CN209752677U - Intelligent high-efficiency stirring reaction device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及生产设备技术领域,具体涉及一种智能高效搅拌反应装置。The invention relates to the technical field of production equipment, in particular to an intelligent and efficient stirring reaction device.
背景技术Background technique
物料是我国生产领域中的一个专业术语,物料就是指材料或原料,生产企业习惯将最终产品之外的、在生产领域流转的一切材料(不论其来自生产资料还是生活资料)、燃料、零部件、半成品、外协件以及生产过程中必然产生的边角余料、废料以及各种废物统称为“物料”,而广义的物料包括与产品生产有关的所有的物品,如原材料,辅助用品,半成品,成品等,物料是工厂生产产品的第一道门槛,有好多工厂出现这种情况,因为断料而常常改变生产计划,因为缺料而推迟出货,我们常常要挑选物料使用,老总担心的也是物料,物料不仅牵动着你我的神经,而且扰的我们不得安宁,这时就凸显了物料的重要性。Material is a professional term in the field of production in our country. Material refers to materials or raw materials. Production enterprises are used to using all materials (whether they come from means of production or means of living), fuels, and parts that are circulated in the production field other than the final product. , semi-finished products, outsourced parts, and leftovers, scraps and various wastes that are inevitably generated during the production process are collectively referred to as "materials", and materials in a broad sense include all items related to product production, such as raw materials, auxiliary supplies, semi-finished products , finished products, etc., the material is the first threshold for the factory to produce products. Many factories have this situation. Because of the shortage of materials, the production plan is often changed, and the shipment is delayed due to the lack of materials. We often have to choose materials to use. The boss is worried. It is also a material, and the material not only affects your nerves, but also disturbs our peace, which highlights the importance of the material.
物料在生产使用过程中,需要对一种或多种物料进行搅拌工序,然后才能流入到下道工序,在搅拌的过程中,会有一些物料粘附在搅拌装置的内部,对下批次其它不同类的物料搅拌时产生污染,影响其它物料的质量,同时常用的搅拌装置不便于对内部进行清洗,清洁度比较低,长时间情况下容易滋生细菌,另外搅拌过程中还存在搅拌不均匀的问题,为此,我们提出一种智能高效搅拌反应装置。During the production and use of materials, one or more materials need to be mixed before they can flow into the next process. During the mixing process, some materials will adhere to the inside of the mixing device, and other materials in the next batch When different types of materials are mixed, pollution will affect the quality of other materials. At the same time, the commonly used stirring device is not convenient for cleaning the inside, and the cleanliness is relatively low. It is easy to breed bacteria for a long time. In addition, there are uneven stirring during the stirring process. problem, for this purpose, we propose an intelligent and efficient stirring reaction device.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的上述问题,提供一种智能高效搅拌反应装置,便于对搅拌装置的清洗,提高搅拌装置内的清洁度,同时也便于对粘附在搅拌装置内的物料进行铲除,减少搅拌装置内的物料的粘附残留。The purpose of the present invention is to overcome the above-mentioned problems existing in the prior art, and provide an intelligent and efficient stirring reaction device, which facilitates the cleaning of the stirring device, improves the cleanliness of the stirring device, and also facilitates the cleaning of the adhering in the stirring device. The material is shoveled to reduce the adhesion residue of the material in the stirring device.
为实现上述技术目的,达到上述技术效果,本发明是通过以下技术方案实现:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention is realized through the following technical solutions:
一种智能高效搅拌反应装置,包括底座,所述底座的顶部左右两侧对称固接有支撑板,两组所述支撑板之间设置有搅拌桶,所述搅拌桶的左右两侧对称固接有支撑杆,且两组支撑杆相互远离的一侧均贯穿支撑板,右侧所述支撑板的右侧壁插接有导料槽,且导料槽位于搅拌桶的上方,所述底座的顶部活动连接有支撑座,所述支撑座的顶部固接有液压推杆,所述液压推杆的顶部铰接有密封板,且密封板的左侧与搅拌桶的底部转动连接,所述支撑板的顶部设置有承载板,所述承载板的顶部中心处设置有搅拌电机,所述搅拌电机的底部动力输出端连接有搅拌轴,且搅拌轴的底部伸入搅拌桶的内腔,所述搅拌轴伸入搅拌桶内腔的一端左右两侧对称设置有搅拌叶,所述搅拌轴的上端套接有滑套,且滑套位于承载板的下方,所述滑套的前侧壁插接有定位销,且定位销贯穿搅拌轴延伸到滑套的后侧壁,所述搅拌轴的前侧壁等间距开设有与定位销相配合的定位孔,所述滑套的左右两侧对称固接有横杆,两组所述横杆相互远离的一侧均设置有铰接座,左侧所述铰接座的底部铰接有清洗毛刷,右侧所述铰接座的底部铰接有铲刀片,所述承载板的底部左右两侧对称设置有喷水器,所述承载板的顶部后侧设置有圆弧储水箱,所述圆弧储水箱的顶部设置有水泵,所述水泵的左侧输入端通过导管与圆弧储水箱相连通,所述水泵的右侧输出端通过导管与喷水器相连通,所述搅拌轴上还设置有清理组件。An intelligent high-efficiency stirring reaction device, including a base, the top of the base is symmetrically fixed to the left and right sides of the support plate, a mixing bucket is arranged between the two sets of support plates, and the left and right sides of the mixing bucket are symmetrically fixed There are support rods, and the sides of the two groups of support rods that are far away from each other run through the support plate, and the right side wall of the support plate on the right side is inserted with a material guide groove, and the material guide groove is located above the mixing bucket, and the base The top is movably connected with a support seat, and the top of the support seat is fixedly connected with a hydraulic push rod. The top of the hydraulic push rod is hinged with a sealing plate, and the left side of the sealing plate is rotatably connected with the bottom of the mixing tank. The support plate The top of the bearing plate is provided with a bearing plate, the top center of the bearing plate is provided with a stirring motor, the bottom power output end of the stirring motor is connected with a stirring shaft, and the bottom of the stirring shaft extends into the inner cavity of the mixing barrel, and the stirring Stirring blades are symmetrically arranged on the left and right sides of one end of the shaft extending into the inner cavity of the mixing tank. The upper end of the stirring shaft is sleeved with a sliding sleeve, and the sliding sleeve is located below the bearing plate. The front side wall of the sliding sleeve is inserted with a Positioning pins, and the positioning pins extend through the stirring shaft to the rear side wall of the sliding sleeve, and the front side wall of the stirring shaft is equidistantly provided with positioning holes matching the positioning pins, and the left and right sides of the sliding sleeve are fixed symmetrically There is a cross bar, and the sides of the two groups of cross bars away from each other are provided with a hinged seat, the bottom of the left hinged seat is hinged with a cleaning brush, and the bottom of the right hinged seat is hinged with a shovel blade. The left and right sides of the bottom of the bearing plate are symmetrically equipped with sprinklers, the top and rear side of the bearing plate are equipped with an arc water storage tank, and the top of the arc water storage tank is equipped with a water pump, and the left input end of the water pump passes through The conduit communicates with the arc water storage tank, the right output end of the water pump communicates with the water sprayer through the conduit, and the stirring shaft is also provided with a cleaning assembly.
作为本发明的一种改进,所述清理组件包括支撑架和刮板,所述刮板固定在支撑架上。便于及时清理搅拌桶壁上的物料。As an improvement of the present invention, the cleaning assembly includes a support frame and a scraper, and the scraper is fixed on the support frame. It is convenient to clean up the materials on the wall of the mixing tank in time.
作为本发明的一种改进,所述搅拌桶的内壁上设置有耐磨层。As an improvement of the present invention, a wear-resistant layer is provided on the inner wall of the mixing bucket.
作为本发明的一种改进,所述搅拌叶上设置有摩擦凸起,便于搅拌过程中进一步摩擦物料,搅拌更加均匀。As an improvement of the present invention, the stirring blades are provided with friction protrusions, which are convenient for further friction of materials during the stirring process, and the stirring is more uniform.
作为本发明的一种改进,所述搅拌桨叶的上面和/或下面设置有摩擦凸起。As an improvement of the present invention, friction protrusions are provided on the top and/or bottom of the stirring blade.
作为本发明的一种改进,所述搅拌桨叶交错设置。As an improvement of the present invention, the stirring blades are arranged in a staggered manner.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明结构设计合理,第一:通过定位销与定位孔的插接配合,便于将铲刀片调节伸入到搅拌桶中,通过搅拌电机对物料进行旋转搅拌的同时,也带动铲刀片在搅拌桶中转动,便于对粘附在搅拌装置内的物料进行铲除,减少搅拌装置内的物料的粘附残留;The structure design of the present invention is reasonable, first: through the plug-in cooperation between the positioning pin and the positioning hole, it is convenient to adjust the shovel blade into the mixing bucket, and the stirring motor rotates and stirs the material, and also drives the shovel blade in the mixing bucket Rotating in the middle, it is convenient to remove the materials adhering to the stirring device and reduce the adhesion residue of the materials in the stirring device;
第二:通过喷水器向搅拌桶中喷洒清洗水,通过搅拌电机的旋转带动清洗毛刷和铲刀片共同对搅拌桶内壁进行清洁,便于对搅拌装置的清洗,提高搅拌装置内的清洁度,减少细菌的滋生;Second: Spray cleaning water into the mixing tank through the water sprayer, and drive the cleaning brush and shovel blade to clean the inner wall of the mixing tank through the rotation of the mixing motor, so as to facilitate the cleaning of the mixing device and improve the cleanliness of the mixing device. reduce the growth of bacteria;
第三:所述搅拌叶上设置有摩擦凸起,便于搅拌过程中进一步摩擦物料,搅拌更加均匀。Third: the stirring blades are provided with friction protrusions, which are convenient for further friction of materials during the stirring process, and the stirring is more uniform.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的使用状态结构示意图;Fig. 1 is the structural representation of the use state of the present invention;
图中:1-底座,2-支撑板,3-搅拌桶,4-支撑杆,5-导料槽,6-支撑座,7-液压推杆,8-密封板,9-承载板,10-搅拌电机,11-搅拌轴,12-搅拌叶,13-滑套,14-定位销,15-定位孔,16-横杆,17-铰接座,18-清洗毛刷,19-铲刀片,20-喷水器,21-圆弧储水箱,22-水泵,23-支撑架,24-刮板,25-耐磨层,26-摩擦凸起。In the figure: 1-base, 2-support plate, 3-mixing barrel, 4-support rod, 5-material guide groove, 6-support seat, 7-hydraulic push rod, 8-sealing plate, 9-loading plate, 10 -stirring motor, 11-stirring shaft, 12-stirring blade, 13-sliding sleeve, 14-locating pin, 15-locating hole, 16-crossbar, 17-hinge seat, 18-cleaning brush, 19-shovel blade, 20-sprinkler, 21-arc water storage tank, 22-water pump, 23-support frame, 24-scraper, 25-wear layer, 26-friction protrusion.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1:请参阅图1所示,一种智能高效搅拌反应装置,包括底座1,底座1的顶部左右两侧对称固接有支撑板2,两组支撑板2之间设置有搅拌桶3,搅拌桶3的左右两侧对称固接有支撑杆4,且两组支撑杆4相互远离的一侧均贯穿支撑板2,两组支撑板2相互远离的一侧均贯穿开设有与支撑杆4相配合的支撑孔,支撑孔的内腔底部开设有收纳槽,收纳槽的内腔设置有减震弹簧,通过减震弹簧减少搅拌装置工作时产生的震动,提高装置的稳定性,右侧支撑板2的右侧壁插接有导料槽5,且导料槽5位于搅拌桶3的上方,导料槽5呈倾斜状,且导料槽的左侧低于右侧,便于向搅拌桶3中输送物料,提高工作效率,底座1的顶部活动连接有支撑座6,支撑座6的底部中心处固接有滑块,支撑座6的底部左右两侧对称设置有滚子,底座的顶部开设有与滑块相配合的滑行槽,底座的顶部开设有与滚子相配合的滚子槽,便于对支撑座6在底座1上的移动调节,支撑座6的顶部固接有液压推杆7,液压推杆7的顶部铰接有密封板8,且密封板8的左侧与搅拌桶3的底部转动连接,密封板8的右侧设置有导料口,底座1的顶部设置有收集箱,且收集箱位于导料口的正下方,便于对物料的排出和收集,支撑板2的顶部设置有承载板9,承载板9的顶部中心处设置有搅拌电机10,搅拌电机10的底部动力输出端连接有搅拌轴11,且搅拌轴11的底部伸入搅拌桶3的内腔,搅拌轴11伸入搅拌桶3内腔的一端左右两侧对称设置有搅拌叶12,搅拌轴11的上端套接有滑套13,且滑套13位于承载板9的下方,滑套13的前侧壁插接有定位销14,且定位销14贯穿搅拌轴11延伸到滑套13的后侧壁,搅拌轴11的前侧壁等间距开设有与定位销14相配合的定位孔15,滑套13的左右两侧对称固接有横杆16,两组横杆16相互远离的一侧均设置有铰接座17,左侧铰接座17的底部铰接有清洗毛刷18,右侧铰接座17的底部铰接有铲刀片19,清洗毛刷18和铲刀片19的可调节角度范围均为0°-90°,且清洗毛刷18和铲刀片19的调节方向为竖置前后调节方向,便于对清洗毛刷18和铲刀片19的伸缩收纳,承载板9的底部左右两侧对称设置有喷水器20,承载板9的顶部后侧设置有圆弧储水箱21,圆弧储水箱21的顶部设置有水泵22,水泵22的左侧输入端通过导管与圆弧储水箱21相连通,水泵22的右侧输出端通过导管与喷水器20相连通。所述搅拌轴上还设置有清理组件,所述清理组件包括支撑架23和刮板24,所述刮板固定在支撑架上。便于及时清理搅拌桶壁上的物料,所述搅拌桶的内壁上设置有耐磨层25,所述搅拌叶上设置有摩擦凸起,便于搅拌过程中进一步摩擦物料,搅拌更加均匀,所述搅拌桨叶的上面和/或下面设置有摩擦凸起26,所述搅拌桨叶交错设置。Embodiment 1: Please refer to Figure 1, an intelligent and efficient stirring reaction device, including a base 1, the top of the base 1 is symmetrically attached to the left and right sides of the support plate 2, and a mixing bucket 3 is arranged between the two sets of support plates 2 , the left and right sides of the mixing bucket 3 are symmetrically fixed with support rods 4, and the sides of the two groups of support rods 4 that are far away from each other run through the support plate 2, and the sides of the two groups of support plates 2 that are far away from each other run through the support rods. 4 Matching support holes, the bottom of the inner cavity of the support hole is provided with a storage tank, and the inner cavity of the storage tank is provided with a shock-absorbing spring, which reduces the vibration generated by the stirring device during operation and improves the stability of the device. The right side wall of support plate 2 is plugged with material guide groove 5, and material guide groove 5 is positioned at the top of mixing barrel 3, and material guide groove 5 is inclined shape, and the left side of material guide groove is lower than the right side, is convenient to stirring. The material is conveyed in the bucket 3 to improve work efficiency. The top of the base 1 is movably connected with a support seat 6, and the center of the bottom of the support seat 6 is fixedly connected with a slider. The left and right sides of the bottom of the support seat 6 are symmetrically arranged with rollers. The top is provided with a sliding groove matching with the slider, and the top of the base is provided with a roller groove matching with the rollers, which is convenient for the movement and adjustment of the support seat 6 on the base 1. The top of the support seat 6 is fixed with a hydraulic pusher. Rod 7, the top of the hydraulic push rod 7 is hinged with a sealing plate 8, and the left side of the sealing plate 8 is rotatably connected with the bottom of the mixing tank 3, the right side of the sealing plate 8 is provided with a material guide port, and the top of the base 1 is provided with a collection box, and the collection box is located directly below the material guide port, which is convenient for the discharge and collection of materials. The top of the support plate 2 is provided with a bearing plate 9, and the top center of the bearing plate 9 is provided with a stirring motor 10. The bottom of the stirring motor 10 The power output end is connected with a stirring shaft 11, and the bottom of the stirring shaft 11 extends into the inner cavity of the mixing tank 3, and the left and right sides of one end of the stirring shaft 11 extending into the inner cavity of the mixing tank 3 are symmetrically provided with stirring blades 12, and the stirring shaft 11 The upper end is sleeved with a sliding sleeve 13, and the sliding sleeve 13 is located below the bearing plate 9. The front side wall of the sliding sleeve 13 is inserted with a positioning pin 14, and the positioning pin 14 extends through the stirring shaft 11 to the rear side wall of the sliding sleeve 13. , the front side wall of the stirring shaft 11 is equidistantly provided with positioning holes 15 matched with the positioning pins 14, and the left and right sides of the sliding sleeve 13 are symmetrically fixed with cross bars 16, and the sides of the two sets of cross bars 16 are set apart from each other. There is hinged seat 17, the bottom of left hinged seat 17 is hinged with cleaning hairbrush 18, the bottom of right hinged seat 17 is hinged with shovel blade 19, and the adjustable angle range of cleaning hairbrush 18 and shovel blade 19 is 0°- 90°, and the adjustment direction of the cleaning brush 18 and the shovel blade 19 is the vertical adjustment direction, which is convenient for the telescopic storage of the cleaning brush 18 and the shovel blade 19, and the left and right sides of the bottom of the bearing plate 9 are symmetrically provided with water sprayers 20. An arc water storage tank 21 is arranged on the top rear side of the bearing plate 9, and a water pump 22 is arranged on the top of the arc water storage tank 21. The left input end of the water pump 22 communicates with the arc water storage tank 21 through a conduit, and the water pump 22 The right side output end is communicated with sprinkler 20 through conduit. A cleaning assembly is also provided on the stirring shaft, and the cleaning assembly includes a support frame 23 and a scraper 24, and the scraper is fixed on the support frame. It is convenient to clean up the material on the wall of the mixing tank in time. The inner wall of the mixing tank is provided with a wear-resistant layer 25, and the mixing blade is provided with a friction protrusion, which is convenient for further friction of the material in the stirring process, and the stirring is more uniform. Friction protrusions 26 are provided on the top and/or bottom of the paddles, and the stirring paddles are arranged in a staggered manner.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821769501.6U CN209752677U (en) | 2018-10-30 | 2018-10-30 | Intelligent high-efficiency stirring reaction device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821769501.6U CN209752677U (en) | 2018-10-30 | 2018-10-30 | Intelligent high-efficiency stirring reaction device |
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| CN209752677U true CN209752677U (en) | 2019-12-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109261005A (en) * | 2018-10-30 | 2019-01-25 | 南京高正农用化工有限公司 | Multifunctional material agitating device |
| CN109261004A (en) * | 2018-10-30 | 2019-01-25 | 南京高正农用化工有限公司 | Intelligent and high-efficiency is stirred to react device |
-
2018
- 2018-10-30 CN CN201821769501.6U patent/CN209752677U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109261005A (en) * | 2018-10-30 | 2019-01-25 | 南京高正农用化工有限公司 | Multifunctional material agitating device |
| CN109261004A (en) * | 2018-10-30 | 2019-01-25 | 南京高正农用化工有限公司 | Intelligent and high-efficiency is stirred to react device |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 |