CN209761596U - A fuel system with fault diagnosis and detection function - Google Patents

A fuel system with fault diagnosis and detection function Download PDF

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CN209761596U
CN209761596U CN201920414358.7U CN201920414358U CN209761596U CN 209761596 U CN209761596 U CN 209761596U CN 201920414358 U CN201920414358 U CN 201920414358U CN 209761596 U CN209761596 U CN 209761596U
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fuel
pipe
alarm
oil
tank
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高文佳
李友峰
郑永强
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CRRC Qishuyan Co Ltd
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CSR Qishuyan Co Ltd
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Abstract

本实用新型涉及柴油机燃油系统技术领域,尤其是一种带故障诊断及检测功能的燃油系统,包括燃油箱、喷油机构和报警机构,燃油箱通过回油管和若干个喷油机构连接,喷油机构和报警机构之间通过高压油管泄漏回油总管连接,报警机构通过报警油箱放油管连接燃油箱,喷油机构包括喷油泵、喷油器、双层高压油管和高压油管泄漏支管,报警机构包括用于收集泄漏回油的报警油箱、拉接塞门和传感器。本实用新型可以最大程度的防止高压油管裂漏后燃油喷射到排气管上,并可以收集泄漏回油,迅速的发现高压油管的裂漏故障,防止火灾的发生,通过传感器能够将高压油管发生开裂或泄露的信息传递给控制系统,以便及时防护,减少火灾等意外事故发生造成的损失。

The utility model relates to the technical field of diesel fuel systems, in particular to a fuel system with fault diagnosis and detection functions, comprising a fuel tank, a fuel injection mechanism and an alarm mechanism. The mechanism and the alarm mechanism are connected by the high-pressure oil pipe leaking and returning to the main pipe. The alarm mechanism is connected to the fuel tank through the alarm fuel tank drain pipe. The fuel injection mechanism includes the fuel injection pump, the fuel injector, the double-layer high-pressure fuel pipe and the high-pressure fuel pipe leakage branch pipe. The alarm mechanism includes Alarm tank, pull plug door and sensor for collecting leaked oil. The utility model can prevent the high-pressure oil pipe from cracking and leaking, and inject fuel to the exhaust pipe to the greatest extent, and can collect the leaked oil, quickly find the cracking and leaking fault of the high-pressure oil pipe, and prevent the occurrence of fire. The cracked or leaked information is transmitted to the control system for timely protection and reduction of losses caused by accidents such as fires.

Description

一种带故障诊断及检测功能的燃油系统A fuel system with fault diagnosis and detection function

技术领域technical field

本实用新型涉及柴油机燃油系统技术领域,尤其是一种带故障诊断及检测功能的燃油系统。The utility model relates to the technical field of diesel engine fuel systems, in particular to a fuel system with fault diagnosis and detection functions.

背景技术Background technique

燃油系统通常由喷油泵、燃油滤、喷油器等部件组成,其主要作用是根据运转工况的需要,供给一定数量的、清洁的、雾化良好的柴油,以便与一定数量的空气混合形成可燃混合气,以保证在各种工作状态下所需要的燃油流量。The fuel system is usually composed of fuel injection pump, fuel filter, fuel injector and other components. Its main function is to supply a certain amount of clean and well atomized diesel oil according to the needs of operating conditions, so as to be mixed with a certain amount of air to form Combustible mixture to ensure the required fuel flow under various working conditions.

柴油机燃油系统由高压燃油系统及低压燃油系统组成,其中包含喷油泵进回油管路,喷油泵,喷油器、高压油管、燃油精滤器及调压阀等部件,并共同完成柴油机的供油、回油、滤清等功能,此类型燃油系统在柴油机运行过程中,若高压油管发生开裂或泄漏,则不能及时发现或防护,便会引发火灾。Diesel engine fuel system consists of high pressure fuel system and low pressure fuel system, including fuel injection pump inlet and return pipelines, fuel injection pump, fuel injector, high pressure fuel pipe, fuel fine filter and pressure regulating valve and other components, and together complete the fuel supply of diesel engine, Oil return, filtration and other functions. During the operation of this type of fuel system, if the high-pressure oil pipe cracks or leaks, it cannot be detected or protected in time, which will cause a fire.

实用新型内容Utility model content

为了克服现有的柴油机燃油系统的不足,本实用新型提供了一种带故障诊断及检测功能的燃油系统。In order to overcome the deficiencies of the existing diesel fuel system, the utility model provides a fuel system with fault diagnosis and detection functions.

本实用新型解决其技术问题所采用的技术方案是:一种带故障诊断及检测功能的燃油系统,包括燃油箱、喷油机构和报警机构,所述燃油箱通过回油管和若干个喷油机构连接,所述喷油机构和报警机构之间通过高压油管泄漏回油总管连接,所述报警机构通过报警油箱放油管连接燃油箱,所述喷油机构包括喷油泵、喷油器、双层高压油管和高压油管泄漏支管,所述双层高压油管一端设置有喷油器,另一端设置有喷油泵,所述双层高压油管上设置有和高压油管泄漏回油总管连接的高压油管泄漏支管,所述报警机构包括用于收集泄漏回油的报警油箱、拉接塞门和传感器,所述传感器设置在报警油箱内,所述报警油箱侧边设置有和报警油箱放油管连接的报警油箱回油管,所述报警油箱放油管上设置有拉接塞门。The technical scheme adopted by the utility model to solve the technical problem is: a fuel system with fault diagnosis and detection functions, including a fuel tank, a fuel injection mechanism and an alarm mechanism, and the fuel tank passes through an oil return pipe and several fuel injection mechanisms Connection, the fuel injection mechanism and the alarm mechanism are connected through the high-pressure oil pipe leakage and return oil main pipe, the alarm mechanism is connected to the fuel tank through the alarm fuel tank drain pipe, and the fuel injection mechanism includes a fuel injection pump, a fuel injector, a double-layer high-pressure The oil pipe and the high-pressure oil pipe leakage branch pipe, one end of the double-layer high-pressure oil pipe is provided with a fuel injector, and the other end is provided with a fuel injection pump, the double-layer high-pressure oil pipe is provided with a high-pressure oil pipe leakage branch pipe connected to the high-pressure oil pipe leakage return oil main pipe, The alarm mechanism includes an alarm tank for collecting leaked and returned oil, a plug door and a sensor, the sensor is arranged in the alarm tank, and an alarm tank return pipe connected to the alarm tank drain pipe is arranged on the side of the alarm tank. , a pull plug door is arranged on the oil drain pipe of the alarm tank.

根据本实用新型的另一个实施例,进一步包括若干个喷油机构为一个或多个喷油机构。According to another embodiment of the present invention, it further includes that the plurality of fuel injection mechanisms are one or more fuel injection mechanisms.

根据本实用新型的另一个实施例,进一步包括回油管一端和燃油箱连接,另一端连接有喷油泵和喷油器。According to another embodiment of the present utility model, it further comprises that one end of the oil return pipe is connected with the fuel tank, and the other end is connected with the fuel injection pump and the fuel injector.

根据本实用新型的另一个实施例,进一步包括报警油箱放油管一端和燃油箱连接,另一端和报警油箱连接。According to another embodiment of the present utility model, it further comprises that one end of the alarm fuel tank drain pipe is connected to the fuel tank, and the other end is connected to the alarm fuel tank.

根据本实用新型的另一个实施例,进一步包括传感器通过报警信号反馈线路和电子控制单元连接。According to another embodiment of the present invention, it further comprises that the sensor is connected with the electronic control unit through the alarm signal feedback line.

根据本实用新型的另一个实施例,进一步包括拉接塞门设置在报警油箱与报警油箱回油管和报警油箱放油管的连接处之间。According to another embodiment of the present utility model, it further comprises that a pull plug door is provided between the alarm oil tank and the connection between the alarm oil tank oil return pipe and the alarm oil tank oil drain pipe.

根据本实用新型的另一个实施例,进一步包括传感器为液位浮子传感器。According to another embodiment of the present invention, the further included sensor is a liquid level float sensor.

本实用新型的有益效果是:本实用新型可以最大程度的防止高压油管裂漏后燃油喷射到排气管上,并可以收集泄漏回油,迅速的发现高压油管的裂漏故障,防止火灾的发生,通过传感器能够将高压油管发生开裂或泄露的信息传递给控制系统,以便及时防护,减少火灾等意外事故发生造成的损失。The beneficial effects of the utility model are as follows: the utility model can prevent the high-pressure oil pipe from cracking and leaking, and inject fuel onto the exhaust pipe to the greatest extent, and can collect the leaked oil, quickly find the cracking and leakage fault of the high-pressure oil pipe, and prevent the occurrence of fire. , Through the sensor, the information of the cracking or leakage of the high-pressure oil pipe can be transmitted to the control system, so as to protect in time and reduce the losses caused by accidents such as fire.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图中1、燃油箱,2、报警油箱放油管,3、拉接塞门,4、报警油箱回油管,5、报警油箱,6、传感器,7、报警信号反馈线路,8、高压油管泄漏回油总管,9、喷油器,10、双层高压油管,11、喷油泵,12、高压油管泄漏支管,13、喷油回油管,14、电子控制单元。In the picture 1, fuel tank, 2, alarm fuel tank drain pipe, 3, pull the plug door, 4, alarm fuel tank return pipe, 5, alarm fuel tank, 6, sensor, 7, alarm signal feedback circuit, 8, high pressure fuel pipe leaks back Oil main pipe, 9. Fuel injector, 10. Double-layer high-pressure fuel pipe, 11. Fuel injection pump, 12. High pressure fuel pipe leakage branch pipe, 13. Fuel injection return pipe, 14. Electronic control unit.

具体实施方式Detailed ways

如图1是本实用新型的结构示意图,一种带故障诊断及检测功能的燃油系统,包括燃油箱1、喷油机构和报警机构,所述燃油箱1通过喷油回油管13和若干个喷油机构连接,所述喷油机构和报警机构之间通过高压油管泄漏回油总管8连接,所述报警机构通过报警油箱放油管2连接燃油箱1,所述喷油机构包括喷油泵11、喷油器9、双层高压油管10和高压油管泄漏支管12,所述双层高压油管10一端设置有喷油器9,另一端设置有喷油泵11,所述双层高压油管10上设置有和高压油管泄漏回油总管8连接的高压油管泄漏支管12,所述报警机构包括用于收集泄漏回油的报警油箱5、拉接塞门3和传感器6,所述传感器6设置在报警油箱5内,所述报警油箱5侧边设置有和报警油箱放油管2连接的报警油箱回油管4,所述报警油箱放油管2上设置有拉接塞门3,本实用新型可以最大程度的防止高压油管裂漏后燃油喷射到排气管上,并可以收集泄漏回油,迅速的发现高压油管的裂漏故障,防止火灾的发生,通过传感器6能够将高压油管发生开裂或泄露的信息传递给控制系统,以便及时防护,减少火灾等意外事故发生造成的损失。Figure 1 is a schematic structural diagram of the present utility model, a fuel system with fault diagnosis and detection functions, including a fuel tank 1, a fuel injection mechanism and an alarm mechanism. The fuel mechanism is connected, the fuel injection mechanism and the alarm mechanism are connected through the high-pressure oil pipe leakage return oil main pipe 8, the alarm mechanism is connected to the fuel tank 1 through the alarm fuel tank drain pipe 2, and the fuel injection mechanism includes a fuel injection pump 11, a sprayer The oiler 9, the double-layer high-pressure oil pipe 10 and the leakage branch pipe 12 of the high-pressure oil pipe. One end of the double-layer high-pressure oil pipe 10 is provided with a fuel injector 9, and the other end is provided with a fuel injection pump 11. The double-layer high-pressure oil pipe 10 is provided with and The high-pressure oil pipe leakage branch pipe 12 connected to the high-pressure oil pipe leakage and oil return main pipe 8, the alarm mechanism includes an alarm oil tank 5 for collecting the leaked oil, a pulling plug door 3 and a sensor 6, and the sensor 6 is arranged in the alarm oil tank 5. , the alarm oil tank 5 is provided with an alarm oil tank return pipe 4 connected to the alarm oil tank oil discharge pipe 2, and the alarm oil tank oil discharge pipe 2 is provided with a pulling plug door 3. The utility model can prevent high-pressure oil pipes to the greatest extent. After the crack and leak, the fuel is injected onto the exhaust pipe, and the leaked oil can be collected and returned, and the crack and leakage fault of the high-pressure fuel pipe can be quickly found to prevent the occurrence of fire. The sensor 6 can transmit the cracked or leaked information of the high-pressure fuel pipe to the control system. , in order to protect in time and reduce the loss caused by accidents such as fire.

所述若干个喷油机构为一个或多个喷油机构,所述喷油回油管13一端和燃油箱1连接,另一端连接有喷油泵11和喷油器9,所述报警油箱放油管2一端和燃油箱1连接,另一端和报警油箱5连接,所述传感器6通过报警信号反馈线路7和电子控制单元14连接,所述拉接塞门3设置在报警油箱5与报警油箱回油管4和报警油箱放油管2的连接处之间,所述传感器6为液位浮子传感器。The several fuel injection mechanisms are one or more fuel injection mechanisms. One end of the fuel injection return pipe 13 is connected to the fuel tank 1, and the other end is connected to the fuel injection pump 11 and the fuel injector 9. The alarm fuel tank drain pipe 2 One end is connected with the fuel tank 1, the other end is connected with the alarm fuel tank 5, the sensor 6 is connected with the electronic control unit 14 through the alarm signal feedback line 7, and the pull plug door 3 is arranged on the alarm fuel tank 5 and the alarm fuel tank return pipe 4 Between the connection with the alarm oil tank drain pipe 2, the sensor 6 is a liquid level float sensor.

工作原理:在柴油机运行中,燃油从燃油箱1中供油给柴油机,经过燃油滤清器,供给给喷油泵11,经双层高压油管10提供高压燃油给喷油器9,若双层高压油管10的内管发生裂漏,燃油由于有双层高压油管10外管的保护,会顺畅的回到高压油管底部,并通过高压油管泄漏支管12汇集到高压油管泄漏回油总管8中,最后汇集到报警油箱5中,当报警油箱5收集的泄漏燃油达到设计的警戒刻线时,传感器6会产生报警信号并通过报警信号反馈线路7及时反馈到柴油机控制系统,同时,报警油箱5中的液位开关会打开,泄漏的燃油会通过报警油箱回油管4,与报警油箱放油管2汇总,然后回到燃油箱1中,在通常情况下,拉接塞门3处于关闭状态。Working principle: During the operation of the diesel engine, fuel is supplied from the fuel tank 1 to the diesel engine, passed through the fuel filter, supplied to the fuel injection pump 11, and supplied to the fuel injector 9 through the double-layer high-pressure fuel pipe 10. The inner pipe of the oil pipe 10 is cracked and leaked, and the fuel oil will smoothly return to the bottom of the high-pressure oil pipe due to the protection of the outer pipe of the double-layer high-pressure oil pipe 10, and will be collected into the high-pressure oil pipe leakage return pipe 8 through the high-pressure oil pipe leakage branch pipe 12, and finally Collected into the alarm tank 5, when the leaked fuel collected by the alarm tank 5 reaches the designed warning line, the sensor 6 will generate an alarm signal and feed it back to the diesel engine control system through the alarm signal feedback line 7 in time. The liquid level switch will be turned on, and the leaked fuel will pass through the alarm fuel tank return pipe 4, be combined with the alarm fuel tank drain pipe 2, and then return to the fuel tank 1. Under normal circumstances, the pull plug door 3 is closed.

此燃油系统布局简单,工作稳定安全,对于普通的燃油系统进行设计改进容易,不会涉及到较大的改动,并且此燃油系统的应用,可以大大的降低由于高压油管的裂漏而引发的火灾,提高了柴油机运行的安全性。This fuel system has a simple layout, stable and safe operation, and it is easy to design and improve the ordinary fuel system without involving major changes, and the application of this fuel system can greatly reduce the fire caused by the rupture of the high-pressure fuel pipe. , improve the safety of diesel engine operation.

以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离所附权利要求所限定的精神和范围的情况下,可做出许多修改、变化或等效,但都将落入本实用新型的保护范围内。The above description is only illustrative rather than restrictive for the present invention, and those of ordinary skill in the art will understand that many modifications, changes or are equivalent, but all fall within the protection scope of the present invention.

Claims (7)

1.一种带故障诊断及检测功能的燃油系统,其特征是,包括燃油箱(1)、喷油机构和报警机构,所述燃油箱(1)通过喷油回油管(13)和若干个喷油机构连接,所述喷油机构和报警机构之间通过高压油管泄漏回油总管(8)连接,所述报警机构通过报警油箱放油管(2)连接燃油箱(1),所述喷油机构包括喷油泵(11)、喷油器(9)、双层高压油管(10)和高压油管泄漏支管(12),所述双层高压油管(10)一端设置有喷油器(9),另一端设置有喷油泵(11),所述双层高压油管(10)上设置有和高压油管泄漏回油总管(8)连接的高压油管泄漏支管(12),所述报警机构包括用于收集泄漏回油的报警油箱(5)、拉接塞门(3)和传感器(6),所述传感器(6)设置在报警油箱(5)内,所述报警油箱(5)侧边设置有和报警油箱放油管(2)连接的报警油箱回油管(4),所述报警油箱放油管(2)上设置有拉接塞门(3)。1. A fuel system with fault diagnosis and detection functions, characterized in that it comprises a fuel tank (1), a fuel injection mechanism and an alarm mechanism, and the fuel tank (1) passes through a fuel injection return pipe (13) and several The fuel injection mechanism is connected, the fuel injection mechanism and the alarm mechanism are connected through the high-pressure oil pipe leakage return oil main pipe (8), and the alarm mechanism is connected to the fuel tank (1) through the alarm fuel tank drain pipe (2). The mechanism includes a fuel injection pump (11), a fuel injector (9), a double-layer high-pressure fuel pipe (10) and a leakage branch pipe (12) of the high-pressure fuel pipe, one end of the double-layer high-pressure fuel pipe (10) is provided with a fuel injector (9), The other end is provided with a fuel injection pump (11), the double-layer high-pressure oil pipe (10) is provided with a high-pressure oil pipe leakage branch pipe (12) connected to the high-pressure oil pipe leakage oil return main pipe (8), and the alarm mechanism includes an alarm mechanism for collecting The alarm oil tank (5), the plug door (3) and the sensor (6) that leak and return oil, the sensor (6) is arranged in the alarm oil tank (5), and the side of the alarm oil tank (5) is provided with and The alarm oil tank oil return pipe (4) is connected to the alarm oil tank oil drain pipe (2), and the alarm oil tank oil drain pipe (2) is provided with a pulling plug door (3). 2.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述若干个喷油机构为一个或多个喷油机构。2 . The fuel system with fault diagnosis and detection functions according to claim 1 , wherein the plurality of fuel injection mechanisms are one or more fuel injection mechanisms. 3 . 3.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述喷油回油管(13)一端和燃油箱(1)连接,另一端连接有喷油泵(11)和喷油器(9)。3. A fuel system with fault diagnosis and detection functions according to claim 1, wherein one end of the fuel injection return pipe (13) is connected with the fuel tank (1), and the other end is connected with a fuel injection pump (13). 11) and injector (9). 4.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述报警油箱放油管(2)一端和燃油箱(1)连接,另一端和报警油箱(5)连接。4. A fuel system with fault diagnosis and detection functions according to claim 1, wherein one end of the alarm fuel tank drain pipe (2) is connected to the fuel tank (1), and the other end is connected to the alarm fuel tank (5). )connect. 5.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述传感器(6)通过报警信号反馈线路(7)和电子控制单元(14)连接。5 . The fuel system with fault diagnosis and detection function according to claim 1 , wherein the sensor ( 6 ) is connected to the electronic control unit ( 14 ) through an alarm signal feedback line ( 7 ). 6 . 6.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述拉接塞门(3)设置在报警油箱(5)与报警油箱回油管(4)和报警油箱放油管(2)的连接处之间。6. A fuel system with fault diagnosis and detection function according to claim 1, characterized in that, the pull plug door (3) is arranged on the alarm fuel tank (5), the alarm fuel tank return pipe (4) and the Between the connections of the alarm fuel tank drain pipe (2). 7.根据权利要求1所述的一种带故障诊断及检测功能的燃油系统,其特征是,所述传感器(6)为液位浮子传感器。7 . The fuel system with fault diagnosis and detection function according to claim 1 , wherein the sensor ( 6 ) is a liquid level float sensor. 8 .
CN201920414358.7U 2019-03-29 2019-03-29 A fuel system with fault diagnosis and detection function Expired - Fee Related CN209761596U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109882329A (en) * 2019-03-29 2019-06-14 中车戚墅堰机车有限公司 A kind of fuel system of tape jam diagnosis and detection function
CN111365137A (en) * 2020-03-27 2020-07-03 潍柴重机股份有限公司 High-pressure oil pipe fuel leakage alarm device and alarm method
CN114604083A (en) * 2022-03-10 2022-06-10 徐州徐工挖掘机械有限公司 Engineering vehicle fuel tank system, engineering vehicle and automatic oil sampling method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109882329A (en) * 2019-03-29 2019-06-14 中车戚墅堰机车有限公司 A kind of fuel system of tape jam diagnosis and detection function
CN111365137A (en) * 2020-03-27 2020-07-03 潍柴重机股份有限公司 High-pressure oil pipe fuel leakage alarm device and alarm method
CN111365137B (en) * 2020-03-27 2022-08-19 潍柴重机股份有限公司 High-pressure oil pipe fuel leakage alarm device and alarm method
CN114604083A (en) * 2022-03-10 2022-06-10 徐州徐工挖掘机械有限公司 Engineering vehicle fuel tank system, engineering vehicle and automatic oil sampling method

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Granted publication date: 20191210