CN209773582U - A cutting device capable of adjusting the cutting distance of plates - Google Patents
A cutting device capable of adjusting the cutting distance of plates Download PDFInfo
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- CN209773582U CN209773582U CN201920416159.XU CN201920416159U CN209773582U CN 209773582 U CN209773582 U CN 209773582U CN 201920416159 U CN201920416159 U CN 201920416159U CN 209773582 U CN209773582 U CN 209773582U
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Abstract
Description
技术领域technical field
本实用新型涉及切割装置技术领域,具体为一种能够调节板材切割距离的切割装置。The utility model relates to the technical field of cutting devices, in particular to a cutting device capable of adjusting the cutting distance of plates.
背景技术Background technique
板材是做成标准大小的扁平矩形建筑材料板,应用于建筑行业,用来作墙壁、天花板或地板的构件,也多指锻造、轧制或铸造而成的金属板,划分为薄板、中板、厚板、特厚板、通常做成标准大小的扁平矩形建筑材料板,板材按材质分类可分为实木板、人造板两大类,按成型分类可分为实心板、夹板、纤维板、装饰面板、防火板、刨花板等等,板材在日常生活中得到了广泛的应用,而人们将成品的板材购买回来后需要进行切割。Plates are made into flat rectangular building material plates of standard size. They are used in the construction industry as components of walls, ceilings or floors. They also refer to forged, rolled or cast metal plates, which are divided into thin plates and medium plates. , thick board, extra thick board, usually made into a flat rectangular building material board of standard size, the board can be divided into two categories: solid wood board and wood-based board according to the material classification, and can be divided into solid board, plywood, fiberboard, decorative board according to the shape classification Panels, fireproof boards, particle boards, etc., boards have been widely used in daily life, and people need to cut the finished boards after they buy them.
目前在切割板材时多采用人工手工切割,劳动强度大,需要耗费大量劳动力,并且手工切割的效率也较低,现有的切割装置在使用时,难以对切割产生的废屑进行收集处理,废屑横飞,易对地面造成污染,并且在切割过程中难以调节切割板材的距离,实用性较差的问题,为此,我们提出一种能够调节板材切割距离的切割装置。At present, manual cutting is mostly used when cutting plates, which is labor-intensive and requires a lot of labor, and the efficiency of manual cutting is also low. When the existing cutting device is in use, it is difficult to collect and process the waste generated by cutting. Chips fly horizontally, which is easy to cause pollution to the ground, and it is difficult to adjust the distance of the cutting plate during the cutting process, which is poor in practicability. Therefore, we propose a cutting device that can adjust the cutting distance of the plate.
实用新型内容Utility model content
本实用新型的目的在于提供一种能够调节板材切割距离的切割装置,以解决上述背景技术中提出的目前在切割板材时多采用人工手工切割,劳动强度大,需要耗费大量劳动力,并且手工切割的效率也较低,现有的切割装置在使用时,难以对切割产生的废屑进行收集处理,废屑横飞,易对地面造成污染,并且在切割过程中难以调节切割板材的距离,实用性较差的问题。The purpose of this utility model is to provide a cutting device capable of adjusting the cutting distance of the plate, so as to solve the problems in the above-mentioned background technology that manual cutting is often used when cutting the plate, which is labor-intensive and requires a lot of labor, and the problem of manual cutting The efficiency is also low. When the existing cutting device is in use, it is difficult to collect and process the waste chips generated by cutting. The waste chips fly horizontally, which is easy to pollute the ground, and it is difficult to adjust the distance of the cutting plate during the cutting process. Poor question.
为实现上述目的,本实用新型提供如下技术方案:一种能够调节板材切割距离的切割装置,包括回收箱和切割刀片,所述回收箱的内部安装有滤网,且回收箱的右上角固定有第一支架,所述第一支架的上端安装有轴承,且轴承的左端连接有丝杆,所述丝杆的外部设置有限位板,且丝杆的中间位置安装有滑台,所述滑台的下端固定有气泵,且气泵的下端连接有气缸,所述气缸的内部安装有活塞杆,所述丝杆的左端连接有伺服电机,且伺服电机的下端固定有第二支架,所述活塞杆的下端安装有电动机,且电动机的左端连接有转轴,所述切割刀片安装于转轴的左端,所述回收箱的上端左右两侧均固定有挡板,且回收箱的内表面固定有托杆,所述限位板的下端镶嵌有滑轨,且滑轨的下端连接有滑块。In order to achieve the above purpose, the utility model provides the following technical solutions: a cutting device capable of adjusting the cutting distance of the plate, including a recovery box and a cutting blade, a filter screen is installed inside the recovery box, and the upper right corner of the recovery box is fixed with a The first bracket, the upper end of the first bracket is equipped with a bearing, and the left end of the bearing is connected with a screw mandrel, the outside of the screw mandrel is provided with a limit plate, and the middle position of the screw mandrel is equipped with a slide table, the slide table An air pump is fixed at the lower end of the air pump, and a cylinder is connected to the lower end of the air pump, a piston rod is installed inside the cylinder, a servo motor is connected to the left end of the screw rod, and a second bracket is fixed to the lower end of the servo motor, and the piston rod A motor is installed at the lower end of the motor, and a rotating shaft is connected to the left end of the motor, the cutting blade is installed on the left end of the rotating shaft, baffle plates are fixed on the left and right sides of the upper end of the recovery box, and a support rod is fixed on the inner surface of the recovery box, The lower end of the limiting plate is inlaid with a slide rail, and the lower end of the slide rail is connected with a slide block.
优选的,所述回收箱的结构为中空结构,同时滤网的结构为镂空网状结构。Preferably, the structure of the recovery box is a hollow structure, and the structure of the filter screen is a hollow mesh structure.
优选的,所述气缸通过气泵与活塞杆之间构成伸缩结构,且活塞杆与电动机之间的连接方式为固定连接。Preferably, the air cylinder forms a telescoping structure through the air pump and the piston rod, and the connection mode between the piston rod and the motor is a fixed connection.
优选的,所述伺服电机与丝杆之间构成转动结构,且丝杆贯穿于滑台的内部,并且丝杆与滑台之间的连接方式为螺纹连接。Preferably, a rotating structure is formed between the servo motor and the screw rod, and the screw rod runs through the inside of the sliding table, and the connection between the screw rod and the sliding table is screw connection.
优选的,所述挡板的结构为弧形结构,且挡板关于回收箱的竖直中心线前后对称。Preferably, the structure of the baffle is an arc structure, and the baffle is symmetrical front and rear with respect to the vertical centerline of the recovery box.
优选的,所述滑轨与滑块之间的尺寸相吻合,且滑台通过滑轨和滑块与限位板之间构成滑动结构。Preferably, the size between the slide rail and the slider matches, and the slide table forms a sliding structure through the slide rail, the slide block and the limit plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.该能够调节板材切割距离的切割装置设置回收箱内部为中空状态,且回收箱的上端面处于敞开状态,并且在回收箱内部安装了镂空网状的滤网,因此,当板材在回收箱上方进行切割时,切割产生的废屑会直接通过滤网落入到回收箱内部,而切割下来的板材会落在滤网上,以防止废屑直接落在地面上,对地面造成污染,难以进行清理;1. The cutting device that can adjust the cutting distance of the plate sets the interior of the recycling box to be hollow, and the upper end surface of the recycling box is in an open state, and a hollow mesh filter is installed inside the recycling box, so when the plate is in the recycling box When cutting from above, the waste chips generated by cutting will fall directly into the recycling box through the filter screen, and the cut plates will fall on the filter screen to prevent the waste chips from falling directly on the ground, polluting the ground and making it difficult to carry out recycling. clean up;
2.设置丝杆与滑台之间利用螺纹作用进行连接,因此当伺服电机带动丝杆转动时,滑台即可在丝杆上左右移动,从而改变切割装置的切割距离,以满足不同距离的板材的切割要求,大大增强了整个装置的实用性,设置气泵为气缸和活塞杆提供动力,使得气缸和活塞杆之间可以进行上下伸缩,以便于带动切割装置上下运动,便于对不同厚度的板材进行切割;2. Set the connection between the screw rod and the sliding table by thread function, so when the servo motor drives the screw rod to rotate, the sliding table can move left and right on the screw rod, thereby changing the cutting distance of the cutting device to meet the needs of different distances The cutting requirements of the plate greatly enhance the practicability of the whole device. The air pump is set to provide power for the cylinder and the piston rod, so that the cylinder and the piston rod can be stretched up and down, so as to drive the cutting device to move up and down, and it is convenient for plates of different thicknesses. to cut;
3.设置回收箱的前后两侧安装了两个弧形挡板,挡板可以挡住切割过程中板材前后两端横飞的废屑,避免废屑飞出回收箱外部,进而有利于避免地面被污染,设置限位板下端的滑轨与滑台上的滑块之间的尺寸相互配套,可以相互滑动,以便于辅助滑台在丝杆上的左右运动,有利于维持滑台在运动过程中的稳定,从而提高整个装置的安全性。3. Two arc-shaped baffles are installed on the front and rear sides of the recovery box. The baffles can block the waste chips flying across the front and rear ends of the plate during the cutting process, so as to prevent the waste chips from flying out of the recycling box, which is beneficial to avoid the ground being pollution, the size of the slide rail at the lower end of the limit plate and the slider on the slide table are matched with each other, and they can slide each other, so as to assist the left and right movement of the slide table on the screw rod, which is conducive to maintaining the slide table during movement stability, thereby improving the safety of the entire device.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;Fig. 2 is a schematic diagram of a partially enlarged structure at A in Fig. 1 of the utility model;
图3为本实用新型侧截面结构示意图;Fig. 3 is a schematic diagram of the side section structure of the utility model;
图4为本实用新型图3中B处局部放大结构示意图。Fig. 4 is a schematic diagram of a partially enlarged structure at B in Fig. 3 of the present invention.
图中:1、回收箱;2、滤网;3、第一支架;4、轴承;5、丝杆;6、限位板;7、滑台;8、气泵;9、气缸;10、活塞杆;11、伺服电机;12、第二支架;13、电动机;14、转轴;15、切割刀片;16、挡板;17、托杆;18、滑轨;19、滑块。In the figure: 1. Recovery box; 2. Filter screen; 3. First bracket; 4. Bearing; 5. Screw rod; 6. Limiting plate; 7. Sliding table; 8. Air pump; Rod; 11, servo motor; 12, second bracket; 13, motor; 14, rotating shaft; 15, cutting blade; 16, baffle plate; 17, supporting rod; 18, slide rail;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种能够调节板材切割距离的切割装置,包括回收箱1、滤网2、第一支架3、轴承4、丝杆5、限位板6、滑台7、气泵8、气缸9、活塞杆10、伺服电机11、第二支架12、电动机13、转轴14、切割刀片15、挡板16、托杆17、滑轨18和滑块19,回收箱1的内部安装有滤网2,且回收箱1的右上角固定有第一支架3,回收箱1的结构为中空结构,同时滤网2的结构为镂空网状结构,设置回收箱1内部为中空状态,且回收箱1的上端面处于敞开状态,并且在回收箱1内部安装了镂空网状的滤网2,因此,当板材在回收箱1上方进行切割时,切割产生的废屑会直接通过滤网2落入到回收箱1内部,而切割下来的板材会落在滤网2上,以防止废屑直接落在地面上,对地面造成污染,难以进行清理;Please refer to Figures 1-4, the utility model provides a technical solution: a cutting device capable of adjusting the cutting distance of the plate, including a recovery box 1, a filter screen 2, a first bracket 3, a bearing 4, a screw rod 5, a limit Plate 6, slide table 7, air pump 8, cylinder 9, piston rod 10, servo motor 11, second bracket 12, motor 13, rotating shaft 14, cutting blade 15, baffle plate 16, support rod 17, slide rail 18 and slider 19. A filter screen 2 is installed inside the recovery box 1, and the first bracket 3 is fixed on the upper right corner of the recovery box 1. The structure of the recovery box 1 is a hollow structure, and the structure of the filter screen 2 is a hollow mesh structure. The interior of the box 1 is hollow, and the upper end surface of the recovery box 1 is in an open state, and a hollow mesh filter screen 2 is installed inside the recovery box 1. Therefore, when the plate is cut above the recovery box 1, the cutting generated The waste will fall directly into the recycling box 1 through the filter screen 2, and the cut board will fall on the filter screen 2, so as to prevent the waste debris from falling directly on the ground, causing pollution to the ground and making it difficult to clean;
第一支架3的上端安装有轴承4,且轴承4的左端连接有丝杆5,丝杆5的外部设置有限位板6,且丝杆5的中间位置安装有滑台7,滑台7的下端固定有气泵8,且气泵8的下端连接有气缸9,气缸9的内部安装有活塞杆10,丝杆5的左端连接有伺服电机11,且伺服电机11的下端固定有第二支架12,伺服电机11与丝杆5之间构成转动结构,且丝杆5贯穿于滑台7的内部,并且丝杆5与滑台7之间的连接方式为螺纹连接,设置丝杆5与滑台7之间利用螺纹作用进行连接,因此当伺服电机11带动丝杆5转动时,滑台7即可在丝杆5上左右移动,从而改变切割装置的切割距离,以满足不同距离的板材的切割要求,大大增强了整个装置的实用性;The upper end of the first support 3 is equipped with a bearing 4, and the left end of the bearing 4 is connected with a screw mandrel 5, the outside of the screw mandrel 5 is provided with a limit plate 6, and the middle position of the screw mandrel 5 is equipped with a slide table 7, and the slide table 7 The lower end is fixed with an air pump 8, and the lower end of the air pump 8 is connected with a cylinder 9, the inside of the cylinder 9 is equipped with a piston rod 10, the left end of the screw mandrel 5 is connected with a servo motor 11, and the lower end of the servo motor 11 is fixed with a second support 12, A rotating structure is formed between the servo motor 11 and the screw mandrel 5, and the screw mandrel 5 runs through the inside of the slide table 7, and the connection mode between the screw mandrel 5 and the slide table 7 is screw connection, and the screw mandrel 5 and the slide table 7 are set They are connected by thread function, so when the servo motor 11 drives the screw rod 5 to rotate, the slide table 7 can move left and right on the screw rod 5, thereby changing the cutting distance of the cutting device to meet the cutting requirements of plates with different distances , which greatly enhances the practicability of the whole device;
活塞杆10的下端安装有电动机13,且电动机13的左端连接有转轴14,气缸9通过气泵8与活塞杆10之间构成伸缩结构,且活塞杆10与电动机13之间的连接方式为固定连接,设置气泵8为气缸9和活塞杆10提供动力,使得气缸9和活塞杆10之间可以进行上下伸缩,以便于带动切割装置上下运动,便于对不同厚度的板材进行切割,切割刀片15安装于转轴14的左端,回收箱1的上端左右两侧均固定有挡板16,且回收箱1的内表面固定有托杆17,挡板16的结构为弧形结构,且挡板16关于回收箱1的竖直中心线前后对称,设置回收箱1的前后两侧安装了两个弧形挡板16,挡板16可以挡住切割过程中板材前后两端横飞的废屑,避免废屑飞出回收箱1外部,进而有利于避免地面被污染,限位板6的下端镶嵌有滑轨18,且滑轨18的下端连接有滑块19,滑轨18与滑块19之间的尺寸相吻合,且滑台7通过滑轨18和滑块19与限位板6之间构成滑动结构,设置限位板6下端的滑轨18与滑台7上的滑块19之间的尺寸相互配套,可以相互滑动,以便于辅助滑台7在丝杆5上的左右运动,有利于维持滑台7在运动过程中的稳定,从而提高整个装置的安全性。The lower end of the piston rod 10 is equipped with a motor 13, and the left end of the motor 13 is connected with a rotating shaft 14. The cylinder 9 forms a telescopic structure through the air pump 8 and the piston rod 10, and the connection mode between the piston rod 10 and the motor 13 is a fixed connection. The air pump 8 is set to provide power for the cylinder 9 and the piston rod 10, so that the cylinder 9 and the piston rod 10 can be stretched up and down, so as to drive the cutting device to move up and down, so as to facilitate the cutting of plates of different thicknesses. The cutting blade 15 is installed on The left end of rotating shaft 14, the left and right sides of the upper end of recovery box 1 are all fixed with baffle plate 16, and the inner surface of recovery box 1 is fixed with support bar 17, and the structure of baffle plate 16 is arc structure, and baffle plate 16 is about recovery box The vertical center line of 1 is symmetrical front and back, and two arc-shaped baffles 16 are installed on the front and rear sides of the recovery box 1. The baffles 16 can block the waste chips flying across the front and rear ends of the plate during the cutting process, so as to prevent the waste chips from flying out The outside of the recovery box 1 is beneficial to avoid the ground from being polluted. The lower end of the limit plate 6 is inlaid with a slide rail 18, and the lower end of the slide rail 18 is connected with a slide block 19. The dimensions between the slide rail 18 and the slide block 19 match , and the slide table 7 forms a sliding structure through the slide rail 18 and the slide block 19 and the limit plate 6, and the size between the slide rail 18 at the lower end of the limit plate 6 and the slide block 19 on the slide table 7 is matched with each other, They can slide each other so as to assist the left and right movement of the sliding table 7 on the screw rod 5, which is beneficial to maintaining the stability of the sliding table 7 during the movement, thereby improving the safety of the entire device.
工作原理:对于这类的能够调节板材切割距离的切割装置,首先将需要切割的板材放置在回收箱1上的托杆17上,然后确定好需要切割的板材距离,再启动第一支架3上的伺服电机11,第一支架3对伺服电机11进行支撑,伺服电机11工作正转,带动丝杆5在轴承4内部顺时针转动,第二支架12对轴承4进行支撑,丝杆5与滑台7之间发生螺纹作用,使得滑台7在丝杆5上向右移动,此时滑块19随着滑台7的运动在滑轨18内部相对限位板6向右滑动,限位板6罩在丝杆5的上端,辅助滑台7的运动,反之同理可得,伺服电机11工作反转,滑台7在丝杆5上向左移动,直至切割刀片15到达指定的切割位置,启动气泵8和电动机13,电动机13工作带动转轴14转动,转轴14带动切割刀片15转动,气泵8工作向气缸9内部输送气体,气缸9内部气体增多,压强增大,压力作用在活塞杆10上,推动活塞杆10向下运动,活塞杆10带动切割刀片15向下运动,直至切割刀片15接触板材,对板材进行切割,切割过程中产生的废屑被挡板16阻挡,透过滤网2落入回收箱1内部,同时切割下来的板材会掉落在滤网2上,,就这样完成整个能够调节板材切割距离的切割装置的使用过程。Working principle: For this kind of cutting device that can adjust the cutting distance of the board, first place the board to be cut on the support rod 17 on the recovery box 1, then determine the distance of the board to be cut, and then start the first bracket 3 Servomotor 11, the first support 3 supports the servomotor 11, the servomotor 11 works forward rotation, drives the screw rod 5 to rotate clockwise inside the bearing 4, the second bracket 12 supports the bearing 4, the screw rod 5 and the slide Thread action occurs between the tables 7, so that the slide table 7 moves to the right on the screw rod 5. At this time, the slider 19 slides to the right relative to the limit plate 6 inside the slide rail 18 with the movement of the slide table 7, and the limit plate 6 is covered on the upper end of the screw rod 5 to assist the movement of the sliding table 7, and vice versa, the servo motor 11 works in reverse, and the sliding table 7 moves to the left on the screw rod 5 until the cutting blade 15 reaches the designated cutting position , start the air pump 8 and the motor 13, the motor 13 works to drive the rotating shaft 14 to rotate, the rotating shaft 14 drives the cutting blade 15 to rotate, the air pump 8 works to deliver gas to the inside of the cylinder 9, the gas inside the cylinder 9 increases, the pressure increases, and the pressure acts on the piston rod 10 Up, push the piston rod 10 to move downward, and the piston rod 10 drives the cutting blade 15 to move downward until the cutting blade 15 touches the plate to cut the plate. Fall into the inside of the recovery box 1, and the cut plates will fall on the filter screen 2 at the same time, so that the whole use process of the cutting device capable of adjusting the cutting distance of the plates is completed.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110893654A (en) * | 2019-12-17 | 2020-03-20 | 捷讯精密橡胶(苏州)有限公司 | Self-cleaning trimming device for silica gel keys |
| CN111531466A (en) * | 2020-05-14 | 2020-08-14 | 那曲市草原站 | A bidirectional cutting and slicing device |
| CN112247753A (en) * | 2020-09-28 | 2021-01-22 | 富甲电子(昆山)有限公司 | Die with fixed-point internal deslagging clean production function and use method thereof |
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2019
- 2019-03-28 CN CN201920416159.XU patent/CN209773582U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110893654A (en) * | 2019-12-17 | 2020-03-20 | 捷讯精密橡胶(苏州)有限公司 | Self-cleaning trimming device for silica gel keys |
| CN111531466A (en) * | 2020-05-14 | 2020-08-14 | 那曲市草原站 | A bidirectional cutting and slicing device |
| CN112247753A (en) * | 2020-09-28 | 2021-01-22 | 富甲电子(昆山)有限公司 | Die with fixed-point internal deslagging clean production function and use method thereof |
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