CN209757623U - Novel SMT carrier band packagine machine - Google Patents

Novel SMT carrier band packagine machine Download PDF

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Publication number
CN209757623U
CN209757623U CN201920399300.XU CN201920399300U CN209757623U CN 209757623 U CN209757623 U CN 209757623U CN 201920399300 U CN201920399300 U CN 201920399300U CN 209757623 U CN209757623 U CN 209757623U
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China
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smt
machine
carrier
carrier tape
novel
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CN201920399300.XU
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Chinese (zh)
Inventor
张宁宁
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Suzhou Lingyu Electronic Technology Co Ltd
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Suzhou Lingyu Electronic Technology Co Ltd
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Abstract

The utility model relates to a product processing equipment field discloses a novel SMT carrier band packagine machine. The packaging machine comprises an SMT machine table, wherein a material pulling mechanism and a material discharging mechanism are respectively arranged on two sides of the SMT machine table, and the material pulling mechanism and the material discharging mechanism can pull a first carrier tape and a second carrier tape which penetrate through the SMT machine table; the front part of the SMT machine table is also provided with a rotating mechanism, and a jig plate can be arranged on the rotating mechanism; wherein, still install a plurality of suction heads that can rotate on the SMT board, each suction head all is located the top of tool board. The SMT carrier tape packaging machine can automatically package irregular products with irregular shapes, and can be matched with other equipment to realize the online production of the products, on one hand, the labor intensity of workers is reduced, the labor and the time are saved, and the processing efficiency is greatly improved; on the other hand, the precision of automatic processing is higher, has guaranteed the quality of packing, has reduced the cost of product.

Description

novel SMT carrier band packagine machine
Technical Field
The utility model relates to a packing processing equipment field, in particular to novel SMT carrier band packagine machine.
Background
In the manufacturing process of some smaller part products, such as 3C products, most of the processes are automated, but the subsequent inspection and packaging operations are generally performed manually by operators. At present, there are some devices on the market, called carrier tape packaging machines, which can automatically pull and package these products, however, for reasons of technology and demand, these carrier tape packaging machines are generally designed as devices which can only automatically package products with regular shapes or can only package certain specific products, but are not suitable for most irregular products. Therefore, for the special-shaped products, the special-shaped products are often packaged only by adopting a manual operation mode, on one hand, because the size of the products is small, the manual packaging work for the special-shaped products is complicated, the special-shaped products are often completed by more operators in a matched mode, more time is consumed, the labor intensity is high, and the efficiency is low; on the other hand, the precision of manual packaging of products is often lower, which leads to higher reject ratio of finished products and improves the cost of the products.
SUMMERY OF THE UTILITY MODEL
in order to solve the problem, the utility model provides a novel SMT carrier band packagine machine.
According to one aspect of the utility model, a novel SMT carrier band packaging machine is provided, which comprises a SMT machine table, wherein a material pulling mechanism and a material discharging mechanism are respectively arranged on two sides of the SMT machine table, and the material pulling mechanism and the material discharging mechanism can pull a first carrier band and a second carrier band which pass through the SMT machine table; the front part of the SMT machine table is also provided with a rotating mechanism, and a jig plate can be arranged on the rotating mechanism; the SMT machine table is further provided with a plurality of rotatable suction heads, and each suction head is located above the jig plate and can rotate to the positions above the first carrier belt and the second carrier belt.
The SMT carrier tape packaging machine can automatically package irregular products with irregular shapes, and can be matched with other equipment to realize the online production of the products, on one hand, the labor intensity of workers is reduced, the labor and the time are saved, and the processing efficiency is greatly improved; on the other hand, the precision of automatic processing is higher, has guaranteed the quality of packing, has reduced the cost of product.
In some embodiments, a strip-shaped carrier plate is laid on the SMT machine, the carrier plate passes through two sides of the SMT machine, and the first carrier tape and the second carrier tape are both laid on the carrier plate. From this, set up the support plate and can conveniently lay the support to first carrier band and second carrier band on the SMT board to make first carrier band and second carrier band can stimulate smoothly, transport the product of packing.
In some embodiments, a rotating arm is disposed on the SMT machine, and each suction head is mounted at the bottom of the rotating arm. From this, set up the rotor arm and can drive the suction head and rotate, make it can hold the product and shift the product between tool dish, first carrier band and second carrier band.
In some embodiments, the number of tips is 6. Thus, by providing the number of tips, the number of products can be moved simultaneously, and the number of tips can be increased or decreased according to actual conditions.
In some embodiments, the material pulling mechanism includes a frame plate, and a motor and two sets of material pulling wheels are mounted on the frame plate, wherein the motor can drive the two sets of material pulling wheels to rotate, and the two sets of material pulling wheels can respectively pull the first carrier tape and the second carrier tape. Thus, a structure of the pulling mechanism is provided, which can pull the first carrier tape and the second carrier tape and the products placed thereon.
In some embodiments, the discharge mechanism comprises a bracket on which two discharge wheels are mounted. Therefore, the discharging mechanism is arranged, and the first carrier tape and the second carrier tape can be discharged.
In some embodiments, the rotating mechanism includes a mounting base plate, and an air cylinder and a horizontal turntable are mounted on the mounting base plate, wherein the air cylinder can drive the turntable to horizontally rotate. Therefore, the structure of the rotating mechanism is arranged, the jig plate with the product can be fed from one end of the turntable of the jig plate, the jig plate is rotated to the position below each suction head to suck the material, and then the empty jig plate is rotated to the original position to be replaced.
In some embodiments, two jig plates are respectively disposed at two ends of the turntable. From this, can be through the rotation of carousel, carry out material loading and replacement respectively with two tool boards simultaneously, improved the efficiency of carrying out the material loading to the product.
In some embodiments, an alarm device is also mounted on the rotating mechanism. Therefore, all products on the jig plate can be sucked and taken away, and when the empty jig plate is shifted out, an operator is reminded to replace a new full-material jig plate.
Drawings
Fig. 1 is a first structural schematic view of a novel SMT carrier tape packaging machine according to an embodiment of the present invention;
FIG. 2 is a block diagram of a portion of the novel SMT carrier tape packaging machine shown in FIG. 1;
FIG. 3 is a block diagram of another portion of the novel SMT carrier tape packaging machine shown in FIG. 1;
Fig. 4 is a second structural schematic diagram of the novel SMT tape carrier packaging machine shown in fig. 1.
In the figure: the SMT production line comprises an SMT machine table 1, a material pulling mechanism 2, a material discharging mechanism 3, a first carrier tape 4, a second carrier tape 5, a rotating mechanism 6, a jig plate 7, a suction head 11, a carrier plate 12, a rotating arm 13, a frame plate 21, a motor 22, a material pulling wheel 23, a support 31, a material discharging wheel 32, an installation bottom plate 61, an air cylinder 62 and a turntable 63.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically illustrates a novel SMT carrier tape packaging machine according to an embodiment of the present invention, and fig. 2 illustrates a structure of a portion of the novel SMT carrier tape packaging machine of fig. 1; FIG. 3 shows the structure of another part of the novel SMT carrier tape packaging machine of FIG. 1; fig. 4 shows another angle structure of the new SMT tape carrier packaging machine of fig. 1. As shown in fig. 1-4, the packaging machine includes an SMT machine 1, wherein two sides of the SMT machine 1 are both provided with a gap, a strip-shaped carrier 12 is laid at the center of the SMT machine 1, and two ends of the carrier 12 respectively penetrate two sides of the SMT machine 1.
Two sides of the SMT machine table 1 are respectively provided with a material pulling mechanism 2 and a material discharging mechanism 3, the material pulling mechanism 2 can be used for pulling two carrier tapes, the material discharging mechanism 3 can be used for discharging the two carrier tapes, the two carrier tapes are respectively a first carrier tape 4 and a second carrier tape 5, and the two carrier tapes are both laid on the carrier board 12.
Draw material mechanism 2 to include a vertical frame plate 21, and frame plate 21 installs the side at SMT board 1, and installs a motor 22 and two sets of material wheels 23 that draw on the side of frame plate 21, and wherein, motor 22 operation can drive two sets of material wheels 23 that draw and move, and two sets of motion wheels that draw the material can draw the material to first carrier band 4 and second carrier band 5 respectively.
The discharging mechanism 3 comprises a bracket 31, the bracket 31 is installed at a side of the SMT machine platform 1, two discharging wheels 32 are installed on the bracket 31, and the two discharging wheels 32 are respectively used for feeding the first carrier tape 4 and the second carrier tape 5 onto the carrier board 12.
the front part of the SMT machine table 1 is provided with a rotating mechanism 6, the rotating mechanism 6 comprises an installation bottom plate 61, an air cylinder 62 and a horizontal turntable 63 are installed on the installation bottom plate 61, and the air cylinder 62 can drive the turntable 63 to horizontally rotate. The first carrier tape 4 is closer to the turntable 63, and the second carrier tape is farther from the turntable 63.
The jig plate 7 for placing the product to be packaged can be detachably mounted on the turntable 63, and a plurality of products can be generally placed on the jig plate 7 at the same time. When the special-shaped product is packaged, the jig plate 7 is generally specially designed for the special-shaped product. Preferably, a single jig plate 7 can be arranged and placed at one end of the turntable 63, two jig plates 7 can be respectively installed at two ends of the turntable 63, and when one jig plate 7 sucks the material, a full material jig plate 7 can be placed at the other position for preparation, so that the processing efficiency is improved.
In operation, the rotary mechanism 6 is also provided with an alarm device. When the products on one of the jig plates 7 are all sucked by the suction head 11 and the turntable 63 transfers the jig plate 7 in the hole to the outside, the alarm device gives an alarm to remind an operator of replacing the new full-material jig plate 7 in time.
The SMT machine table 1 is further provided with a rotating arm 13 capable of horizontally rotating, a plurality of suction heads 11 are mounted at the bottom of the tail end of the rotating arm 13, the suction heads 11 can move along with the rotation of the rotating arm 13, and the suction heads can move above the turntable 63 and the jig plate 7 and can also move above the first carrier tape 4 and the second carrier tape 5. The number of the suction heads 11 is preferably 6, and the suction heads can be added or deleted according to actual conditions.
When the packaging machine is used for packaging products, the packaging process mainly comprises the following steps:
1) Placing one jig plate 7 full of products on a corresponding position on one side of the turntable 63 and positioning the jig plate, rotating the turntable 63 by the operation of the air cylinder 62, rotating the jig plate 7 full of products to the inner side of the SMT machine table 1 and below the suction head 11, and placing the other jig plate 7 full of products on a corresponding position on the other side of the turntable 63 and positioning the jig plate;
2) After the jig plate 7 is placed, the SMT machine table 1 is started, the rotating arm 13 controls each suction head 11 to simultaneously suck a plurality of products from the jig plate 7 below the rotating arm, then the products are horizontally moved to the upper side of the first carrier tape 4, the sucked products are thrown onto the first carrier tape 4 and are packaged by the SMT machine table 1, and while the product packaging work on the first carrier tape 4 is carried out, the rotating arm 13 controls each suction head 11 to continuously suck the products from the jig plate 7 and throw the products onto the second carrier tape 5 for packaging;
3) The material pulling mechanism 2 and the material discharging mechanism 3 operate to pull the first carrier tape 4 and the second carrier tape 5 so as to move and discharge the product after the packaging work is finished;
4) After the product in this tool board 7 has been absorb, cylinder 62 functions and makes carousel 63 rotatory, with empty tool board 7 transfer to the outside of SMT board 1, and send out the police dispatch newspaper by alarm device, operating personnel then can take off this empty tool board 7, and place a new full tool board 7 in this position, and simultaneously, the tool board 7 that is located the full material of opposite side can rotate the inboard, and by rotor arm 13, suction head 11 and SMT board 1 repeatedly carry out above-mentioned material and packaging process to this full tool board 7.
Therefore, the SMT carrier tape packaging machine has no strict requirement on the shape of the packaged product, and can be used for packaging products with general shapes and special-shaped products with irregular shapes. In addition, the packaging machine also uses double carrier tapes for pulling materials, and can be matched with other equipment to realize the on-line production of products, so that on one hand, the labor intensity of workers is reduced, the labor and the time are saved, and the processing efficiency is greatly improved; on the other hand, the precision of automatic processing is higher, the packaging quality is ensured, and the product processing cost is reduced.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims (9)

1. the utility model provides a novel SMT carrier band packagine machine which characterized in that: the SMT carrier belt structure comprises an SMT machine table (1), wherein a material pulling mechanism (2) and a material discharging mechanism (3) are respectively installed on two sides of the SMT machine table (1), and the material pulling mechanism (2) and the material discharging mechanism (3) can pull a first carrier belt (4) and a second carrier belt (5) which penetrate through the SMT machine table (1); a rotating mechanism (6) is further installed at the front part of the SMT machine table (1), and a jig plate (7) can be installed on the rotating mechanism (6); the SMT machine table (1) is further provided with a plurality of rotatable suction heads (11), and each suction head (11) is located above the jig plate (7) and can rotate to the positions above the first carrier belt (4) and the second carrier belt (5).
2. The novel SMT carrier tape packaging machine according to claim 1, wherein: the SMT platform (1) upper berth is equipped with support plate (12) of a rectangular shape, support plate (12) pass the both sides of SMT platform (1), and first carrier band (4) with second carrier band (5) are all laid on support plate (12).
3. The novel SMT carrier tape packaging machine according to claim 1, wherein: the SMT machine table (1) is provided with a rotating arm (13), and the suction heads (11) are all installed at the bottom of the rotating arm (13).
4. A novel SMT tape carrier packaging machine as defined in claim 3, wherein: the number of the suction heads (11) is 6.
5. The novel SMT carrier tape packaging machine according to claim 1, wherein: draw material mechanism (2) including a frame plate (21), install a motor (22) and two sets of material wheels (23) of drawing on frame plate (21), wherein, motor (22) can drive two sets of material wheels (23) of drawing and rotate, and two sets of draw material wheels (23) to pull respectively first carrier band (4) with second carrier band (5).
6. The novel SMT carrier tape packaging machine according to claim 1, wherein: the discharging mechanism (3) comprises a support (31), and two discharging wheels (32) are mounted on the support (31).
7. the novel SMT carrier tape packaging machine according to claim 1, wherein: the rotating mechanism (6) comprises an installation bottom plate (61), an air cylinder (62) and a horizontal rotating disc (63) are installed on the installation bottom plate (61), wherein the air cylinder (62) can drive the rotating disc (63) to rotate horizontally.
8. The novel SMT carrier tape packaging machine according to claim 7, wherein: two jig plates (7) are respectively arranged at two ends of the rotary table (63).
9. The novel SMT carrier tape packaging machine according to claim 1, wherein: and an alarm device is also arranged on the rotating mechanism (6).
CN201920399300.XU 2019-03-27 2019-03-27 Novel SMT carrier band packagine machine Active CN209757623U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920399300.XU CN209757623U (en) 2019-03-27 2019-03-27 Novel SMT carrier band packagine machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920399300.XU CN209757623U (en) 2019-03-27 2019-03-27 Novel SMT carrier band packagine machine

Publications (1)

Publication Number Publication Date
CN209757623U true CN209757623U (en) 2019-12-10

Family

ID=68756612

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920399300.XU Active CN209757623U (en) 2019-03-27 2019-03-27 Novel SMT carrier band packagine machine

Country Status (1)

Country Link
CN (1) CN209757623U (en)

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