect of adopting the above-mentioned further scheme is that the first clamping frame is detachably connected with the base through positioning bolts, which is convenient for disassembly and assembly.
进一步,还包括配重块,所述配重块可拆卸的安装在所述底座靠近所述夹持架二的一侧上。Further, a counterweight block is also included, and the counterweight block is detachably mounted on one side of the base close to the second clamping frame.
采用上述进一步方案的有益效果是由于夹持架一的重量大于夹持架二,通过配重块来增加整个工装的平衡性和稳定性,提高产品加工的质量。The beneficial effect of adopting the above-mentioned further scheme is that since the weight of the first clamping frame is greater than that of the second clamping frame, the balance and stability of the entire tooling can be increased by the counterweight block, and the quality of product processing can be improved.
进一步,所述底座呈圆板状,所述底座上间隔设有多个固定螺孔,所述固定螺孔内螺纹连接有用于可拆卸连接至机床上的固定螺栓。Further, the base is in the shape of a circular plate, and a plurality of fixing screw holes are arranged on the base at intervals, and the fixing screw holes are threadedly connected with fixing bolts for detachable connection to the machine tool.
采用上述进一步方案的有益效果是结构简单,拆装方便。The beneficial effects of adopting the above-mentioned further scheme are simple structure and convenient disassembly and assembly.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型的侧视图。Figure 3 is a side view of the utility model.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、底座,2、旋塞阀,3、夹持架一,4、夹持架二,5、螺钉,6、导向条,7、配重块。1. Base, 2. Plug valve, 3. Clamping frame 1, 4. Clamping frame 2, 5. Screw, 6. Guide strip, 7. Counterweight.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
如图1至图3所示,本实用新型提供一种旋塞阀内腔粗加工工装,包括底座1和两组夹持组件,底座1可拆卸安装于机床上;底座1优先采用圆板状的底座,例如法兰盘,也可以采用其他形状,底座1上间隔设有多个固定螺孔,固定螺孔内螺纹连接有用于可拆卸连接至机床上的固定螺栓;机床的主轴上设有多个与固定螺孔一一对应的螺杆,通过多个固定螺栓将底座1与机床主轴固定在一起,结构简单,方便拆装。两组夹持组件分别滑动的设置在底座1上并定位,两组夹持组件相对设置,其分别用于夹住旋塞阀2的两端。加工过程中,首先将待加工的旋塞阀2放置在底座1上,并位于两组夹持组件之间;然后,同时移动两组夹持组件使其相互靠近至分别夹住旋塞阀2的两端,将旋塞阀2固定住,以便后续旋塞阀2的加工,整个底座1通过螺栓安装在机床上。本实用新型结构简单,确保旋塞阀2加工的稳定性,从而提高旋塞阀2加工的质量,提高生产效率;另外,两组夹持组件分别与底座1滑动连接,方便调节二者之间的间距,以便适用于不同规格旋塞阀2的固定,适用性较强。As shown in Figures 1 to 3, the present utility model provides a rough machining tool for the inner cavity of a plug valve, which includes a base 1 and two sets of clamping components. The base 1 can be detachably installed on the machine tool; the base 1 is preferably a circular plate The base, such as a flange, can also adopt other shapes. The base 1 is provided with a plurality of fixing screw holes at intervals, and the fixing screw holes are threadedly connected with fixing bolts for detachable connection to the machine tool; The base 1 and the main shaft of the machine tool are fixed together by a plurality of fixing bolts, and the structure is simple and convenient for disassembly and assembly. The two sets of clamping assemblies are respectively slidably arranged on the base 1 and positioned, and the two sets of clamping assemblies are arranged opposite to each other, and are used to clamp both ends of the plug valve 2 respectively. During the processing, first place the plug valve 2 to be processed on the base 1 and between the two sets of clamping components; end, the plug valve 2 is fixed for subsequent processing of the plug valve 2, and the entire base 1 is installed on the machine tool through bolts. The utility model has a simple structure and ensures the stability of the processing of the plug valve 2, thereby improving the processing quality of the plug valve 2 and improving the production efficiency; in addition, two sets of clamping components are respectively connected with the base 1 in a sliding manner, so that the distance between the two can be adjusted conveniently. , so as to be suitable for the fixing of plug valves 2 of different specifications, and the applicability is strong.
本实用新型中,每组夹持组件均包括夹持架一3和夹持架二4,夹持架一3滑动设置在底座1上并定位;夹持架一3的结构为倒T形的支架,包括竖直部和水平部,竖直部的下端与水平部连接,竖直部和水平部一体成型;水平部上设有至少一个定位孔,定位孔内设有定位螺栓;底座1上沿夹持架一3滑动的方向设有多个定位螺孔,移动夹持架一3使得任意一定位螺孔与定位孔连通,拧紧定位螺栓使得定位螺栓的一端伸入对应的定位螺孔内并与其螺纹连接,以将夹持架一3和底座1固定在一起,方便拆装。此处夹持架一3滑动设置在底座1上的优势在于:方便调节两个夹持架一3之间的间距,以便适用于不同规格旋塞阀2的固定,适用性较强。In the present invention, each group of clamping components includes a clamping frame 1 3 and a clamping frame 2 4 , and the clamping frame 1 3 is slidably arranged on the base 1 and positioned; the clamping frame 1 has an inverted T-shaped structure. The bracket includes a vertical part and a horizontal part, the lower end of the vertical part is connected with the horizontal part, and the vertical part and the horizontal part are integrally formed; at least one positioning hole is arranged on the horizontal part, and a positioning bolt is arranged in the positioning hole; There are a plurality of positioning screw holes along the sliding direction of the clamping frame 1 3. Move the clamping frame 1 to make any positioning screw hole communicate with the positioning hole, and tighten the positioning bolt so that one end of the positioning bolt extends into the corresponding positioning screw hole. And it is threadedly connected to it, so as to fix the clamping frame 1 3 and the base 1 together, which is convenient for disassembly and assembly. The advantage of the clamping frame 1 3 being slidably arranged on the base 1 is that it is convenient to adjust the distance between the two clamping frames 1 3 so as to be suitable for fixing the plug valves 2 of different specifications, and has strong applicability.
另外,夹持架二4与夹持架一3可拆卸连接,夹持架一3和夹持架二4的相对侧上设有一对用于夹住旋塞阀2对应端的夹槽。夹持架一3和夹持架二4可拆卸连接的具体方式为:夹持架一3和夹持架二4的上下两端分别对应的设有一对锁紧螺孔,每对锁紧螺孔内均螺纹连接有螺钉5,拧紧或拧松螺钉5使得夹持架一3和夹持架二4相互靠近或相互远离以夹紧或松开旋塞阀2,结构简单,拆装方便,省时省力。旋塞阀2加工的过程如下:外力例如人工作用下,首先滑动夹持架一3至设定位置至旋塞阀2的对应端伸入夹槽内,并通过定位螺栓定位;然后将夹持架二4与夹持架一3固定在一起,以便将旋塞阀2的对应端固定住,操作简便,省时省力。In addition, the second clamping frame 4 is detachably connected to the first clamping frame 3 , and a pair of clamping grooves for clamping the corresponding ends of the plug valve 2 are provided on the opposite sides of the first clamping frame 3 and the second clamping frame 4 . The specific way for the detachable connection between the first clamping frame 3 and the clamping frame 2 4 is as follows: the upper and lower ends of the clamping frame 1 3 and the clamping frame 2 4 are respectively provided with a pair of locking screw holes, and each pair of locking screw holes is provided. The holes are all threadedly connected with screws 5. Tightening or loosening the screws 5 makes the clamping frame 1 3 and the clamping frame 2 4 close to each other or away from each other to clamp or loosen the plug valve 2. The structure is simple, the disassembly and assembly are convenient, and the Save time and effort. The processing process of the plug valve 2 is as follows: under external force such as artificial action, first slide the clamping frame 1 3 to the set position until the corresponding end of the plug valve 2 protrudes into the clamping groove, and is positioned by the positioning bolt; then the clamping frame 2 4 is fixed with the clamping frame 1 3, so as to fix the corresponding end of the plug valve 2, which is easy to operate and saves time and effort.
优选地,本实用新型中,底座1上沿夹持架一3滑动的方向设有导向条6,导向条6与底座1一体成型;夹持架一3的底部设有与导向条6滑动连接的滑槽,滑槽由夹持架一3底部的对应位置内凹形成。旋塞阀2固定过程中,夹持架一3沿着导向条6滑动,通过导向条6增加夹持架一3在移动过程中的稳定性,同时导向条6对夹持架一3起到限位作用,增加夹持架一3的稳定性,确保旋塞阀2加工的质量。Preferably, in the present invention, a guide bar 6 is provided on the base 1 along the sliding direction of the clamping frame 1 3, and the guiding bar 6 is integrally formed with the base 1; the bottom of the clamping frame 1 is provided with a sliding connection with the guide bar 6 The chute is formed by the corresponding position at the bottom of the clamping frame 1 3 concavely. During the fixing process of the plug valve 2, the clamping frame 1 3 slides along the guide bar 6, and the guide bar 6 increases the stability of the clamping frame 1 3 during the moving process. At the same time, the guide bar 6 limits the clamping frame 1 3 It can increase the stability of the clamping frame 1 3 and ensure the processing quality of the plug valve 2.
本实用新型中,还包括配重块7,配重块7可拆卸的安装在底座1靠近夹持架二4的一侧上,此处配重块7通过螺栓固定在底座1上,底座1和配重块7上分别设有与螺栓配合的螺孔。当夹持架一3的重量大于夹持架二4时,通过配重块7来增加整个工装的平衡性和稳定性,提高产品加工的质量。In the present invention, the counterweight block 7 is also included. The counterweight block 7 is detachably installed on the side of the base 1 close to the clamping frame 2 4. Here, the counterweight block 7 is fixed on the base 1 by bolts, and the base 1 The counterweight block 7 is respectively provided with screw holes matched with the bolts. When the weight of the first clamping frame 3 is greater than that of the second clamping frame 4, the balance and stability of the entire tooling can be increased by the counterweight 7, and the quality of product processing can be improved.
需要说明的是,当夹持架一3和夹持架二4的重量相当时,此时就不需要配重块7;当夹持架一3的重量大于夹持架二4的重量时,此时需要配重块7,而且配重块7的数量和重量根据实际需求进行合理选择,从而增加整个加工工装的平衡性和稳定性。It should be noted that when the weights of the first clamping frame 3 and the clamping frame 2 4 are equivalent, the counterweight 7 is not required at this time; when the weight of the clamping frame 1 3 is greater than the weight of the clamping frame 2 4, At this time, a counterweight 7 is required, and the number and weight of the counterweight 7 are reasonably selected according to actual needs, thereby increasing the balance and stability of the entire processing tool.
本实用新型的工作原理:The working principle of the present utility model:
首先,将待加工的旋塞阀2放置在底座1的中心处;然后,同时移动两个夹持架一3使其相互靠近至分别夹住旋塞阀2的两端;最后,将两个夹持架二4分别与两个夹持架一3固定在一起,以将旋塞阀2固定住,以便后续旋塞阀2的加工。First, place the plug valve 2 to be processed at the center of the base 1; then, move the two clamping frames 1 3 to make them close to each other to clamp the two ends of the plug valve 2 respectively; The second frame 4 is respectively fixed with the two clamping frames 1 3 to fix the plug valve 2 for subsequent processing of the plug valve 2 .
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
Claims (7)
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| CN201920528644.6U CN209774054U (en) | 2019-04-18 | 2019-04-18 | A rough machining tool for the inner cavity of a plug valve |
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| CN (1) | CN209774054U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689796A (en) * | 2023-06-20 | 2023-09-05 | 中冶重工(唐山)有限公司 | Processing method of plug valve body |
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2019
- 2019-04-18 CN CN201920528644.6U patent/CN209774054U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689796A (en) * | 2023-06-20 | 2023-09-05 | 中冶重工(唐山)有限公司 | Processing method of plug valve body |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A kind of rough machining tooling for plug valve inner cavity Effective date of registration: 20220927 Granted publication date: 20191213 Pledgee: Bank of China Limited Jingzhou Branch Pledgor: Hubei Sailiente Petroleum Technology Co.,Ltd. Registration number: Y2022420000332 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20191213 Pledgee: Bank of China Limited Jingzhou Branch Pledgor: Hubei Sailiente Petroleum Technology Co.,Ltd. Registration number: Y2022420000332 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |