CN209763975U - Measure measuring device of ultrasonic wave test block hole degree of depth - Google Patents
Measure measuring device of ultrasonic wave test block hole degree of depth Download PDFInfo
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- CN209763975U CN209763975U CN201920401154.XU CN201920401154U CN209763975U CN 209763975 U CN209763975 U CN 209763975U CN 201920401154 U CN201920401154 U CN 201920401154U CN 209763975 U CN209763975 U CN 209763975U
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Abstract
本实用新型公开了一种测量超声波试块孔深度的测量装置,涉及超声波试块技术领域,包括第一板和第二板,所述第一板的下侧与吸盘的上侧位置之间设有液压杆,所述第一板的后侧设有水平仪,所述第一板的表面开设有螺孔,所述第一板的内侧设有螺杆,所述螺杆与螺孔螺纹连接,所述螺杆的上端设有手轮,所述螺杆的下端设有尖头。本实用新型设计新颖,结构简单,使用方便,当水平仪检测到第一板未处于水平时,调节四个液压杆将上侧的第一板调节到水平位置,吸盘增强了该装置的稳定性,第一次读数与第二次读数的差值就是螺杆下降的距离,也是超声波试块孔的深度,此装置使得测量过程简单便捷,更加快速的读数,也减小了误差。
The utility model discloses a measuring device for measuring the hole depth of an ultrasonic test block, relates to the technical field of ultrasonic test blocks, and comprises a first plate and a second plate. There is a hydraulic rod, the rear side of the first plate is provided with a level, the surface of the first plate is provided with a screw hole, the inner side of the first plate is provided with a screw rod, and the screw rod is threadedly connected with the screw hole, and the The upper end of the screw rod is provided with a hand wheel, and the lower end of the screw rod is provided with a pointed head. The utility model is novel in design, simple in structure, and easy to use. When the level gauge detects that the first plate is not at a level, adjust the four hydraulic rods to adjust the first plate on the upper side to a horizontal position, and the suction cup enhances the stability of the device. The difference between the first reading and the second reading is the descending distance of the screw, which is also the depth of the hole of the ultrasonic test block. This device makes the measurement process simple and convenient, and the reading is faster and the error is also reduced.
Description
技术领域technical field
本实用新型涉及超声波试块技术领域,具体是一种测量超声波试块孔深度的测量装置。The utility model relates to the technical field of ultrasonic test blocks, in particular to a measuring device for measuring the hole depth of ultrasonic test blocks.
背景技术Background technique
超声波试块有标准试块(如CSK-IA)、对比试块(如CSK-IIA、CSK-IIIA、RB-2等),以及模拟试块(如焊接模拟缺陷试块),在做超声检测前要对仪器进行校准,比如校准声速、零偏、K值等采用CSK-IA试块,就是为了让仪器获得与被检材料相同的声速、以及相关参数,对比试块目的是,在检测过程中发现缺陷后,缺陷反射波会有一定高度,一般来讲缺陷反射波越高,缺陷越大,测量一定高度的缺陷波具体是多大的缺陷需要引用对比试块,对比试块一般有横孔,用缺陷波的波幅与横孔的波幅对比,如果缺陷波高比横孔的波高高,那波说明缺陷比横孔严重,模拟试块主要是检验探头仪器系统以及检测工艺是否能检出该缺陷,如果能检出说探头仪器系统以及检测工艺是有效的,否则无效。Ultrasonic test blocks include standard test blocks (such as CSK-IA), comparative test blocks (such as CSK-IIA, CSK-IIIA, RB-2, etc.), and simulated test blocks (such as welding simulated defect test blocks). Before calibration, the instrument should be calibrated, such as calibrating sound velocity, zero offset, K value, etc., using CSK-IA test block, so that the instrument can obtain the same sound velocity and related parameters as the tested material. The purpose of comparing the test block is to After a defect is found, the defect reflection wave will have a certain height. Generally speaking, the higher the defect reflection wave is, the larger the defect is. To measure the specific size of the defect wave at a certain height, a comparison test block is required. The comparison test block generally has a horizontal hole , compare the amplitude of the defect wave with the amplitude of the horizontal hole. If the wave height of the defect is higher than that of the horizontal hole, the wave indicates that the defect is more serious than the horizontal hole. The simulated test block is mainly to check whether the probe instrument system and the detection process can detect the defect. If it can be detected, the probe instrument system and detection process are effective, otherwise it is invalid.
在测量超声波试块孔的时候需要使用测量装置对超声波试块孔进行精准测量,现有的测量装置大多仅仅是一根尺子进行测量,操作人员在测量和读数的时候都会产生误差,从而使得测量的最终的读数造成较大的偏差,同时,在测量之后需要操作人员读数,若在光线较暗的地方则无法准确的进行读数。When measuring the hole of the ultrasonic test block, it is necessary to use a measuring device to accurately measure the hole of the ultrasonic test block. Most of the existing measuring devices are only a ruler for measurement, and the operator will produce errors when measuring and reading, which makes the measurement The final reading will cause a large deviation. At the same time, the operator needs to read after the measurement, and the reading cannot be accurately performed in a dark place.
实用新型内容Utility model content
本实用新型的目的在于提供一种测量超声波试块孔深度的测量装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a measuring device for measuring the hole depth of an ultrasonic test block, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种测量超声波试块孔深度的测量装置,包括第一板和第二板,所述第一板的下侧设有四个吸盘,所述第一板的下侧与吸盘的上侧位置之间设有液压杆,所述第一板的后侧设有水平仪,所述第一板的表面开设有螺孔,所述第一板的内侧设有螺杆,所述螺杆与螺孔螺纹连接,所述螺杆的上端设有手轮,所述螺杆的下端设有尖头。In order to achieve the above object, the utility model provides the following technical solutions: a measuring device for measuring the hole depth of an ultrasonic test block, comprising a first plate and a second plate, four suction cups are arranged on the underside of the first plate, the A hydraulic rod is provided between the lower side of the first plate and the upper position of the suction cup, a level is provided on the rear side of the first plate, a screw hole is provided on the surface of the first plate, and the inner side of the first plate A screw rod is provided, and the screw rod is threadedly connected with the screw hole. The upper end of the screw rod is provided with a hand wheel, and the lower end of the screw rod is provided with a pointed head.
作为本实用新型再进一步的方案:所述螺杆的上端水平安装有外管,所述外管的内侧滑动安装有内管。As a further solution of the present invention: an outer tube is installed horizontally on the upper end of the screw rod, and an inner tube is slidably installed on the inner side of the outer tube.
作为本实用新型再进一步的方案:所述第二板的右端设有两个固定块,所述固定块的内侧竖直滑动安装有滑杆,所述滑杆的左侧设有刻度尺。As a further solution of the present invention: the right end of the second plate is provided with two fixed blocks, the inner side of the fixed blocks is vertically slidably mounted with a slide bar, and the left side of the slide bar is provided with a scale.
作为本实用新型再进一步的方案:所述固定块的表面水平设有第一定位孔,所述滑杆的表面水平设有第二定位孔,所述第一定位孔和第二定位孔的内侧滑动安装有定位柱。As a further solution of the utility model: the surface of the fixed block is horizontally provided with a first positioning hole, the surface of the slide bar is horizontally provided with a second positioning hole, and the inside of the first positioning hole and the second positioning hole Sliding mounted with positioning posts.
作为本实用新型再进一步的方案:所述第二板的下端竖直设有四个竖直块,所述第一板的上侧开设有四个凹槽,所述竖直块与凹槽的横截面积相等。As a further solution of the utility model: the lower end of the second plate is vertically provided with four vertical blocks, and the upper side of the first plate is provided with four grooves, and the vertical blocks and the grooves equal cross-sectional area.
作为本实用新型再进一步的方案:所述第二板的内侧滑动安装有工具箱,所述工具箱的后侧安装有拉手。As a further solution of the utility model: a tool box is slidably installed on the inner side of the second plate, and a handle is installed on the rear side of the tool box.
作为本实用新型再进一步的方案:所述第一定位孔、第二定位孔、定位柱的横截面均为圆形,所述第一定位孔、第二定位孔、定位柱的横截面积相等。As a further solution of the utility model: the cross-sections of the first positioning hole, the second positioning hole, and the positioning column are all circular, and the cross-sectional areas of the first positioning hole, the second positioning hole, and the positioning column are equal .
与现有技术相比,本实用新型的有益效果是:本实用新型设计新颖,结构简单,使用方便,使用水平仪检测当前的平面是否水平,避免倾斜状态下,导致测量装置在进行测量的时候出现较大的误差,从而使得该装置的测量结果更加标准,减小误差,当水平仪检测到第一板未处于水平时,调节四个液压杆将上侧的第一板调节到水平位置,吸盘增强了该装置的稳定性,防止该测量装置在支撑面上滑动;第一次读数与第二次读数的差值就是螺杆下降的距离,也是超声波试块孔的深度,此装置使得测量过程简单便捷,更加快速的读数,也减小了误差;将竖直块对准凹槽并插入在凹槽的内部后即可将第二板与第一板进行相对固定,拉动拉手即可将工具箱从第二板内拉出,在工具箱的内侧储存有手电筒和放大镜,当光线不好的时候可以使用手电筒进行照明,利用放大镜将刻度尺进行放大,使得读数更加精准。Compared with the prior art, the beneficial effects of the utility model are: the utility model is novel in design, simple in structure, easy to use, uses a level gauge to detect whether the current plane is horizontal, and avoids the inclination state, causing the measuring device to appear when measuring. Larger error, so that the measurement results of the device are more standard and reduce the error. When the level detects that the first plate is not at the level, adjust the four hydraulic levers to adjust the first plate on the upper side to the horizontal position, and the suction cup is strengthened This ensures the stability of the device and prevents the measuring device from sliding on the support surface; the difference between the first reading and the second reading is the distance the screw descends and the depth of the hole in the ultrasonic test block. This device makes the measurement process simple and convenient , faster reading, and reduced error; Align the vertical block with the groove and insert it inside the groove to fix the second plate and the first plate relatively, and pull the handle to remove the toolbox from the The second board is pulled out, and a flashlight and a magnifying glass are stored on the inner side of the tool box. When the light is not good, the flashlight can be used for lighting, and the magnifying glass can be used to enlarge the scale to make the reading more accurate.
附图说明Description of drawings
图1为一种测量超声波试块孔深度的测量装置的结构示意图;Fig. 1 is a kind of structural representation of the measuring device of measuring ultrasonic test block hole depth;
图2为一种测量超声波试块孔深度的测量装置中工具箱的结构示意图;Fig. 2 is a kind of structural representation of toolbox in the measuring device of measuring ultrasonic test block hole depth;
图3为一种测量超声波试块孔深度的测量装置中尖头的结构示意图;Fig. 3 is a kind of structural schematic diagram of pointed head in the measuring device of measuring ultrasonic test block hole depth;
图4为一种测量超声波试块孔深度的测量装置中定位柱的结构示意图。Fig. 4 is a structural schematic diagram of a positioning column in a measuring device for measuring the depth of a hole in an ultrasonic test block.
图中:1、第一板;2、第二板;3、吸盘;4、液压杆;5、水平仪;6、螺杆;7、螺孔;8、手轮;9、尖头;10、外管;11、内管;12、滑杆;13、刻度尺;14、固定块;15、第一定位孔;16、第二定位孔;17、定位柱;18、竖直块;19、凹槽;20、工具箱;21、拉手。In the figure: 1. The first board; 2. The second board; 3. Suction cup; 4. Hydraulic rod; 5. Spirit level; 6. Screw rod; 7. Screw hole; 8. Hand wheel; Tube; 11, inner tube; 12, slide bar; 13, scale; 14, fixed block; 15, first positioning hole; 16, second positioning hole; 17, positioning column; 18, vertical block; 19, concave Groove; 20, tool box; 21, handle.
具体实施方式Detailed ways
请参阅图1~4,本实用新型实施例中,一种测量超声波试块孔深度的测量装置,包括第一板1和第二板2,第一板1的下侧设有四个吸盘3,第一板1的下侧与吸盘3的上侧位置之间设有液压杆4(型号为Y-HG1),第一板1的后侧设有水平仪5,第一板1的表面开设有螺孔7,第一板1的内侧设有螺杆6,螺杆6与螺孔7螺纹连接,螺杆6的上端设有手轮8,螺杆6的下端设有尖头9,将待检测的超声波试块放在第一板1的内侧,将四个吸盘3吸附在支撑面上,使用水平仪5检测当前的平面是否水平,避免倾斜状态下,导致测量装置在进行测量的时候出现较大的误差,从而使得该装置的测量结果更加标准,减小误差,当水平仪5检测到第一板1未处于水平时,调节四个液压杆4将上侧的第一板1调节到水平位置,吸盘3增强了该装置的稳定性,防止该测量装置在支撑面上滑动,将尖头9抵触在超声波试块孔的内侧,转动手轮8,使得螺杆6在第二板2的螺孔7内转动,从而使得螺杆6进行竖直方向上的上下移动。Please refer to Figures 1 to 4. In the embodiment of the present invention, a measuring device for measuring the hole depth of an ultrasonic test block includes a first plate 1 and a second plate 2, and four suction cups 3 are arranged on the lower side of the first plate 1. A hydraulic rod 4 (type Y-HG1) is provided between the lower side of the first board 1 and the upper side of the suction cup 3, a level 5 is provided on the rear side of the first board 1, and a level 5 is provided on the surface of the first board 1. Screw hole 7, the inner side of the first plate 1 is provided with a screw rod 6, the screw rod 6 is threadedly connected with the screw hole 7, the upper end of the screw rod 6 is provided with a hand wheel 8, and the lower end of the screw rod 6 is provided with a pointed head 9, and the ultrasonic test to be detected The block is placed on the inner side of the first board 1, and the four suction cups 3 are adsorbed on the support surface, and the level meter 5 is used to detect whether the current plane is horizontal, so as to avoid a large error in the measurement of the measuring device when it is in a tilted state. Therefore, the measurement result of the device is more standard and the error is reduced. When the level gauge 5 detects that the first plate 1 is not level, adjust the four hydraulic rods 4 to adjust the upper first plate 1 to a horizontal position, and the suction cup 3 strengthens To ensure the stability of the device, prevent the measuring device from sliding on the support surface, put the tip 9 against the inner side of the hole of the ultrasonic test block, turn the hand wheel 8, so that the screw 6 rotates in the screw hole 7 of the second plate 2, Thus, the screw rod 6 moves up and down in the vertical direction.
螺杆6的上端水平安装有外管10,外管10的内侧滑动安装有内管11,第二板2的右端设有两个固定块14,固定块14的内侧竖直滑动安装有滑杆12,滑杆12的左侧设有刻度尺13,固定块14的表面水平设有第一定位孔15,滑杆12的表面水平设有第二定位孔16,第一定位孔15和第二定位孔16的内侧滑动安装有定位柱17,第一定位孔15、第二定位孔16、定位柱17的横截面均为圆形,第一定位孔15、第二定位孔16、定位柱17的横截面积相等,在进行测量的时候,先将内管11从外管10中拉取出来,滑动滑杆12,将滑杆12上刻度尺13对准内管11的水平位置进行第一次读数,将定位柱17同时插入第一定位孔15和第二定位孔16中进行固定,当转动手轮8后螺杆6不再下降时,说明螺杆6已经到达超声波试块孔的底端,此时将内管11对准刻度尺13后进行第二次读数,此时第一次读数与第二次读数的差值就是螺杆6下降的距离,也是超声波试块孔的深度,此装置使得测量过程简单便捷,更加快速的读数,也减小了误差。The upper end of the screw rod 6 is horizontally equipped with an outer tube 10, the inner side of the outer tube 10 is slidably installed with an inner tube 11, the right end of the second plate 2 is provided with two fixed blocks 14, and the inner side of the fixed block 14 is vertically slidably installed with a slide bar 12. , the left side of the slide bar 12 is provided with a scale 13, the surface level of the fixed block 14 is provided with a first positioning hole 15, the surface level of the slide bar 12 is provided with a second positioning hole 16, the first positioning hole 15 and the second positioning hole The inboard of hole 16 is slidingly installed with positioning post 17, and the cross-section of first positioning hole 15, second positioning hole 16, positioning post 17 is circular, and the first positioning hole 15, the second positioning hole 16, positioning post 17 The cross-sectional areas are equal. When measuring, first pull the inner tube 11 out of the outer tube 10, slide the slide bar 12, and align the scale 13 on the slide bar 12 with the horizontal position of the inner tube 11 for the first time. For reading, insert the positioning column 17 into the first positioning hole 15 and the second positioning hole 16 to fix it. When the screw 6 no longer descends after turning the hand wheel 8, it means that the screw 6 has reached the bottom of the hole of the ultrasonic test block. When aligning the inner tube 11 with the scale 13, the second reading is performed. The difference between the first reading and the second reading is the distance that the screw 6 descends, which is also the depth of the hole of the ultrasonic test block. This device makes it possible to measure The process is simple and convenient, the reading is faster and the error is reduced.
第二板2的下端竖直设有四个竖直块18,第一板1的上侧开设有四个凹槽19,竖直块18与凹槽19的横截面积相等,将竖直块18对准凹槽19并插入在凹槽19的内部后即可将第二板2与第一板1进行相对固定,第二板2的内侧滑动安装有工具箱20,工具箱20的后侧安装有拉手21,拉动拉手21即可将工具箱20从第二板2内拉出,在工具箱20的内侧储存有手电筒和放大镜,当光线不好的时候可以使用手电筒进行照明,利用放大镜将刻度尺13进行放大,使得读数更加精准。The lower end of the second plate 2 is vertically provided with four vertical blocks 18, and the upper side of the first plate 1 is provided with four grooves 19, and the cross-sectional areas of the vertical blocks 18 and the grooves 19 are equal, and the vertical blocks 18 is aligned with the groove 19 and inserted into the inside of the groove 19, the second plate 2 and the first plate 1 can be relatively fixed, the inner side of the second plate 2 is slidably installed with a tool box 20, and the rear side of the tool box 20 A handle 21 is installed, and the tool box 20 can be pulled out from the second plate 2 by pulling the handle 21. A flashlight and a magnifying glass are stored in the inner side of the tool box 20. When the light is not good, the flashlight can be used for lighting, and the magnifying glass can be used to The scale 13 is enlarged to make the reading more accurate.
本实用新型的工作原理是:将待检测的超声波试块放在第一板1的内侧,将四个吸盘3吸附在支撑面上,使用水平仪5检测当前的平面是否水平,避免倾斜状态下,导致测量装置在进行测量的时候出现较大的误差,从而使得该装置的测量结果更加标准,减小误差,当水平仪5检测到第一板1未处于水平时,调节四个液压杆4将上侧的第一板1调节到水平位置,吸盘3增强了该装置的稳定性,防止该测量装置在支撑面上滑动,将尖头9抵触在超声波试块孔的内侧,转动手轮8,使得螺杆6在第二板2的螺孔7内转动,从而使得螺杆6进行竖直方向上的上下移动,在进行测量的时候,先将内管11从外管10中拉取出来,滑动滑杆12,将滑杆12上刻度尺13对准内管11的水平位置进行第一次读数,将定位柱17同时插入第一定位孔15和第二定位孔16中进行固定,当转动手轮8后螺杆6不再下降时,说明螺杆6已经到达超声波试块孔的底端,此时将内管11对准刻度尺13后进行第二次读数,此时第一次读数与第二次读数的差值就是螺杆6下降的距离,也是超声波试块孔的深度,此装置使得测量过程简单便捷,更加快速的读数,也减小了误差,将竖直块18对准凹槽19并插入在凹槽19的内部后即可将第二板2与第一板1进行相对固定,拉动拉手21即可将工具箱20从第二板2内拉出,在工具箱20的内侧储存有手电筒和放大镜,当光线不好的时候可以使用手电筒进行照明,利用放大镜将刻度尺13进行放大,使得读数更加精准。The working principle of the utility model is: put the ultrasonic test block to be detected on the inner side of the first plate 1, absorb the four suction cups 3 on the supporting surface, use the level meter 5 to detect whether the current plane is horizontal, and avoid tilting. This results in a large error in the measuring device during the measurement, so that the measurement result of the device is more standard and the error is reduced. When the level meter 5 detects that the first plate 1 is not at the level, adjust the four hydraulic rods 4 to move up The first plate 1 on the side is adjusted to a horizontal position, the suction cup 3 enhances the stability of the device, prevents the measuring device from sliding on the support surface, and puts the tip 9 against the inner side of the hole of the ultrasonic test block, and turns the handwheel 8 so that The screw 6 rotates in the screw hole 7 of the second plate 2, so that the screw 6 moves up and down in the vertical direction. When measuring, first pull the inner tube 11 out of the outer tube 10, and slide the slide bar 12. Align the scale 13 on the slide rod 12 with the horizontal position of the inner tube 11 for the first reading, insert the positioning column 17 into the first positioning hole 15 and the second positioning hole 16 at the same time for fixing, when the hand wheel 8 is turned When the rear screw 6 no longer descends, it means that the screw 6 has reached the bottom of the hole of the ultrasonic test block. At this time, the inner tube 11 is aligned with the scale 13 and the second reading is performed. At this time, the first reading and the second reading The difference is the distance that the screw rod 6 descends, and it is also the depth of the hole of the ultrasonic test block. This device makes the measurement process simple and convenient, and the reading is faster, and also reduces the error. Align the vertical block 18 with the groove 19 and insert it into the After the inside of the groove 19, the second plate 2 and the first plate 1 can be relatively fixed, and the tool box 20 can be pulled out from the second plate 2 by pulling the handle 21, and a flashlight and a flashlight are stored inside the tool box 20. The magnifying glass can use a flashlight to illuminate when the light is not good, and the scale 13 is enlarged by using the magnifying glass to make the reading more accurate.
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the technical solution of the utility model and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN112325742A (en) * | 2020-11-19 | 2021-02-05 | 西安热工研究院有限公司 | Test block cross bore dipperstick for ultrasonic testing |
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