CN209757623U - Novel SMT carrier band packagine machine - Google Patents

Abstract

The utility model relates to the field of product processing equipment and discloses a novel SMT carrier tape packaging machine. The packaging machine includes an SMT machine platform, a material pulling mechanism and a material discharging mechanism are respectively installed on both sides of the SMT platform, and the material pulling mechanism and the material discharging mechanism can pull a first carrier belt and a material passing through the SMT machine platform. A second carrier tape; and a rotating mechanism is also installed on the front portion of the SMT machine table, and a jig plate can be installed on the rotating mechanism; wherein, a plurality of rotatable suction heads are also installed on the SMT machine table, and each suction head are located above the fixture plate. The SMT carrier tape packaging machine in the utility model can automatically pack irregular shaped products, and can cooperate with other equipment to realize the on-line production of products. On the one hand, it reduces the labor intensity of the staff and saves manpower and The processing time is greatly improved; on the other hand, the precision of automatic processing is high, which ensures the quality of packaging and reduces the cost of products.

Description

A new type of SMT carrier tape packaging machine

technical field

The utility model relates to the field of packaging processing equipment, in particular to a novel SMT carrier tape packaging machine.

Background technique

In the manufacturing and processing of some smaller parts, such as 3C products, although most of the processes have been automated, the subsequent inspection and packaging are generally performed manually by operators. At present, there are also some equipment on the market that can automatically pull and pack these products, called tape-carrying packaging machines. However, due to technical and demand reasons, these tape-carrying packaging machines are generally designed so that Regular products are automatically packaged or equipment that can only package certain products, but it is not suitable for most irregular-shaped products. Therefore, for these special-shaped products, it is often only possible to package them manually. On the one hand, due to the small size of the product, it is more cumbersome to manually package them, and often requires the cooperation of more operators. It takes a lot of time, its labor intensity is high, and its efficiency is low; on the other hand, the accuracy of manual packaging of products is often low, resulting in a high defective rate of finished products and increasing the cost of products.

Utility model content

In order to solve the above problems, the utility model provides a novel SMT carrier tape packaging machine.

According to one aspect of the present invention, a novel SMT carrier tape packaging machine is provided, comprising an SMT machine platform, a material pulling mechanism and a material discharging mechanism are respectively installed on both sides of the SMT machine platform, the pulling mechanism The material mechanism and the discharge mechanism can pull a first carrier tape and a second carrier tape passing through the SMT machine; and a rotating mechanism is also installed at the front of the SMT machine, and the rotating A fixture plate can be installed on the mechanism; wherein, a plurality of rotatable suction heads are also installed on the SMT machine table, and each of the suction heads is located above the fixture plate, and can rotate to the first above the carrier tape and the second carrier tape.

The SMT carrier tape packaging machine in the utility model can automatically pack irregular shaped products, and can cooperate with other equipment to realize the on-line production of products. On the one hand, it reduces the labor intensity of the staff and saves manpower and The processing time is greatly improved; on the other hand, the precision of automatic processing is high, which ensures the quality of packaging and reduces the cost of products.

In some embodiments, a strip-shaped carrier is laid on the SMT machine, the carrier passes through both sides of the SMT machine, and the first carrier tape and the second carrier The tapes are all laid on the carrier plate. Therefore, setting the carrier plate on the SMT machine can facilitate the laying and supporting of the first carrier tape and the second carrier tape, so that the first carrier tape and the second carrier tape can be pulled smoothly to transport the packaged products .

In some embodiments, the SMT machine is provided with a rotating arm, and each of the suction heads is installed on the bottom of the rotating arm. Thus, the rotating arm can drive the suction head to rotate, so that it can suck the product and transfer the product between the jig plate, the first carrier tape and the second carrier tape.

In some embodiments, the number of the suction heads is 6. Thus, if the number of suction heads is set, the number of products can be moved at the same time. In addition, the number of suction heads can also be increased or decreased according to actual conditions.

In some embodiments, the pulling mechanism includes a frame plate, on which a motor and two sets of pull wheels are mounted, wherein the motor can drive two sets of pull wheels to rotate, and the two sets of pull wheels The pulling wheels are capable of pulling the first carrier tape and the second carrier tape respectively. Thus, a structure of a material pulling mechanism is provided, which can pull the first carrier belt, the second carrier belt and the products placed thereon.

In some embodiments, the discharging mechanism includes a bracket on which two discharging wheels are installed. Thus, the structure of the discharging mechanism is provided, which can release the first carrier tape and the second carrier tape.

In some embodiments, the rotating mechanism includes an installation base plate, on which an air cylinder and a horizontal turntable are installed, wherein the air cylinder can drive the turntable to rotate horizontally. Therefore, the structure of the rotating mechanism is set up, and the jig plate with the product can be loaded from one end of the turntable, and rotated to each suction head for suction, and then the empty jig plate is rotated to the original position to Make a replacement.

In some embodiments, two jig plates are respectively provided at two ends of the turntable. Thus, through the rotation of the turntable, the two jig plates can be loaded and replaced respectively at the same time, which improves the efficiency of feeding products.

In some embodiments, an alarm device is also installed on the rotating mechanism. Thus, when all the products on the jig plate are sucked away and the empty jig plate is transferred out, the operator is reminded to replace a new full jig plate.

Description of drawings

Fig. 1 is the structural representation one of a kind of novel SMT carrier tape packing machine of an embodiment of the present utility model;

Fig. 2 is a structural diagram of a part of the novel SMT carrier tape packaging machine shown in Fig. 1;

Fig. 3 is the structural diagram of another part of the novel SMT carrier tape packaging machine shown in Fig. 1;

Fig. 4 is a structural schematic diagram II of the new SMT carrier tape packaging machine shown in Fig. 1 .

In the figure: SMT machine 1, pulling mechanism 2, discharging mechanism 3, first carrier tape 4, second carrier tape 5, rotating mechanism 6, fixture plate 7, suction head 11, carrier plate 12, rotating arm 13 , Shelf plate 21, motor 22, material puller 23, support 31, discharge wheel 32, base plate 61, cylinder 62, turntable 63 are installed.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in further detail.

Fig. 1 has shown schematically a kind of novel SMT carrier tape packaging machine according to an embodiment of the present utility model, and Fig. 2 has shown the structure of a part of wherein of the novel SMT carrier tape packaging machine in Fig. 1; Fig. 3 has shown The structure of another part of the new SMT carrier tape packaging machine in Figure 1; and Figure 4 shows the structure of another angle of the new SMT carrier tape packaging machine in Figure 1. As shown in Figures 1-4, the packaging machine includes an SMT machine 1, both sides of the SMT machine 1 are provided with neutral gears, and a strip-shaped carrier 12 is laid in the center of the SMT machine 1, And the two ends of the carrier board 12 pass through the two sides of the SMT machine 1 respectively.

A pulling mechanism 2 and a discharging mechanism 3 are respectively installed on both sides of the SMT machine table 1, and the pulling mechanism 2 can be used to pull the two carrier tapes, and the discharging mechanism 3 can be used for the two carrier tapes. Two carrier tapes are discharged, and the two carrier tapes are respectively the first carrier tape 4 and the second carrier tape 5, and the two carrier tapes are all laid on the carrier plate 12.

The pulling mechanism 2 includes a vertical shelf 21, the shelf 21 is installed on the side of the SMT machine 1, and a motor 22 and two groups of pulling wheels 23 are installed on the side of the shelf 21, wherein the motor 22 The operation can drive two groups of pulling wheels 23 to move, and the moving wheels of the two groups of pulling materials can respectively pull the first carrier belt 4 and the second carrier belt 5 .

The discharge mechanism 3 includes a support 31, the support 31 is installed on the side of the SMT machine table 1, and two discharge wheels 32 are installed on the support 31, and the two discharge wheels 32 are then used to place the first carrier tape 4 And the second carrier tape 5 is fed onto the carrier plate 12.

A rotating mechanism 6 is installed on the front of the SMT machine table 1. The rotating mechanism 6 includes a mounting base plate 61, and a cylinder 62 and a horizontal turntable 63 are installed on the mounting base plate 61. The operation of the cylinder 62 can drive the turntable 63 Perform a horizontal rotation. Wherein, it is assumed that the first carrier tape 4 is closer to the turntable 63 , while the second carrier tape is farther away from the turntable 63 .

A fixture plate 7 for placing products to be packaged can be detachably installed on the turntable 63 , and generally multiple products can be placed on the fixture plate 7 at the same time. And when special-shaped product is packed, then generally be the jig plate 7 specially designed for this kind of special-shaped product. Preferably, a single jig plate 7 can be placed on one end of the turntable 63, and two jig plates 7 can be installed at the two ends of the turntable 63, and when one of the jig plates 7 is sucking material, it can be placed on the other end. A full material jig plate 7 is placed on one position for preparation, so as to improve the efficiency of processing.

During operation, an alarm device is also installed on the rotating mechanism 6 . When all the products on one of the jig plates 7 are sucked by the suction head 11, and the turntable 63 transfers the jig plate 7 of the hole to the outside, the alarm device will sound an alarm to remind the operator to replace a new full jig plate in time 7.

The SMT machine table 1 is also provided with a rotating arm 13 that can rotate horizontally, and a plurality of suction heads 11 are installed at the end bottom of the rotating arm 13, and the suction heads 11 can move along with the rotation of the rotating arm 13, which not only It can be moved to the top of the turntable 63 and the jig plate 7 , and can also be moved to the top of the first carrier tape 4 and the second carrier tape 5 . Wherein, the number of suction heads 11 is preferably 6, and can be added or deleted according to actual conditions.

When using this packaging machine to package products, the packaging process mainly includes the following steps:

1) Place a jig plate 7 full of products on the corresponding position on one side of the turntable 63 and position it, the cylinder 62 operates to rotate the turntable 63, and rotate the jig plate 7 full of materials to the position of the SMT machine 1 Inside, and located below the suction head 11, another full jig plate 7 is placed on the corresponding position on the other side of the turntable 63 and positioned;

2) After the jig plate 7 is placed, the SMT machine 1 starts, and the rotating arm 13 controls each suction head 11 to simultaneously suck multiple products from the jig plate 7 below it, and then moves horizontally to the top of the first carrier tape 4 , then put the sucked products on the first carrier tape 4, and pack them by the SMT machine 1, while the product packaging work on the first carrier tape 4 is carried out, the rotating arm 13 controls each The suction head 11 continues to suck the product from the jig plate 7 and puts it on the second carrier tape 5 for packaging;

3) The pulling mechanism 2 and the discharging mechanism 3 operate to pull the first carrier belt 4 and the second carrier belt 5, so as to move and unload the product after the packaging work is completed;

4) After the product in the jig plate 7 is sucked, the cylinder 62 operates to rotate the turntable 63, and the empty jig plate 7 is transferred to the outside of the SMT machine 1, and an alarm is issued by the alarm device, and the operator Then the empty fixture plate 7 can be taken off, and a new full material fixture plate 7 can be placed on this position, meanwhile, the full material fixture plate 7 on the other side can be rotated to the inside, and The above-mentioned suction and packaging process is repeated for the full jig plate 7 by the rotating arm 13 , the suction head 11 and the SMT machine 1 .

It can be seen that the SMT carrier tape packaging machine does not have strict requirements on the shape of the packaged products, so it can not only be used for packaging products with general shapes, but also suitable for packaging irregularly shaped products. In addition, the packaging machine also uses double carrier belts for material pulling, and can cooperate with other equipment to realize the in-line production of products. On the one hand, it reduces the labor intensity of the staff, saves manpower and time, and greatly improves the production efficiency. Processing efficiency; on the other hand, the precision of its automatic processing is high, which ensures the quality of packaging and reduces the cost of product processing.

What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.

Claims (9)

1. the utility model provides a novel SMT carrier band packagine machine which characterized in that: the SMT carrier belt structure comprises an SMT machine table (1), wherein a material pulling mechanism (2) and a material discharging mechanism (3) are respectively installed on two sides of the SMT machine table (1), and the material pulling mechanism (2) and the material discharging mechanism (3) can pull a first carrier belt (4) and a second carrier belt (5) which penetrate through the SMT machine table (1); a rotating mechanism (6) is further installed at the front part of the SMT machine table (1), and a jig plate (7) can be installed on the rotating mechanism (6); the SMT machine table (1) is further provided with a plurality of rotatable suction heads (11), and each suction head (11) is located above the jig plate (7) and can rotate to the positions above the first carrier belt (4) and the second carrier belt (5).

2. The novel SMT carrier tape packaging machine according to claim 1, wherein: the SMT platform (1) upper berth is equipped with support plate (12) of a rectangular shape, support plate (12) pass the both sides of SMT platform (1), and first carrier band (4) with second carrier band (5) are all laid on support plate (12).

3. The novel SMT carrier tape packaging machine according to claim 1, wherein: the SMT machine table (1) is provided with a rotating arm (13), and the suction heads (11) are all installed at the bottom of the rotating arm (13).

4. A novel SMT tape carrier packaging machine as defined in claim 3, wherein: the number of the suction heads (11) is 6.

5. The novel SMT carrier tape packaging machine according to claim 1, wherein: draw material mechanism (2) including a frame plate (21), install a motor (22) and two sets of material wheels (23) of drawing on frame plate (21), wherein, motor (22) can drive two sets of material wheels (23) of drawing and rotate, and two sets of draw material wheels (23) to pull respectively first carrier band (4) with second carrier band (5).

6. The novel SMT carrier tape packaging machine according to claim 1, wherein: the discharging mechanism (3) comprises a support (31), and two discharging wheels (32) are mounted on the support (31).

7. the novel SMT carrier tape packaging machine according to claim 1, wherein: the rotating mechanism (6) comprises an installation bottom plate (61), an air cylinder (62) and a horizontal rotating disc (63) are installed on the installation bottom plate (61), wherein the air cylinder (62) can drive the rotating disc (63) to rotate horizontally.

8. The novel SMT carrier tape packaging machine according to claim 7, wherein: two jig plates (7) are respectively arranged at two ends of the rotary table (63).

9. The novel SMT carrier tape packaging machine according to claim 1, wherein: and an alarm device is also arranged on the rotating mechanism (6).